Anti-beating adjustable grinding device for forge piece machining

By designing a strike-resistant adjustable grinding device including electric push rod, concave and convex change feedback mechanism and compensation spring, the problem of cumbersome processing of arc curvature forgings in forgings is solved, and efficient grinding and quality assurance of forgings surfaces is achieved. .

CN222430267UActive Publication Date: 2025-02-07JINJIANG YANGTIAN METAL PROD CO LTD
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Patent Information

Application Number
CN202420208642.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-02-07
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

In forging processing, when encountering forgings with arc curvature, the forging style needs to be scanned in advance and programmed and adjusted, resulting in cumbersome processing process and affecting the quality and efficiency of polishing.

Method used

A grinding device that can be adjusted against impact is designed, including a base, U-shaped vertical plate, electric push rod, concave and convex change feedback mechanism, grinding motor and compensation spring, real-time adjustment of forging surface is achieved through PLC controller and multiple trigger switches. and compensation.

Benefits of technology

The device can adjust the grinding position in real time according to the degree of concave and convexity of the forging surface, improves the grinding quality and efficiency, and simplifies the processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forge piece machining, and discloses an anti-striking adjustable grinding device for forge piece machining, the anti-striking adjustable grinding device comprises a base, a U-shaped vertical plate is fixedly connected to the upper end of the base, and an electric push rod is fixedly connected to the upper end of the U-shaped vertical plate through a movement driving mechanism; a concave-convex change feedback mechanism is fixedly mounted at the output end of the lower end of the electric push rod, a grinding motor is fixedly connected to the lower end of the concave-convex change feedback mechanism through a universal connecting base, and a grinding wheel is fixedly connected to the output end of the lower end of the grinding motor; the lower end of the concave-convex change feedback mechanism and the upper end of the grinding motor are fixedly connected with a plurality of compensation springs arranged in a surrounding mode, and a PLC is further fixedly installed on the outer wall of the U-shaped vertical plate. The grinding position can be correspondingly adjusted according to the concave-convex degree of the surface of the forge piece, and the grinding quality and efficiency are guaranteed.
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Description

Technical Field

[0001] The present application belongs to the technical field of forging processing, and in particular relates to a grinding device for processing forgings with adjustable impact resistance. Background Art

[0002] Forgings refer to parts that are made of metal materials into the desired shape through forging processes. Forgings usually have high strength, toughness and wear resistance, and are widely used in various industries such as automobile manufacturing, aerospace, energy, etc.

[0003] During forging processing, the outer surface needs to be polished, but not all forging surfaces are flat. When processing forgings with curved surfaces, it is necessary to pre-scan the forging style and perform programming adjustments. The entire processing process is very cumbersome and inconvenient, affecting the polishing quality and efficiency. Utility Model Content

[0004] The utility model aims to solve the above problems and proposes a grinding device for forgings with adjustable impact resistance.

[0005] In order to achieve the above purpose, this application adopts the following technical solutions:

[0006] A grinding device for processing impact-resistant adjustable forgings comprises a base, the upper end of the base is fixedly connected to a U-shaped vertical plate, the upper end of the U-shaped vertical plate is fixedly connected to an electric push rod via a mobile drive mechanism, the lower output end of the electric push rod is fixedly provided with a concave-convex change feedback mechanism, the lower end of the concave-convex change feedback mechanism is fixedly connected to a grinding motor via a universal connecting seat, the lower output end of the grinding motor is fixedly connected to a grinding wheel, the lower end of the concave-convex change feedback mechanism and the upper end of the grinding motor are fixedly connected to a plurality of circumferentially arranged compensation springs, and a PLC controller is also fixedly provided on the outer wall of the U-shaped vertical plate.

[0007] Preferably, the mobile drive mechanism includes two side plates symmetrically fixedly connected to the upper end of the U-shaped vertical plate, and an adjusting screw is rotatably connected between the two side plates through a bearing, and a driving motor is fixedly connected to the side wall of one of the side plates, and the output end of the driving motor is fixedly connected to one end of the adjusting screw, and a moving block is threadedly sleeved on the rod wall of the adjusting screw, and the electric push rod is fixedly inserted into the moving block.

[0008] Preferably, the upper end of the U-shaped vertical plate is provided with a strip opening for the moving block to extend through, the inner wall of the U-shaped vertical plate corresponding to the strip opening is fixedly connected with a guide slide rod, and the side wall of the moving block is provided with a guide slide hole slidably connected to the guide slide rod.

[0009] Preferably, the concave-convex change feedback mechanism includes a support plate fixedly connected to the output end of the lower end of the electric push rod, the lower end of the support plate is fixedly connected to a mounting plate via a plurality of elastic telescopic rods, a trigger rod is fixedly connected to the middle position of the lower end of the support plate, a trigger tube sleeved outside the trigger rod is fixedly connected to the middle position of the upper end of the mounting plate, a forward trigger switch and a reverse trigger switch are symmetrically fixedly connected to the inner wall of the trigger tube, and a pressing convex head is fixedly connected to the lower end of the trigger rod.

[0010] Preferably, the output ends of the forward trigger switch and the reverse trigger switch are both electrically connected to the input end of the PLC controller, and the output end of the PLC controller is electrically connected to the input end of the electric push rod.

[0011] Preferably, rubber pads are fixedly connected to the four corners of the bottom of the base.

[0012] Compared with the prior art, the present application provides a grinding device for processing forgings with adjustable impact resistance, which has the following beneficial effects:

[0013] The grinding device for processing forgings with adjustable impact resistance places and fixes the forging to be ground on the base through a base and a U-shaped vertical plate. At the beginning, the pressing convex head acts on the positive trigger switch on the upper side, and the positive trigger switch feeds back a signal to the PLC controller. The PLC controller starts the downward movement of the electric push rod, so that the grinding wheel contacts the forging. As the electric push rod continues to move downward, the support plate drives the trigger rod to move in the trigger cylinder. When the pressing convex head leaves the positive trigger switch, the PLC controller controls the electric push rod to stop moving, and the grinding motor drives the grinding wheel to move, so as to quickly grind the forging. The driving motor drives the adjusting screw to rotate. The threaded connection between the screw and the moving block enables the moving block to drive the grinding wheel to move horizontally, so as to adjust the grinding position of the forging in real time. When encountering a protrusion on the forging, the mounting plate moves relative to the support plate, so that the pressing convex head acts on the reverse trigger switch, thereby causing the electric push rod to move up and reduce the displacement. Similarly, when the pressing convex head leaves the reverse trigger switch, the PLC controller stops the movement of the electric push rod. When encountering a depression on the surface of the forging, the trigger rod at the lower end of the trigger tube moves downward, and the pressing convex head acts on the forward trigger switch, causing the electric push rod to move downward to compensate. The grinding position can be adjusted accordingly according to the degree of concavity on the forging surface to ensure the grinding quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a grinding device for processing forgings with adjustable impact resistance proposed in this application;

[0015] Figure 2 This is a schematic cross-sectional structure diagram of a concave-convex variation feedback mechanism of a grinding device for processing forgings with adjustable impact resistance proposed in this application.

[0016] In the figure: 1. base; 2. U-shaped vertical plate; 3. electric push rod; 4. universal connector; 5. grinding motor; 6. grinding wheel; 7. compensation spring; 8. PLC controller; 9. side plate; 10. adjusting screw; 11. driving motor; 12. moving block; 13. strip opening; 14. guide slide bar; 15. support plate; 16. elastic telescopic rod; 17. mounting plate; 18. trigger rod; 19. trigger cylinder; 20. forward trigger switch; 21. reverse trigger switch; 22. pressing convex head. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0018] Reference Figure 1-2 A grinding device for processing forgings with adjustable impact resistance comprises a base 1, the upper end of the base 1 is fixedly connected with a U-shaped vertical plate 2, the upper end of the U-shaped vertical plate 2 is fixedly connected with an electric push rod 3 through a mobile driving mechanism, the lower end output end of the electric push rod 3 is fixedly provided with a concave-convex change feedback mechanism, the lower end of the concave-convex change feedback mechanism is fixedly connected with a grinding motor 5 through a universal connecting seat 4, the lower end output end of the grinding motor 5 is fixedly connected with a grinding wheel 6, the lower end of the concave-convex change feedback mechanism and the upper end of the grinding motor 5 are fixedly connected with a plurality of surrounding compensation springs 7, and a PLC controller 8 is also fixedly provided on the outer wall of the U-shaped vertical plate 2.

[0019] The mobile driving mechanism includes two side plates 9 symmetrically fixedly connected to the upper end of the U-shaped vertical plate 2, and an adjusting screw 10 is rotatably connected between the two side plates 9 through a bearing. A driving motor 11 is fixedly connected to the side wall of one of the side plates 9, and the output end of the driving motor 11 is fixedly connected to one end of the adjusting screw 10. A moving block 12 is threadedly sleeved on the rod wall of the adjusting screw 10, and the electric push rod 3 is fixedly inserted into the moving block 12.

[0020] The upper end of the U-shaped vertical plate 2 is provided with a strip-shaped opening 13 for the moving block 12 to extend through, and the inner wall of the U-shaped vertical plate 2 corresponding to the strip-shaped opening 13 is fixedly connected with a guide slide rod 14, and the side wall of the moving block 12 is provided with a guide slide hole slidably connected with the guide slide rod 14.

[0021] The concave-convex change feedback mechanism includes a support plate 15 fixedly connected to the output end of the lower end of the electric push rod 3, the lower end of the support plate 15 is fixedly connected to a mounting plate 17 through a plurality of elastic telescopic rods 16, a trigger rod 18 is fixedly connected to the middle position of the lower end of the support plate 15, a trigger tube 19 sleeved on the outside of the trigger rod 18 is fixedly connected to the middle position of the upper end of the mounting plate 17, a forward trigger switch 20 and a reverse trigger switch 21 are fixedly connected to the inner wall of the trigger tube 19 symmetrically up and down, and a pressing convex head 22 is fixedly connected to the lower end of the trigger rod 18.

[0022] The output ends of the forward trigger switch 20 and the reverse trigger switch 21 are both electrically connected to the input end of the PLC controller 8 , and the output end of the PLC controller 8 is electrically connected to the input end of the electric push rod 3 .

[0023] Rubber pads are fixedly connected to the four corners of the bottom of the base 1.

[0024] The operating principle of the utility model is now described as follows:

[0025] When the present application is used, the forging to be polished is placed on the base 1 and fixed by means of the provided base 1 and the U-shaped vertical plate 2. At the beginning, the pressing convex head 22 acts on the positive trigger switch 20 on the upper side, and the positive trigger switch 20 feeds back a signal to the PLC controller 8. The PLC controller 8 starts the downward movement of the electric push rod 3, so that the grinding wheel 6 contacts the forging. As the electric push rod 3 continues to move downward, the support plate 15 drives the trigger rod 18 to move in the trigger tube 19. When the pressing convex head 22 leaves the positive trigger switch 20, the PLC controller 8 controls the electric push rod 3 to stop moving, and the grinding motor 5 drives the grinding wheel 6 to move, so as to quickly polish the forging. The driving motor 11 drives the adjusting screw 10 to rotate. By adjusting the screw 10 The threaded connection with the moving block 12 enables the moving block 12 to drive the grinding wheel 6 to move horizontally, and the grinding position of the forging is adjusted in real time. When encountering a protrusion on the forging, the mounting plate 17 moves relative to the support plate 15, so that the pressing convex head 22 acts on the reverse trigger switch 21, thereby causing the electric push rod 3 to move up and reduce the displacement and compensate. Similarly, when the pressing convex head 22 leaves the reverse trigger switch 21, the PLC controller 8 stops the action of the electric push rod 3. When encountering a depression on the surface of the forging, the trigger rod 18 at the lower end of the trigger tube 19 moves downward, and the pressing convex head 22 acts on the forward trigger switch 20, causing the electric push rod 3 to move downward for compensation. The grinding position can be adjusted accordingly according to the degree of concavity on the surface of the forging to ensure the grinding quality and efficiency.

[0026] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and application concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A grinding device for processing forgings with adjustable impact resistance, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a U-shaped vertical plate (2), the upper end of the U-shaped vertical plate (2) is fixedly connected to an electric push rod (3) via a mobile drive mechanism, the lower output end of the electric push rod (3) is fixedly provided with a concave-convex change feedback mechanism, the lower end of the concave-convex change feedback mechanism is fixedly connected to a grinding motor (5) via a universal connection seat (4), the lower output end of the grinding motor (5) is fixedly connected to a grinding wheel (6), the lower end of the concave-convex change feedback mechanism and the upper end of the grinding motor (5) are fixedly connected to a plurality of circumferentially arranged compensation springs (7), and a PLC controller (8) is also fixedly provided on the outer wall of the U-shaped vertical plate (2).

2. A grinding device for processing forgings with adjustable impact resistance according to claim 1, characterized in that: The mobile drive mechanism comprises two side plates (9) symmetrically fixedly connected to the upper end of the U-shaped vertical plate (2); an adjusting screw (10) is rotatably connected between the two side plates (9) via a bearing; a driving motor (11) is fixedly connected to the side wall of one of the side plates (9); an output end of the driving motor (11) is fixedly connected to one end of the adjusting screw (10); a moving block (12) is threadedly sleeved on the rod wall of the adjusting screw (10); and the electric push rod (3) is fixedly inserted into the moving block (12).

3. A grinding device for processing forgings with adjustable impact resistance according to claim 2, characterized in that: The upper end of the U-shaped vertical plate (2) is provided with a strip-shaped opening (13) for the moving block (12) to extend through, the inner wall of the U-shaped vertical plate (2) corresponding to the strip-shaped opening (13) is fixedly connected with a guide slide rod (14), and the side wall of the moving block (12) is provided with a guide slide hole slidably sleeved with the guide slide rod (14).

4. A grinding device for processing forgings with adjustable impact resistance according to claim 1, characterized in that: The concave-convex change feedback mechanism comprises a support plate (15) fixedly connected to the output end of the lower end of the electric push rod (3); the lower end of the support plate (15) is fixedly connected to a mounting plate (17) via a plurality of elastic telescopic rods (16); a trigger rod (18) is fixedly connected to the middle position of the lower end of the support plate (15); a trigger tube (19) sleeved outside the trigger rod (18) is fixedly connected to the middle position of the upper end of the mounting plate (17); a forward trigger switch (20) and a reverse trigger switch (21) are fixedly connected to the inner wall of the trigger tube (19) symmetrically in upper and lower directions; and a pressing convex head (22) is fixedly connected to the lower end of the trigger rod (18).

5. A grinding device for processing forgings with adjustable impact resistance according to claim 4, characterized in that: The output ends of the forward trigger switch (20) and the reverse trigger switch (21) are both electrically connected to the input end of the PLC controller (8), and the output end of the PLC controller (8) is electrically connected to the input end of the electric push rod (3).

6. A grinding device for processing forgings with adjustable impact resistance according to claim 1, characterized in that: Rubber pads are fixedly connected to the four corners of the bottom of the base (1).