Multi-angle shooting device for production line

By designing a multi-angle shooting device for production line including a rotating mechanism and a shooting mechanism, the problem that traditional fixed camera layout is difficult to comprehensively detect complex products is solved, flexible angle adjustment and high-quality image capture are achieved, and the coverage and accuracy of production line inspection are improved. sex.

CN222437446UActive Publication Date: 2025-02-07NANTONG BAISHI PRECISION AUTOMATION CO LTD
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Patent Information

Application Number
CN202420998696.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-07
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Traditional fixed camera layouts have difficulty covering all critical inspection areas when detecting complex or irregular products, resulting in bulky equipment adjustments, lack of flexibility, and possible missing important quality defects.

Method used

A production line multi-angle shooting device is designed, including a base, annular frame, a rotating mechanism and a shooting mechanism. The rotating mechanism realizes free rotation and angle adjustment of the inner ring member through the combination of the inner ring member, the rolling element, the teeth, the notch, the motor and the gear member. The shooting mechanism is connected by a fixing base, thread and screw part of an industrial camera to ensure that the camera can capture product images stably and accurately at different angles.

Benefits of technology

By flexibly adjusting the shooting angle, the device significantly improves the coverage and image quality of production line monitoring, ensures comprehensive inspection of complex products, and avoids quality defects caused by the static viewing angle of the equipment.

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Abstract

The utility model discloses a production line multi-angle shooting device which comprises a base, an annular outer frame is arranged on the upper end face of the base, a rotating mechanism is arranged in the annular outer frame, and a shooting mechanism is arranged on the rotating mechanism. The device is simple in structure and reasonable in design, allows a user to flexibly adjust a shooting angle according to needs through the built-in rotating part and the motor, effectively improves the coverage and image quality of production line monitoring, guarantees the stability and durability of the whole device through the structural design of the annular outer frame and the base, and is suitable for popularization and application. The industrial camera is simple in structure and suitable for being used in various industrial environments for a long time, the camera can be kept fixed during long-time operation through the combination of the threads and the industrial camera screw part, displacement caused by vibration is avoided, in addition, the camera is fast and convenient to mount and dismount through threaded connection, and daily maintenance and necessary configuration adjustment are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial detection, in particular to a multi-angle shooting device for a production line. Background Art

[0002] In modern industrial production, the level of automation and intelligence of the production line directly determines the quality and production efficiency of the product. As a system that integrates multiple production units and automatic mechanical equipment, the production line undertakes multiple functions such as assembly, processing, and testing. In industries such as automobile manufacturing, electronic assembly, and food processing, the efficient operation of the production line is the key to ensuring product quality and output. In order to ensure that each product meets high quality standards, the testing process on the production line is particularly important. These tests usually include but are not limited to dimensional accuracy, assembly integrity, coating quality, and functional testing.

[0003] With the development of technology, machine vision system has become one of the core technologies of production line inspection. It uses high-speed industrial cameras to capture real-time images of products during the production process, and uses image processing technology to perform defect detection, dimension measurement and quality control. This non-contact inspection method not only improves the inspection speed, but also enhances the inspection accuracy and reliability. However, for complex or irregular products, a single perspective is often difficult to fully cover the inspection needs.

[0004] In modern industrial production, especially in scenarios involving complex products such as automobile manufacturing, the reliance on industrial cameras is significant. These cameras play a vital role in detecting key quality control points such as body paint uniformity and interior assembly accuracy. However, the traditional fixed camera layout faces certain limitations, especially when it is necessary to adapt to the diverse surface structures and complex shapes of products. In these applications, the static viewing angle of fixed cameras often makes it difficult to cover all key inspection areas, such as the curved surfaces and edges of the car body, and the hidden joints of the interior. This fixed arrangement not only makes the equipment bulky and inflexible when adjusting, but also causes important quality defects to be missed in some cases. Therefore, there is an urgent need to develop a multi-angle shooting device that can provide flexible viewing angle adjustment to more effectively cope with the inspection challenges of complex products on the production line. Utility Model Content

[0005] The purpose of the utility model is to provide a multi-angle shooting device for a production line to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a multi-angle shooting device for a production line, comprising a base, an annular outer frame is arranged on the upper end surface of the base, a rotating mechanism is arranged inside the annular outer frame, and a shooting mechanism is arranged on the rotating mechanism;

[0007] The rotating mechanism comprises:

[0008] An inner ring, wherein a plurality of rolling bodies are arranged between the inner ring and the annular outer frame, wherein the rolling bodies are used to realize the rotation connection of the inner ring relative to the annular outer frame, and teeth are arranged on the outer side surface of the inner ring;

[0009] A notch, wherein the notch is provided at the bottom of the annular outer frame;

[0010] The motor is arranged on one side of the annular outer frame, the end of the motor output shaft is connected with a gear part, and the gear part is meshed with the outer teeth of the inner ring part.

[0011] Preferably, the photographing mechanism includes:

[0012] A plurality of fixing seats, wherein the fixing seats are arranged on the inner side surface of the inner ring member, and the inner side of the fixing seats is provided with threads;

[0013] A plurality of industrial cameras are provided with screw parts on the sides of the industrial cameras, and the screw parts are connected with the threads of the fixing seat.

[0014] Preferably, the rolling body is a roller.

[0015] Preferably, a bearing bracket is provided on the side of the motor output shaft.

[0016] Preferably, a support platform for adjusting the height of the motor is provided at the bottom of the motor.

[0017] Preferably, the inner ring is made of plastic.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The multi-angle shooting device for a production line is provided with a rotating mechanism, which includes an inner ring, a rolling body, teeth, a notch, a motor, and a gear. The built-in rotating part and the motor allow the user to flexibly adjust the shooting angle according to the needs, thereby effectively improving the coverage and image quality of the production line monitoring. At the same time, the structural design of the annular outer frame and the base ensures the stability and durability of the entire device, and is suitable for long-term use in various industrial environments.

[0020] The multi-angle shooting device for a production line is provided with a shooting mechanism, which includes a fixing seat, a thread, an industrial camera, and a screw part. The combination of the thread and the screw part of the industrial camera allows the camera to remain fixed during long-term operation to avoid displacement caused by vibration or mechanical impact. In addition, the threaded connection makes the installation and disassembly of the camera quick and convenient, which is convenient for daily maintenance and necessary configuration adjustments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the rotating mechanism part of the utility model;

[0023] Figure 3 This is a schematic diagram of the fixing seat structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of an industrial camera of the present utility model.

[0025] In the figure: 1. base; 2. annular outer frame; 3. rotating mechanism; 301. inner ring; 302. rolling element; 303. teeth; 304. notch; 305. motor; 306. gear; 4. shooting mechanism; 401. fixing seat; 402. thread; 403. industrial camera; 404. screw part; 5. bearing bracket; 6. support platform. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined. Example

[0030] See also Figure 1-4 As shown, the utility model provides a technical solution of a multi-angle shooting device for a production line: a multi-angle shooting device for a production line, comprising a base 1, an annular outer frame 2 is fixedly installed on the upper end surface of the base 1, a rotating mechanism 3 is installed inside the annular outer frame 2, and a shooting mechanism 4 is installed on the rotating mechanism 3;

[0031] The rotating mechanism 3 includes an inner ring 301, a notch 304, and a motor 305. A plurality of rolling bodies 302 are arranged between the inner ring 301 and the annular outer frame 2. The rolling bodies 302 are used to realize the rotational connection of the inner ring 301 relative to the annular outer frame 2. The outer side of the inner ring 301 is provided with teeth 303. The notch 304 is provided at the bottom of the annular outer frame 2. The motor 305 is arranged on one side of the annular outer frame 2. The end of the output shaft of the motor 305 is connected with a gear 306. The gear 306 is meshed with the outer teeth 303 of the inner ring 301. The inner ring 301 realizes the rotational connection with the annular outer frame 2 through a plurality of rolling bodies 302. This design allows the inner ring 301 to rotate freely in the annular outer frame 2, thereby adjusting the shooting angle. The teeth 303 on the outer side of the inner ring 301 are used to engage with the gear part 306 at the output end of the motor 305 and realize driven rotation. When the angle needs to be adjusted, the motor 305 is started to drive the end gear part 306 to rotate. Since the teeth 303 on the outer side of the inner ring 301 are meshed with the gear part 306, the inner ring 301 and the shooting mechanism 4 on its inner surface will also rotate accordingly, thereby realizing multi-angle observation and detection of the produced products.

[0032] The shooting mechanism 4 includes a plurality of fixing seats 401 and a plurality of industrial cameras 403. The fixing seats 401 are installed on the inner side surface of the inner ring member 301. A thread 402 is provided on the inner side of the fixing seat 401. A screw portion 404 is designed on the side surface of the industrial camera 403. The screw portion 404 is connected to the thread 402 of the fixing seat 401. In the specific implementation process, the number of the fixing seats 401 and the industrial cameras 403 is the same. The establishment of the fixing seats 401 can cooperate with the installation of the industrial cameras 403, and at the same time can make the industrial cameras 403 closer to the production products, presenting clearer pictures. In addition, the cooperation of the thread 402 and the screw portion 404 can realize the rapid assembly of the industrial camera 403, and can better adapt to the high-efficiency working environment of the production line.

[0033] In the specific implementation process, the rolling body 302 can be designed as a roller. The roller acts as the rolling body 302 and provides a low-friction rotation interface between the inner ring 301 and the annular outer frame 2. Compared with the spherical or other shaped rolling body 302, the contact area can be increased, thereby improving the load-bearing capacity.

[0034] A bearing bracket 5 is installed on the side of the output shaft of the motor 305, and the bearing bracket 5 is used to support the output shaft of the motor 305 to reduce axial and radial movements caused by load changes and device operation.

[0035] A support platform 6 is installed at the bottom of the motor 305, and the support platform 6 can provide support force for the motor 305, and assist the motor 305 to be fixed at a suitable height, so as to adapt to different working planes.

[0036] The inner ring 301 is made of plastic. In the specific implementation process, the plastic can be a plastic material that is light in weight, low in cost and has sufficient mechanical strength, such as nylon, polyethylene, etc. In addition, the use of plastic material can also reduce the complexity of the manufacturing process and the weight of the overall device, thereby improving the operating efficiency of the device.

[0037] The working principle of the utility model is as follows:

[0038] When a multi-angle shooting device for a production line of this embodiment is in use, the motor 305 is first started to drive the gear part 306 at the end of its output shaft to rotate. Since the gear part 306 is meshed with the teeth 303 on the outside of the inner ring part 301, this configuration allows the inner ring part 301 to rotate freely in the annular outer frame 2. This rotation mechanism allows the industrial camera 403 to be adjusted in different directions to ensure that each industrial camera 403 can capture objects on the production line from different angles, thereby achieving all-round visual inspection and quality control. Since the fixed seat 401 provides a stable installation foundation and the combination of the thread 402 and the screw part 404 ensures the precise position of the industrial camera 403 during movement and the stability of the angle adjustment, it can adapt to different production needs.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A production line multi-angle shooting device, comprising a base (1), characterized in that: The upper end surface of the base (1) is provided with an annular outer frame (2), a rotating mechanism (3) is provided inside the annular outer frame (2), and a shooting mechanism (4) is provided on the rotating mechanism (3); The rotating mechanism (3) comprises: An inner ring member (301), wherein a plurality of rolling bodies (302) are arranged between the inner ring member (301) and the annular outer frame (2), the rolling bodies (302) being used to realize a rotational connection of the inner ring member (301) relative to the annular outer frame (2), and teeth (303) are arranged on the outer side surface of the inner ring member (301); A notch (304), wherein the notch (304) is formed at the bottom of the annular outer frame (2); A motor (305), the motor (305) being arranged on one side of the annular outer frame (2), the end of the output shaft of the motor (305) being connected to a gear member (306), the gear member (306) being meshingly connected with the outer teeth (303) of the inner ring member (301).

2. The multi-angle shooting device for a production line according to claim 1, characterized in that: The photographing mechanism (4) comprises: A plurality of fixing seats (401), wherein the fixing seats (401) are arranged on the inner side surface of the inner ring member (301), and a thread (402) is provided on the inner side of the fixing seats (401); A plurality of industrial cameras (403), wherein a screw portion (404) is provided on the side of the industrial camera (403), and the screw portion (404) is connected to a thread (402) of a fixing seat (401).

3. The multi-angle shooting device for a production line according to claim 1, characterized in that: The rolling body (302) is a roller.

4. The multi-angle shooting device for a production line according to claim 1, characterized in that: A bearing bracket (5) is provided on the side of the output shaft of the motor (305).

5. The multi-angle shooting device for a production line according to claim 1, characterized in that: A support platform (6) for adjusting the height of the motor (305) is provided at the bottom of the motor (305).

6. The multi-angle shooting device for a production line according to claim 1, characterized in that: The inner ring (301) is made of plastic.