Shielding jig for heating uniform flow plate type parts

By designing heated uniform plate parts shielding tools, using blind plate sealing structure and thread static connection, the cleanliness problem caused by loose glue in the traditional surface preparation process is solved, and the tight clamping and sealing of parts is achieved, which improves the Assembly efficiency and product quality.

CN222441883UActive Publication Date: 2025-02-07SHENYANG FORTUNE PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202420893118.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-27
Publication Date
2025-02-07
Estimated Expiration
2034-04-27

AI Technical Summary

Technical Problem

In traditional table making process, glue sticks and tapes are prone to loosening, resulting in a lack of cleanliness, which may scratch electrical components, and repeated sealing is wasted time and resources.

Method used

A heated uniform plate-type parts shielding fixture is designed, using a combination of blind plate sealing structure, sealant gasket and O-ring. Through threaded static connection and 45° bevel design, the parts are tightly clamped and sealed.

Benefits of technology

This fixture can effectively prevent liquid leakage, ensure cleanliness, avoid damage to electrical components, simplify processes, reduce repeated installation, and improve assembly efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of surface processing, in particular to a heating uniform flow plate type part shielding jig which comprises two sections of sealing structures of a blind plate A and a blind plate B, a sealing rubber pad and an O-shaped ring. Two screw holes are formed in the top of the flow uniformizing plate part, two through holes are also formed in the corresponding positions of the sealing rubber mat, and bolts penetrate through the through holes and are screwed into the screw holes to lock the flow uniformizing plate part and the non-slope end of the blind plate A; one end surface of the blind plate A and one end surface of the blind plate B are respectively processed into 45-degree inclined surfaces, and the O-shaped ring is bolted and fastened through two inner hexagon screws B; and the blind plate A and the blind plate B are tightly connected by screwing the two inner hexagon screws A into the nuts. The jig provided by the utility model adopts a blind plate plugging structure, fully considers the structural characteristics and space utilization conditions of heating wire products, protects similar types of component electric appliances and pipeline parts, and prevents the products from being polluted and damaged. The jig can turn over a product body after one-time clamping, various working procedures such as cleaning and polishing are met, and repeated installation is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface treatment process, in particular to a shielding fixture for heating flow-distributing plate parts. Background Art

[0002] The heating flow plate parts are a typical combination of IC equipment parts and electrical devices, and are characterized by a machined rotating body + heating wire. The hollow part of the general heating flow plate is inlaid with heating wires, temperature measuring rods and other electrical components. Moreover, due to the special shape, they are often poorly sealed, and the heating wire position accuracy has high requirements. In the end, no corrosive liquids or stolen goods can remain in the heating cavity. The surface treatment process is cumbersome, and liquids are prone to leakage. The requirement for tooling is that one-time packaging meets the shielding requirements of subsequent surface treatment.

[0003] With the development of electrical assembly products, more and more special surface treatments are required for flow plate products. Traditional surface treatment processes require adhesive tapes, and the tape sealing is very easy to loosen during the processing, resulting in substandard cleanliness and non-compliance with requirements, and even scratching electrical components. Repeated sealing wastes time and materials. Utility Model Content

[0004] In order to solve the above technical problems, the utility model discloses a shielding fixture for heating flow-distributing plate-type parts.

[0005] The specific technical solutions are as follows:

[0006] A heating flow plate type parts shielding fixture, used for clamping flow plate type parts, including a blind plate A and a blind plate B, two sealing structures, a sealing pad and an O-ring;

[0007] Two screw holes are provided on the top of the flow plate-like parts, and two through holes are also provided at the corresponding positions of the sealing rubber pad, and bolts are passed through the through holes and screwed into the screw holes to lock the flow plate-like parts and the non-bevel end of the blind plate A;

[0008] One end face of the blind plate A and the blind plate B is processed into a 45° inclined surface respectively, and a pair of nuts are fixed on both sides of the two inclined surfaces. Two sets of threaded holes are provided on the inclined surface of the blind plate A, and the O-ring is bolted and fastened by two hexagon socket screws B; the blind plate A and the blind plate B are tightly connected by screwing the two hexagon socket screws A into the nuts;

[0009] The blind plate A and the blind plate B are made of aluminum 6061, and have weight-reducing grooves inside, with a thickness of no more than 23 mm.

[0010] The flatness of the contact surfaces between the blind plate A and the blind plate B, and between the blind plate A and the flow equalizer and other parts is not greater than 0.05 mm.

[0011] After the nut and the hexagon socket screw A are tightened, the hexagon socket screw A is perpendicular to the inclined surfaces of the blind plate A and the blind plate B.

[0012] The material of the hexagon socket screw A and the hexagon socket screw B is stainless steel.

[0013] Compared with the prior art, the utility model has the following beneficial technical effects:

[0014] The utility model fixture adopts the positioning principle of threaded static connection, one surface, two bolts, to ensure full constraint of freedom, and utilizes the clever overlap of O-rings, sealing pads and fixture body, and only ordinary screws are used to lock the fixture body and the base of the product. A blind plate sealing structure is adopted, and the structural characteristics and space utilization of the heating wire product are fully considered. Two sets of sealing blind plates are designed, and collisions and interferences are avoided during the transportation and interaction process to save space. It can protect similar types of components, electrical appliances and pipelines to prevent product contamination and damage. After the fixture is clamped once, the product body can be flipped over so that the flow plate or other similar products can meet various processes such as cleaning and polishing. The processing can ensure that multiple surface treatment processes are completed in one installation, without repeated installation, and meet the protection requirements of each section of the workpiece process.

[0015] The utility model fixture is a universal tooling, which can meet the clamping requirements of various flow plate parts of different sizes and specifications, and can also be installed with a quick-change plate, and the quick-change plate is designed to match the parts of different flow plate specifications. The fixture is easy to use, the fixture body is light and can be flipped and clamped at will, the assembly efficiency is higher, the cleanliness qualification rate of the product after use is high, and it can effectively ensure that the product can be transported smoothly without damage after assembly, and is suitable for mass production.

[0016] The fixture of the utility model can be applied to the clamping method of parts under light cutting stress, and adopts a three-point plane positioning method for positioning, thereby ensuring that the parts are as flat as possible and reducing the influence of tolerance accumulation on the positioning accuracy of the parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the shielding fixture of the utility model;

[0018] Figure 2 for Figure 1 A local enlarged schematic diagram of the middle A;

[0019] Figure 3 for Figure 1 A partial enlarged schematic diagram of point B in the middle;

[0020] In the figure, 1. flow equalizer parts; 2. blind plate A; 3. blind plate B; 4. sealing gasket; 5. O-ring; 6. hexagon socket screw A; 7. hexagon socket screw B; 8. screw hole; 9. nut. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the accompanying drawings.

[0022] Figure 1 The schematic diagram of the structure of the shielding fixture of the utility model is shown in the figure. As shown in the figure, the shielding fixture of the heating flow plate parts of the utility model is used for clamping the flow plate parts, including the blind plate A2 and the blind plate B3 two-section sealing structure, the sealing gasket 4 and the O-ring 5;

[0023] Figure 2 for Figure 1 A partial enlarged schematic diagram of the portion A in the middle, as shown in the figure, two screw holes 8 are opened on the top of the flow plate-like component 1, and two through holes are also opened at the corresponding position of the sealing rubber pad 4, and the bolts pass through the through holes and are screwed into the screw holes 8 to lock the flow plate-like component 1 and the non-bevel end of the blind plate A;

[0024] Figure 3 for Figure 1 The enlarged schematic diagram of the part at B in the middle, as shown in the figure, one end face of the blind plate A2 and the blind plate B3 are respectively processed into a 45° inclined surface, and a pair of nuts 9 are fixed on both sides of the two inclined surfaces. The material of the blind plate A2 and the blind plate B3 is aluminum 6061, and a weight reduction groove is provided inside, and the thickness is not more than 23mm. Two sets of threaded holes are provided on the inclined surface of the blind plate A2, and the O-ring 5 is bolted and fastened by two hexagon socket screws B7; the blind plate A2 and the blind plate B3 are tightly connected by screwing two hexagon socket screws A6 into the nut 9; after the nut 9 and the hexagon socket screw A6 are tightened, the hexagon socket screw A6 is perpendicular to the inclined surface of the blind plate A2 and the blind plate B, and the material of the hexagon socket screw A6 and the hexagon socket screw B7 is stainless steel.

[0025] The flatness of the contact surfaces of the blind plate A2 and the blind plate B3, and the blind plate A2 and the flow equalizer component 1 is not greater than 0.05 mm to avoid the risk of air leakage.

[0026] When in use, the O-ring 5 is bolted and fastened by two hexagon socket screws B7; the blind plate A2 and the blind plate B3 are tightly connected by screwing the two hexagon socket screws A6 into the nut 9. The bolt is screwed into the screw hole 8 through the through hole to achieve the tight connection between the locking flow plate part 1 and the non-bevel end of the blind plate A, which can not only ensure the sealing performance and can be quickly replaced, but also the quick-change rubber ring ensures the clamping fit with the parts, which is convenient for timely replacement after the fixture is worn.

Claims

1. A shielding fixture for heating flow plate parts, characterized in that: Used for clamping flow-distributing plate parts (1), comprising two sealing structures of blind plate A (2) and blind plate B (3), a sealing rubber pad (4) and an O-ring (5); Two screw holes (8) are provided at the top of the flow plate-like component (1), and two through holes are also provided at corresponding positions of the sealing rubber pad (4). Bolts are passed through the through holes and screwed into the screw holes (8) to lock the flow plate-like component (1) and the non-beveled end of the blind plate A (2); One end face of the blind plate A (2) and the blind plate B (3) is processed into a 45° inclined surface respectively, and a pair of nuts (9) are fixed on both sides of the two inclined surfaces. Two groups of threaded holes are provided on the inclined surface of the blind plate A (2), and the O-ring (5) is bolted and fastened by two hexagon socket screws B (7); and the blind plate A (2) and the blind plate B (3) are tightly connected by screwing the two hexagon socket screws A (6) into the nuts (9).

2. The heating flow plate type parts shielding fixture according to claim 1 is characterized in that: The blind plate A (2) and the blind plate B (3) are made of aluminum 6061 and have weight-reducing grooves inside, with a thickness of no more than 23 mm.

3. The heating flow plate type parts shielding fixture according to claim 1 is characterized in that: The flatness of the contact surfaces of the blind plate A (2) and the blind plate B (3), and the blind plate A (2) and the flow plate-like component (1) is not greater than 0.05 mm.

4. The heating flow plate type parts shielding fixture according to claim 1 is characterized in that: After the nut (9) and the hexagon socket screw A (6) are tightened, the hexagon socket screw A (6) is perpendicular to the inclined surfaces of the blind plate A (2) and the blind plate B (3).

5. The heating flow plate type parts shielding fixture according to claim 1 is characterized in that: The hexagon socket screw A (6) and the hexagon socket screw B (7) are made of stainless steel.