Hydraulic driving mechanism for coating surface production line
By designing a hydraulic drive mechanism, the nozzle is swung in an arc path using a hydraulic cylinder to drive the nozzle, the repetition or leakage of the existing spraying device when spraying workpieces at high places is solved, and the spraying efficiency is improved and the thickness uniformity is achieved.
Patent Information
- Application Number
- CN202420991857.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-09
AI Technical Summary
When existing spraying devices spray high-altitude workpieces, repeated spraying or missed spraying is prone to occur at the junction of multiple nozzles, resulting in uneven spraying thickness and affecting product quality.
Design a hydraulic driving mechanism for coating surface production lines, drive the nozzle to swing in an arc path through a hydraulic cylinder, and use a single nozzle to perform fan-shaped swing spraying to avoid duplication or leakage of the junction position.
The spraying efficiency is improved, the uniformity of the spraying thickness is ensured, the repetition or leakage of the junction position is avoided, and the product quality is improved.
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Figure CN222446981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spray coating, in particular to a hydraulic drive mechanism for a coating surface production line. Background Art
[0002] After the workpiece is manufactured, it needs to be surface sprayed according to its use environment. For example, a corrosion-resistant coating is sprayed on the surface of the workpiece to increase the corrosion resistance of the workpiece. When the height of the workpiece to be sprayed exceeds the spray range of the nozzle, multiple nozzles need to be set within the height range for joint spraying. Spraying in this way is prone to repeated spraying or missed spraying at the junction of the coatings sprayed by two nozzles, resulting in uneven spray thickness and affecting product quality.
[0003] For example, CN201210104358.X discloses an online spraying device for special-shaped steel, which is used for online spraying of rust inhibitor on special-shaped steel, and comprises: a rust inhibitor tank, used for storing the rust inhibitor; a hydraulic pump, used for delivering the rust inhibitor to the rust inhibitor delivery pipeline; a first bracket and a second bracket, which are arranged on the left and right sides of the special-shaped steel and are respectively provided with at least one slide groove; a plurality of nozzles, which are slidably arranged in the slide grooves of the first bracket and the second bracket through connecting parts, and are arranged around the special-shaped steel.
[0004] The online spraying device for special-shaped steel is provided with a plurality of nozzles around the special-shaped steel, and a plurality of nozzles are provided on each surface of the special-shaped steel. When the special-shaped steel is sprayed by the plurality of nozzles, repeated spraying or missed spraying may easily occur at the junction of the nozzle spraying, thereby causing uneven spraying thickness and affecting product quality. Utility Model Content
[0005] The purpose of the utility model is to provide a hydraulic drive mechanism for a coating surface production line, which can drive the nozzle to swing in a circular arc path through a hydraulic cylinder as a driving member, thereby increasing the spraying efficiency. Since only one nozzle is used for fan-shaped swing spraying, there is no repeated spraying or missed spraying at the junction position.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a hydraulic drive mechanism for a coating surface production line, including a base, a vertical frame is provided at one end of the base, a mounting plate is hinged at the upper end of the vertical frame, a nozzle is installed at one end of the mounting plate, and at least one sliding hole is provided on the end surface of the other end, a hydraulic cylinder is provided on the base, a movable block is rotatably connected to the axial end of the hydraulic cylinder, and a polished rod that can be slidably arranged in the sliding hole is fixedly connected to the end of the movable block facing the mounting plate.
[0007] Preferably, the movable block is a U-shaped block; a first pin shaft is provided through the U-shaped block, and a first shaft hole sleeved on the first pin shaft is provided on the shaft end of the hydraulic cylinder.
[0008] Preferably, the stand comprises a stand plate, an upper end of which is provided with a U-shaped groove; second pin shafts are provided on both sides of the mounting plate, and second axial holes for inserting the second pin shafts are provided on both sides of the U-shaped groove.
[0009] Preferably, a plurality of mounting holes are provided on the base.
[0010] Preferably, side plates are fixedly connected to both sides of one end of the mounting plate facing away from the movable block, a fine-tuning plate is installed between the two side plates, and the side plates are installed on the fine-tuning plate.
[0011] Preferably, a third pin is provided between the two side plates; the middle portion of the fine-tuning plate is rotatably sleeved on the third pin, and the rear end of the fine-tuning plate can be locked on the side plates.
[0012] Preferably, the side plate is provided with an arc hole with the axis of the third pin as the axis; a screw rod capable of sliding in the arc hole is fixedly connected to the side surface of the fine-tuning plate, and a first nut is sleeved on the outer end of the screw rod.
[0013] Preferably, extension plates are provided on the upper and lower sides of the side plates; and both ends of the arc hole extend to the extension plates.
[0014] Preferably, a limiting groove is provided on the fine-tuning plate; the bottom surface of the nozzle is fixedly connected to a base plate limitedly positioned in the limiting groove, and the base plate and the fine-tuning plate are connected by bolts; the bolts pass through the base plate and the fine-tuning plate in sequence from top to bottom and are screwed with a second nut.
[0015] According to the above technical scheme, the utility model provides a hydraulic drive mechanism for a coating surface production line, including a base, a vertical frame is provided at one end of the base, a mounting plate is hinged at the upper end of the vertical frame, a nozzle is installed at one end of the mounting plate, and at least one sliding hole is provided on the end surface of the other end, a hydraulic cylinder is provided on the base, and a movable block is rotatably connected to the axial end of the hydraulic cylinder, and a polished rod that can be slidably arranged in the sliding hole is fixedly connected to the end of the movable block facing the mounting plate.
[0016] The usage and beneficial effects of the hydraulic drive mechanism for the coating surface production line are as follows: when in use, the base is first installed on one side of the spraying station so that the nozzle faces the workpiece to be sprayed, and then the workpiece to be sprayed is sprayed through the nozzle. While spraying, the mounting plate is driven to swing around the hinge point between it and the stand through the telescopic action of the hydraulic cylinder. While the mounting plate is swinging, in order to overcome the lateral displacement of the mounting plate, a polished rod is set at one end of the movable block, and a sliding hole for matching sliding is set on the end face of the mounting plate, so that the mounting plate can stably drive the nozzle seat to swing in an arc shape, thereby reciprocatingly spraying the workpiece to be sprayed in the vertical direction, thereby increasing the spraying efficiency.
[0017] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the utility model;
[0020] Figure 2 It is a schematic cross-sectional structure diagram of a preferred embodiment of the utility model;
[0021] Figure 3 It is a schematic cross-sectional structure diagram of the polished rod position of a preferred embodiment of the utility model.
[0022] Description of Reference Numerals
[0023] 1-base; 2-mounting hole; 3-hydraulic cylinder; 4-vertical plate; 5-U-shaped groove; 6-extension plate; 7-arc hole; 8-bottom plate; 9-bolt; 10-limiting groove; 11-mounting plate; 12-side plate; 13-fine-tuning plate; 14-first nut; 15-screw; 16-mounting plate; 17-plain rod; 18-second pin; 19-U-shaped block; 20-first pin; 21-third pin; 22-second nut; 23-sliding hole. DETAILED DESCRIPTION
[0024] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0025] In the present utility model, unless otherwise stated, directional words contained in terms such as "up, down, left, right, front, back, inside, outside" merely represent the orientation of the terms in normal usage, or are common names understood by those skilled in the art, and should not be regarded as limitations on the terms.
[0026] See also Figure 1-3 The hydraulic drive mechanism for the coating surface production line shown includes a base 1, a stand is provided at one end of the base 1, a mounting plate 16 is hinged at the upper end of the stand, a nozzle 11 is installed at one end of the mounting plate 16, and at least one sliding hole 23 is provided on the end surface of the other end, a hydraulic cylinder 3 is provided on the base 1, and a movable block is rotatably connected to the axial end of the hydraulic cylinder 3, and a polished rod 17 that can be slidably arranged in the sliding hole 23 is fixedly connected to the end of the movable block facing the mounting plate 16.
[0027] Through the implementation of the above technical solution, when in use, the base 1 is first installed on one side of the spraying station so that the nozzle 11 is facing the workpiece to be sprayed, and then the workpiece to be sprayed is sprayed through the nozzle 11. While spraying, the mounting plate 16 is driven to swing around the hinge point between it and the stand through the telescopic action of the hydraulic cylinder 3. While the mounting plate 16 is swinging, in order to overcome the lateral displacement of the mounting plate 16, a light rod 17 is set at one end of the movable block, and a sliding hole 23 for matching sliding is set on the end face of the mounting plate 16, so that the mounting plate 16 can stably drive the nozzle 11 seat to swing in an arc path, thereby reciprocatingly spraying the workpiece to be sprayed in the vertical direction, thereby increasing the spraying efficiency.
[0028] In this embodiment, in order to further provide a movable block, the movable block is a U-shaped block 19; a first pin shaft 20 is provided through the U-shaped block 19, and a first shaft hole sleeved on the first pin shaft 20 is provided on the shaft end of the hydraulic oil cylinder 3. Through such a setting, the shaft end of the hydraulic oil cylinder 3 can slide relative to the first pin shaft 20, and cooperate with the polished rod 17 to push the mounting plate 16 to swing.
[0029] In this embodiment, in order to further provide a vertical plate 4, the vertical frame includes a vertical plate 4, and a U-shaped groove 5 is provided at the upper end of the vertical plate 4; second pins 18 are provided on both sides of the mounting plate 16, and second shaft holes for inserting the second pins 18 are provided on both sides of the U-shaped groove 5. Through such a configuration, the mounting plate 16 can rotate around the second pin 18.
[0030] In this embodiment, in order to facilitate the fixing of the base 1, a plurality of mounting holes 2 are provided on the base 1. The provision of the plurality of mounting holes 2 facilitates the fixing of the base 1 to the side of the spraying station.
[0031] In this embodiment, the side plates 12 are fixedly connected to both sides of the end of the mounting plate 16 facing away from the movable block, and a fine-tuning plate 13 is installed between the two side plates 12, and the side plate 12 is installed on the fine-tuning plate 13. Through such an arrangement, the initial angle of the nozzle 11 installed thereon can be adjusted by rotating the fine-tuning plate 13 to meet more spraying range requirements.
[0032] In this embodiment, in order to further provide a structure for installing the fine-tuning plate 13, a third pin 21 is provided between the two side plates 12; the middle part of the fine-tuning plate 13 is rotatably sleeved on the third pin 21, and the rear end of the fine-tuning plate 13 can be locked on the side plate 12. The third pin 21 serves as the rotation center of the fine-tuning plate 13, and the fine-tuning plate 13 is locked on the side plate 12 after the angle of the fine-tuning plate 13 is adjusted.
[0033] In this embodiment, in order to further provide a locking structure of the fine-tuning plate 13, the side plate 12 is provided with an arc hole 7 with the axis of the third pin 21 as the axis; the side of the fine-tuning plate 13 is fixed with a screw 15 that can slide in the arc hole 7, and the outer end of the screw 15 is sleeved with a first nut 14. When the fine-tuning plate 13 is swung to adjust the angle, the screw 15 can slide in the arc hole 7, and after being adjusted to the right position, the fine-tuning plate 13 is fastened to the side plate 12 through the first nut 14.
[0034] In this embodiment, an extension plate 6 is provided on the upper and lower sides of the side plate 12; both ends of the arc hole 7 extend to the extension plate 6. By such a configuration, the length of the arc hole 7 can be increased, thereby increasing the adjustable range of the fine-tuning plate 13.
[0035] In this embodiment, the fine-tuning plate 13 is provided with a limiting groove 10; the bottom surface of the nozzle 11 is fixedly connected to the bottom plate 8 limitedly located in the limiting groove 10, and the bottom plate 8 and the fine-tuning plate 13 are connected by bolts 9; the bolts 9 pass through the bottom plate 8 and the fine-tuning plate 13 from top to bottom in sequence and then are screwed with a second nut 22. Through such a setting, the nozzle 11 and the fine-tuning plate 13 are detachable, and the cooperation between the limiting groove 10 and the bottom plate 8 can achieve the effect of rapid positioning, so that the bolts 9 and the second nut 22 can be installed more accurately and quickly.
[0036] The fine-tuning plate 13 in the present invention is only used to install the nozzle 11. The structure of the paint bucket connected to the nozzle 11 is not limited by the present invention. The paint bucket and the nozzle 11 are connected by a pipeline, and a pump body structure is installed on the pipeline to deliver the paint in the paint bucket to the nozzle 11 for spraying.
[0037] The nozzle 11 in the utility model adopts a fan-shaped nozzle. The paint sprayed by the nozzle 11 spreads in a fan shape in the horizontal direction and can cover the left and right ends of the spraying surface. Combined with the fan-shaped swing of the nozzle in the vertical direction, the nozzle can completely spray the spraying surface directly opposite to it. The nozzle 11 sprays once each time it swings. Therefore, the spraying thickness of the entire spraying surface is consistent, and there is no repeated spraying or missed spraying at the junction position.
[0038] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.
[0039] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.
[0040] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A hydraulic drive mechanism for a coating surface production line, characterized in that: The invention comprises a base (1), one end of which is provided with a stand, the upper end of which is hinged with a mounting plate (16), one end of which is provided with a nozzle (11), and the end surface of the other end is provided with at least one sliding hole (23), a hydraulic cylinder (3) is provided on the base (1), the shaft end of the hydraulic cylinder (3) is rotatably connected with a movable block, and the end of the movable block facing the mounting plate (16) is fixedly connected with a polished rod (17) which can be slidably arranged in the sliding hole (23).
2. The hydraulic drive mechanism for a coating surface production line according to claim 1, characterized in that: The movable block is a U-shaped block (19); A first pin shaft (20) is provided through the U-shaped block (19), and a first shaft hole sleeved on the first pin shaft (20) is provided on the shaft end of the hydraulic oil cylinder (3).
3. The hydraulic drive mechanism for a coating surface production line according to claim 1, characterized in that: The stand comprises a stand plate (4), and a U-shaped groove (5) is provided at the upper end of the stand plate (4); Second pin shafts (18) are arranged on both sides of the mounting plate (16), and second axial holes for inserting the second pin shafts (18) are arranged on both sides of the U-shaped groove (5).
4. The hydraulic drive mechanism for a coating surface production line according to claim 1, characterized in that: The base (1) is provided with a plurality of mounting holes (2).
5. The hydraulic drive mechanism for a coating surface production line according to any one of claims 1 to 4, characterized in that: Side plates (12) are fixedly connected to both sides of one end of the mounting plate (16) facing away from the movable block, a fine-tuning plate (13) is installed between the two side plates (12), and the side plate (12) is installed on the fine-tuning plate (13).
6. The hydraulic drive mechanism for a coating surface production line according to claim 5, characterized in that: A third pin shaft (21) is arranged between the two side plates (12); The middle part of the fine-tuning plate (13) is rotatably sleeved on the third pin shaft (21), and the rear end of the fine-tuning plate (13) can be locked on the side plate (12).
7. The hydraulic drive mechanism for a coating surface production line according to claim 6, characterized in that: The side plate (12) is provided with an arc hole (7) with the axis of the third pin shaft (21) as its axis; A screw rod (15) capable of sliding in the circular arc hole (7) is fixedly connected to the side surface of the fine adjustment plate (13), and a first nut (14) is sleeved on the outer end of the screw rod (15).
8. The hydraulic drive mechanism for a coating surface production line according to claim 7, characterized in that: Extension plates (6) are provided on the upper and lower sides of the side plates (12); Both ends of the circular arc hole (7) extend to the extension plate (6).
9. The hydraulic drive mechanism for a coating surface production line according to claim 5, characterized in that: The fine adjustment plate (13) is provided with a limiting groove (10); The bottom surface of the nozzle (11) is fixedly connected to a bottom plate (8) limitedly located in the limiting groove (10), and the bottom plate (8) and the fine-tuning plate (13) are connected via bolts (9); The bolt (9) passes through the bottom plate (8) and the fine-tuning plate (13) in sequence from top to bottom and is then screwed onto a second nut (22).
Citation Information
Patent Citations
Online spray coating device for deformed steel
CN102641809A