Metal surface treatment rust removal device
By designing a metal surface treatment and rust removal device for multiple rust removal frames and rollers, the problems of low rust removal efficiency and limited operating range of equipment in the prior art are solved, and efficient rust removal of different sizes and structural surfaces are achieved.
Patent Information
- Application Number
- CN202420973977.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing rust removal device is inefficient when dealing with metal parts of different structural surfaces and different sizes, and can only remove rust for metal parts within a fixed size range, which limits the operating range of the equipment.
A metal surface treatment rust removal device is designed, including multiple rust removal frames and rollers. The roller frame is driven by the motor and the air pump drives the roller frame to move, so as to achieve rust removal at the same time on different sizes and structural surfaces.
It improves the rust removal efficiency, can handle metal parts of different structural surfaces at the same time, and is suitable for materials of different sizes, expanding the operating range of the equipment.
Smart Images
Figure CN222449728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal surface treatment and rust removal devices, in particular to a metal surface treatment and rust removal device. Background Art
[0002] During the storage process, the surface of the stored metal is prone to rust due to reasons such as the humid storage environment. The rust layer is a corrosion product on the metal surface. If it is not removed in time, it will continue to erode the metal matrix, causing the metal to gradually become thinner until it is perforated and damaged.
[0003] When the rust removal device in the prior art is usually used, the surface of the metal parts is polished by a polishing belt, and the steel pipe is pushed into the rust removal machine, and the rust removal machine polishes multiple surfaces of the steel pipe respectively.
[0004] However, in the prior art, when the rust removal equipment is in operation, it is necessary to remove rust from different structural surfaces of the metal parts one by one, which makes the rust removal operation process long and leads to low efficiency of the rust removal operation. In addition, the rust removal device can only remove rust from metal parts within a fixed size range, which limits the operating range of the rust removal equipment. Therefore, a metal surface treatment rust removal device is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and the technical problems of metal surface treatment and rust removal devices, the utility model provides a metal surface treatment and rust removal device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a metal surface treatment and rust removal device described in the utility model comprises a base; a first rust removal frame is installed on one side of the top of the base; a fixing plate is installed on one side of the first rust removal frame; a second motor is installed on the top of the fixing plate; a first rust removal roller is installed between the clamping plates on both sides of the first rust removal frame; an output shaft of the second motor passes through the side wall of the first rust removal frame and is connected to the first rust removal roller; a first air pump is installed at the bottom of the cross plate of the first rust removal frame; a first sliding hole is opened on the side of the first rust removal frame; a first roller frame is arranged inside the first sliding hole; the telescopic rod extending from the first air pump is connected to the first roller frame; a fixing block is installed on one side of the first roller frame; a third motor is installed on the top of the fixing block; the output shaft of the third motor passes through the side wall of the first roller frame and is connected to the second rust removal roller, so as to achieve the rust removal effect.
[0007] Preferably, a second rust removal frame is installed on the top of the base; a second sliding hole is opened on the cross plate of the second rust removal frame; a second roller frame is arranged inside the second sliding hole; a fixing plate is installed on one side of the second rust removal frame; a second air pump is installed on the top of the fixing plate; a telescopic rod extended by the second air pump passes through the side wall of the second rust removal frame and is connected to the second roller frame; a fourth motor is installed on the top of the second roller frame; the output shaft of the fourth motor passes through the top wall of the second roller frame and is connected to the third rust removal roller; a fourth rust removal roller is installed between the upper and lower cross plates of the second rust removal frame; a fifth motor is installed on the top of the second rust removal frame; the output shaft of the fifth motor passes through the top wall of the second rust removal frame and is connected to the fourth rust removal roller, thereby achieving the effect of rust removal.
[0008] Preferably, a fixed block is fixed on one side of the base: a booster pump is installed on the top of the fixed block; an infusion tube is connected to the top of the booster pump; a spray rack is installed on the top of the base; the other end of the infusion tube is connected to the spray rack; spray heads are distributed on the spray rack; a cushion block is installed on the top of the base; a conveyor belt is provided on the top of the cushion block, so as to achieve the effect of spraying the rust inhibitor.
[0009] Preferably, a protective shell is provided on one side of the top of the base; a conveying groove is opened on one side of the protective shell; the horizontal plane at the bottom of the conveying groove and the horizontal plane at the top of the conveyor belt are located at the same horizontal plane; the horizontal plane at the bottom of the conveying groove and the horizontal plane at the top of the first rust removal roller are located at the same horizontal plane, thereby achieving the effect of conveying materials.
[0010] Preferably, a fixing block is installed on one side of the second rust removal frame; a first motor is installed on the top of the fixing block; and an output shaft of the first motor is connected to the roller of the conveyor belt, thereby providing power to the conveyor belt.
[0011] Preferably, the working range of the spray rack is inside the protective shell, thereby achieving the effect of protecting the spray rack.
[0012] The utility model is beneficial in that:
[0013] The utility model adopts the structural design of the rust removal device, starts the first cylinder, the first roller frame moves to the appropriate position along the direction of the first sliding hole, starts the second motor, the first rust removal roller rotates accordingly, starts the third motor, the second rust removal roller rotates accordingly, after the material reaches the working range of the second rust removal frame, starts the second air pump, the second roller frame moves to the appropriate position along the direction of the second sliding hole, starts the fourth motor, the third rust removal roller rotates accordingly, starts the fifth motor, the fourth rust removal roller rotates accordingly, thereby achieving the effect of rust removal for materials of different sizes and simultaneous rust removal for different structural surfaces of metal parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is an isometric schematic diagram;
[0016] Figure 2 It is a schematic diagram of the spray structure;
[0017] Figure 3 Schematic diagram of the structure of the first rust removal rack;
[0018] Figure 4 Schematic diagram of the protective shell structure.
[0019] In the figure: 1. base; 2. booster pump; 3. infusion tube; 4. spray rack; 5. spray head; 6. cushion block; 7. conveyor belt; 8. first motor; 9. first rust removal rack; 10. second motor; 11. first rust removal roller; 12. first air pump; 13. first slide hole; 14. first roller rack; 15. second rust removal roller; 16. third motor; 17. second rust removal rack; 18. second slide hole; 19. second air pump; 20. second roller rack; 21. fourth motor; 22. third rust removal roller; 23. fourth rust removal roller; 24. fifth motor; 25. protective shell; 26. conveyor trough. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4As shown, a metal surface treatment and rust removal device comprises a base 1; a first rust removal frame 9 is installed on one side of the top of the base 1; a fixing plate is installed on one side of the first rust removal frame 9; a second motor 10 is installed on the top of the fixing plate; a first rust removal roller 11 is installed between the clamping plates on both sides of the first rust removal frame 9; the output shaft of the second motor 10 passes through the side wall of the first rust removal frame 9 and is connected to the first rust removal roller 11; a first air pump 12 is installed at the bottom of the cross plate of the first rust removal frame 9; a first sliding hole 13 is opened on the side of the first rust removal frame 9; a first roller frame 14 is arranged inside the first sliding hole 13; the telescopic rod extending from the first air pump 12 is connected to the first roller frame 14; a fixing block is installed on one side of the first roller frame 14; a third motor 16 is installed on the top of the fixing block; the output shaft of the third motor 16 passes through the side wall of the first roller frame 14 A second rust removal roller 15 is connected; a second rust removal frame 17 is installed on the top of the base 1; a second sliding hole 18 is opened on the horizontal plate of the second rust removal frame 17; a second roller frame 20 is arranged inside the second sliding hole 18; a fixing plate is installed on one side of the second rust removal frame 17; a second air pump 19 is installed on the top of the fixing plate; the telescopic rod extended by the second air pump 19 passes through the side wall of the second rust removal frame 17 and is connected to the second roller frame 20; a fourth motor 21 is installed on the top of the second roller frame 20; the output shaft of the fourth motor 21 passes through the top wall of the second roller frame 20 and is connected to the third rust removal roller 22; a fourth rust removal roller 23 is installed between the upper and lower horizontal plates of the second rust removal frame 17; a fifth motor 24 is installed on the top of the second rust removal frame 17; the output shaft of the fifth motor 24 passes through the top wall of the second rust removal frame 17 and is connected to the fourth rust removal roller 23;
[0022] During operation, the surface of the stored metal is prone to rust due to reasons such as the humidity of the storage environment during the storage process. The rust layer is a corrosion product on the metal surface. If it is not removed in time, it will continuously corrode the metal matrix, causing the metal to gradually become thinner until it is perforated and damaged. When the rust removal device in the prior art is usually used, the surface of the metal parts is polished by a polishing belt, and the steel pipe is pushed into the rust removal machine, and the rust removal machine polishes multiple surfaces of the steel pipe separately. However, in the prior art, after the rust removal is completed, the metal that has been rusted will rust again due to reasons such as poor subsequent storage effect, which greatly increases the rust removal process. Cost; after placing the rectangular metal material; start the first air pump 12, the first roller frame 14 moves to a suitable position along the direction of the first slide hole 13, start the second motor 10, the first rust removal roller 11 rotates accordingly, start the third motor 16, the second rust removal roller 15 rotates accordingly, after the material reaches the working range of the second rust removal frame 17, start the second air pump 19, the second roller frame 20 moves to a suitable position along the direction of the second slide hole 18, start the fourth motor 21, the third rust removal roller 22 rotates accordingly, start the fifth motor 24, the fourth rust removal roller 23 rotates accordingly, so as to achieve the effect of rust removal for materials of different sizes.
[0023] A fixed block is fixed on one side of the base 1: a booster pump 2 is installed on the top of the fixed block; an infusion tube 3 is connected to the top of the booster pump 2; a spray rack 4 is installed on the top of the base 1; the other end of the infusion tube 3 is connected to the spray rack 4; spray heads 5 are distributed and installed on the spray rack 4; a cushion block 6 is installed on the top of the base 1; a conveyor belt 7 is provided on the top of the cushion block 6; a protective shell 25 is provided on one side of the top of the base 1; a conveying groove 26 is opened on one side of the protective shell 25; the bottom horizontal plane of the conveying groove 26 is on the same horizontal plane as the top horizontal plane of the conveyor belt 7; the bottom horizontal plane of the conveying groove 26 is on the same horizontal plane as the top horizontal plane of the first rust removal roller 11; a fixed block is installed on one side of the second rust removal rack 17; a first motor 8 is installed on the top of the fixed block; the output shaft of the first motor 8 is connected to the roller of the conveyor belt 7; the working range of the spray rack 4 is inside the protective shell 25.
[0024] During operation, the first motor 8 is started, the roller rotates, and the conveyor belt 7 rotates accordingly. After moving to the operating range of the spray rack 4, the booster pump 2 is started, and the rust inhibitor enters the spray rack 4 along the infusion tube 3, and is sprayed out through the spray head 5 in atomized form. The metal material after spraying passes through the conveying groove 26 on one side of the protective shell 25, and the operation is completed, thereby achieving the effect of rust-proofing the metal material after rust removal.
[0025] Working principle: This application adopts the design of a spray device. During the storage process of metal, due to the humid storage environment and other reasons, the surface of the stored metal is prone to rust. The rust layer is a corrosion product on the metal surface. If it is not removed in time, it will continuously erode the metal matrix, causing the metal to gradually become thinner until it is perforated and damaged. When the rust removal device in the prior art is usually used, the surface of the metal parts is polished by a polishing belt, and the steel pipe is pushed into the rust removal machine, and the multiple surfaces of the steel pipe are polished separately by the rust removal machine; after placing the rectangular metal material; start the first air pump 12, the first roller frame 14 moves to a suitable position along the direction of the first slide hole 13, start the second motor 10, and the first rust removal roller 11 rotates accordingly, start the third motor 16, and the second rust removal The rust roller 15 rotates accordingly. After the material reaches the working range of the second rust removal frame 17, the second air pump 19 is started, and the second roller frame 20 moves to a suitable position along the direction of the second slide hole 18, and the fourth motor 21 is started. The third rust removal roller 22 rotates accordingly, and the fifth motor 24 is started, and the fourth rust removal roller 23 rotates accordingly. The first motor 8 is started, the roller rotates, and the conveyor belt 7 rotates accordingly. After moving to the working range of the spray frame 4, the booster pump 2 is started, and the rust inhibitor enters the spray frame 4 along the infusion tube 3 and is sprayed out through the spray head 5 in atomization. The metal material after spraying passes through the conveying groove 26 on one side of the protective shell 25 to complete the operation, thereby achieving the effect of rust removal for materials of different sizes and simultaneous rust removal for different structural surfaces of metal parts.
[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A metal surface treatment and rust removal device, comprising a base (1); characterized in that: A first rust removal frame (9) is installed on one side of the top of the base (1); a fixing plate is installed on one side of the first rust removal frame (9); a second motor (10) is installed on the top of the fixing plate; a first rust removal roller (11) is installed between the clamping plates on both sides of the first rust removal frame (9); an output shaft of the second motor (10) passes through the side wall of the first rust removal frame (9) and is connected to the first rust removal roller (11); a first air pump (12) is installed at the bottom of the cross plate of the first rust removal frame (9); a first sliding hole (13) is opened on the side of the first rust removal frame (9); a first roller frame (14) is arranged inside the first sliding hole (13); a telescopic rod extending from the first air pump (12) is connected to the first roller frame (14); a fixing block is installed on one side of the first roller frame (14); a third motor (16) is installed on the top of the fixing block; an output shaft of the third motor (16) passes through the side wall of the first roller frame (14) and is connected to the second rust removal roller (15).
2. A metal surface treatment and rust removal device according to claim 1, characterized in that: A second rust removal frame (17) is installed at the top of the base (1); a second sliding hole (18) is opened on the horizontal plate of the second rust removal frame (17); a second roller frame (20) is arranged inside the second sliding hole (18); a fixing plate is installed on one side of the second rust removal frame (17); a second air pump (19) is installed on the top of the fixing plate; a telescopic rod extending from the second air pump (19) passes through the side wall of the second rust removal frame (17) and is connected to the second roller frame (20); a fourth motor (21) is installed on the top of the second roller frame (20); an output shaft of the fourth motor (21) passes through the top wall of the second roller frame (20) and is connected to the third rust removal roller (22); a fourth rust removal roller (23) is installed between the upper and lower horizontal plates of the second rust removal frame (17); a fifth motor (24) is installed on the top; an output shaft of the fifth motor (24) passes through the top wall of the second rust removal frame (17) and is connected to the fourth rust removal roller (23).
3. A metal surface treatment and rust removal device according to claim 2, characterized in that: A fixing block is fixed on one side of the base (1); a booster pump (2) is installed on the top of the fixing block; a liquid infusion tube (3) is connected to the top of the booster pump (2); a spray rack (4) is installed on the top of the base (1); the other end of the liquid infusion tube (3) is connected to the spray rack (4); spray heads (5) are distributed and installed on the spray rack (4); a cushion block (6) is installed on the top of the base (1); and a conveyor belt (7) is provided on the top of the cushion block (6).
4. A metal surface treatment and rust removal device according to claim 3, characterized in that: A protective shell (25) is provided on one side of the top of the base (1); a conveying groove (26) is provided on one side of the protective shell (25); a bottom horizontal plane of the conveying groove (26) and a top horizontal plane of the conveyor belt (7) are located at the same horizontal plane; a bottom horizontal plane of the conveying groove (26) and a top horizontal plane of the first rust removal roller (11) are located at the same horizontal plane.
5. A metal surface treatment and rust removal device according to claim 4, characterized in that: A fixing block is installed on one side of the second rust removal frame (17); a first motor (8) is installed on the top of the fixing block; and an output shaft of the first motor (8) is connected to a roller of the conveyor belt (7).
6. A metal surface treatment and rust removal device according to claim 4, characterized in that: The working range of the spray rack (4) is inside the protective shell (25).