Carriage cleaning device for car dumper
By designing a car cleaning device for a rollover machine, and using an automated transverse movement and rotation mechanism, all-round cleaning of the car is achieved, solving the problems of high labor intensity and safety hazards of manual cleaning, and improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202322640879.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the overturner flips the open carriage with coal to unload the material, the unloading is not clean, resulting in residual coal remaining in the carriage. The existing technology mainly relies on manual cleaning, which is very labor-intensive and has safety hazards.
A car cleaning device for overturning machines is designed, including a flip rack, transverse movement mechanism, bending assembly and cleaning mechanism. Through the automated transverse movement and rotation mechanism, the injection tube can adjust the use angle and position to achieve full interior of the car. Clean position.
Automatic cleaning in the car is realized, which saves more time and effort than manual cleaning, and is safer, which can ensure cleaning quality and improve cleaning efficiency.
Smart Images
Figure CN222452172U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of car tipping machines, and in particular relates to a car compartment cleaning device for car tipping machines. Background Art
[0002] A car tipper refers to a large mechanical equipment used to unload bulk materials from railway open cars. When the car tipper turns over the open car loaded with coal for unloading, the unloading is often not clean, and residual coal will be left in the open car.
[0003] At present, in order to solve this problem, manual cleaning is mostly adopted; however, manual cleaning of carriages has a harsh working environment, high labor intensity and the manual cleaning method cannot guarantee the cleaning quality and timeliness. Workers need to climb into the carriage repeatedly to work, which poses serious safety hazards. Utility Model Content
[0004] In view of one or more of the above defects or improvement requirements of the prior art, the utility model provides a car compartment cleaning device for a car tipper, which has the advantage of automatic cleaning.
[0005] To achieve the above-mentioned purpose, the utility model provides a car cleaning device for a car tipper, including a turning frame; the turning frame includes two turntables and a connecting frame, the two turntables are fixedly connected to the left and right sides of the connecting frame respectively, a transverse movement mechanism is arranged between the two turntables, the transverse movement mechanism is between the two turntables, the transverse movement mechanism includes a transverse movement plate, a reciprocating screw rod, a moving frame and a rotating motor, the transverse movement plate and the reciprocating screw rod are both located between the two turntables, the two ends of the transverse movement plate are respectively fixedly connected to the outer walls of the two turntables, the two ends of the reciprocating screw rod respectively penetrate the two turntables, and the upper part of the turntable has a through hole. The two ends of the reciprocating screw are rotatably connected with the two turntables respectively, the bottom of the moving frame is slidably sleeved in the middle of the transverse plate, the front end of the bottom of the moving frame is fixedly connected with a sleeve frame, the sleeve frame is sleeved in the middle of the reciprocating screw, the sleeve frame is threadedly connected to the reciprocating screw, a rotating motor is fixedly connected to the edge of the front side wall at the right end of the right flip frame, the output shaft of the rotating motor is fixedly connected to the right end of the reciprocating screw, a bending assembly is fixedly connected to the top of the transverse mechanism, a cleaning mechanism is arranged at the rear of the bending assembly, a power mechanism is arranged on the upper left side of the transverse mechanism, and the power mechanism is connected to the bending assembly.
[0006] The bending assembly includes a U-shaped frame, a rotating shaft and a rotating plate. The bottom of the U-shaped frame is fixedly connected to the top of the moving frame, the rotating shaft is located inside the U-shaped frame, both ends of the rotating shaft pass through the U-shaped frame, and the front end of the rotating plate is fixedly sleeved on the outer wall of the rotating shaft.
[0007] The cleaning mechanism includes a rotating motor 2, a rotating plate and a spray pipe. The bottom of the rotating motor 2 is fixedly connected to the top edge of the rear end of the rotating plate. The output shaft of the rotating motor 2 passes through the rotating plate and is rotatably connected to the rotating plate. The top left side of the rotating plate is fixedly connected to the output shaft of the rotating motor 2. The upper part of the spray pipe passes through the right end of the rotating plate and is fixedly connected to the rotating plate. The spray pipe is L-shaped, and a plurality of nozzles are connected to the outer wall of the spray pipe.
[0008] The power mechanism includes a driving disk and a hydraulic rod. Both ends of the hydraulic rod are fixedly connected with articulated seats. The driving disk is fixedly connected to the left end of the rotating shaft. The left front edge of the driving disk is fixedly connected with an articulated rod. The middle part of the left outer wall of the movable frame is fixedly connected with an articulated rod. The two articulated seats are respectively rotatably sleeved on the outer walls of adjacent articulated rods.
[0009] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:
[0010] The car compartment cleaning device for a car tipping machine of the utility model can automatically clean the interior of the car compartment through the various components provided, and can also adjust the use angle and use position of the spray pipe according to the size of the interior of the car compartment to provide all-round cleaning of the interior of the car compartment. Compared with manual cleaning methods, it is more time-saving, labor-saving and safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 It is a schematic diagram of the left side structure of the power mechanism of the utility model.
[0013] In all the drawings, the same figure numbers represent the same technical features, specifically: 1. flip frame; 11. turntable; 12. connecting frame; 2. transverse movement mechanism; 21. transverse movement plate; 22. reciprocating screw rod; 23. moving frame; 24. rotating motor one; 25. sleeve frame; 3. bending assembly; 31. U-shaped frame; 32. rotating shaft; 33. rotating plate; 4. cleaning mechanism; 41. rotating motor two; 42. rotating plate; 43. spray pipe; 44. spray head; 5. power mechanism; 51. driving disk; 52. hydraulic rod; 53. articulated seat; 54. articulated rod; 6. channel hole. DETAILED DESCRIPTION
[0014] Depend on Figure 1-2As shown: the turning frame 1 includes two turntables 11 and a connecting frame 12, the two turntables 11 are fixedly connected to the left and right sides of the connecting frame 12, a transverse mechanism 2 is arranged between the two turntables 11, the transverse mechanism 2 is between the two turntables 11, the transverse mechanism 2 includes a transverse plate 21, a reciprocating screw rod 22, a moving frame 23 and a rotating motor 24, the transverse plate 21 and the reciprocating screw rod 22 are both located between the two turntables 11, the two ends of the transverse plate 21 are respectively fixedly connected to the outer walls of the two turntables 11, the two ends of the reciprocating screw rod 22 respectively penetrate the two turntables 11, the upper middle part of the turntable 11 has a channel hole 6, the two ends of the reciprocating screw rod 22 respectively It is rotatably connected to the two turntables 11, and the bottom of the movable frame 23 is slidably sleeved in the middle of the transverse plate 21. The front end of the bottom of the movable frame 23 is fixedly connected with a sleeve frame 25, and the sleeve frame 25 is sleeved in the middle of the reciprocating screw rod 22. The sleeve frame 25 is threadedly connected to the reciprocating screw rod 22. The rotating motor 24 is fixedly connected to the edge of the front side wall at the right end of the right flip frame 1, and the output shaft of the rotating motor 24 is fixedly connected to the right end of the reciprocating screw rod 22. The top of the transverse mechanism 2 is fixedly connected with a bending assembly 3, and a cleaning mechanism 4 is arranged at the rear of the bending assembly 3. A power mechanism 5 is arranged on the upper left side of the transverse mechanism 2, and the power mechanism 5 is connected to the bending assembly 3.
[0015] The bending assembly 3 includes a U-shaped frame 31, a rotating shaft 32 and a rotating plate 33. The bottom of the U-shaped frame 31 is fixedly connected to the top of the moving frame 23, the rotating shaft 32 is located inside the U-shaped frame 31, both ends of the rotating shaft 32 pass through the U-shaped frame 31, and the front end of the rotating plate 33 is fixedly sleeved on the outer wall of the rotating shaft 32.
[0016] The car compartment cleaning device for a car dumper of the present invention needs to be connected to the spray pipe 43 with an external water pipe before use, and the rotating plate 33 is in a vertical state with the ground under normal conditions. When it is needed, the car compartment that has been dumped by the outside world is located on the connecting frame 12, and the hydraulic rod 52 is first extended and the driving plate 51 is rotated through the articulation of the articulated seat 53 and the articulated rod 54. When the driving plate 51 rotates, it will drive the rotating shaft 32 and the rotating plate 33 to rotate clockwise in turn, and finally the rotating plate 33 is rotated to a state parallel to the ground, so that the spray pipe 43 can be extended into the car compartment, and then the external water pipe will transport water to the spray pipe 4 3 and finally sprayed out by the nozzle 44 to clean the interior of the carriage. During the cleaning process, the rotating motor 1 24 drives the reciprocating screw 22 to rotate after being powered on, and the moving frame 23 is moved left and right by the push of the thread in turn, so as to adjust the use position of the spray pipe 43. The rotating motor 2 41 drives the rotating plate 42 to rotate after being powered on, so as to adjust the use angle of the spray pipe 43. The design of adjustable use angle and use position of the spray pipe 43 can clean the interior of the carriage in all directions, improve the cleaning effect, and save time, labor and safety compared with manual cleaning.
Claims
1. A car compartment cleaning device for a car tipper, comprising a tipping frame (1), characterized in that: The turning frame (1) comprises two rotating disks (11) and a connecting frame (12). The two rotating disks (11) are respectively fixedly connected to the left and right sides of the connecting frame (12). A transverse movement mechanism (2) is arranged between the two rotating disks (11). The transverse movement mechanism (2) is between the two rotating disks (11). The transverse movement mechanism (2) comprises a transverse movement plate (21), a reciprocating screw rod (22), a moving frame (23) and a rotating motor (24). The transverse movement plate (21) and the reciprocating screw rod (22) are both located between the two rotating disks (11). The two ends of the transverse movement plate (21) are respectively fixedly connected to the outer walls of the two rotating disks (11). The two ends of the reciprocating screw rod (22) respectively penetrate the two rotating disks (11). The upper middle part of the rotating disk (11) is provided with a passage hole (6). The two ends of the reciprocating screw rod (22) are The movable frame (23) is rotatably connected to the two rotating disks (11) respectively. The bottom of the movable frame (23) is slidably sleeved in the middle of the transverse plate (21). The front end of the bottom of the movable frame (23) is fixedly connected with a sleeve frame (25). The sleeve frame (25) is sleeved in the middle of the reciprocating screw rod (22). The sleeve frame (25) is threadedly connected to the reciprocating screw rod (22). A rotating motor (24) is fixedly connected to the edge of the front side wall of the right end of the right flip frame (1). The output shaft of the rotating motor (24) is fixedly connected to the right end of the reciprocating screw rod (22). A bending assembly (3) is fixedly connected to the top of the transverse mechanism (2). A cleaning mechanism (4) is arranged at the rear of the bending assembly (3). A power mechanism (5) is arranged at the upper left side of the transverse mechanism (2). The power mechanism (5) is connected to the bending assembly (3).
2. The car compartment cleaning device for a car dumper according to claim 1, characterized in that: The bending assembly (3) comprises a U-shaped frame (31), a rotating shaft (32) and a rotating plate (33); the bottom of the U-shaped frame (31) is fixedly connected to the top of the moving frame (23); the rotating shaft (32) is located inside the U-shaped frame (31); both ends of the rotating shaft (32) pass through the U-shaped frame (31); and the front end of the rotating plate (33) is fixedly sleeved on the outer wall of the rotating shaft (32).
3. The vehicle compartment cleaning device for a car dumper according to claim 2, characterized in that: The cleaning mechanism (4) comprises a second rotating motor (41), a rotating plate (42) and a spray pipe (43). The bottom of the second rotating motor (41) is fixedly connected to the top edge of the rear end of the rotating plate (33). The output shaft of the second rotating motor (41) passes through the rotating plate (33) and is rotatably connected to the rotating plate (33). The top of the left side of the rotating plate (42) is fixedly connected to the output shaft of the second rotating motor (41). The upper part of the spray pipe (43) passes through the right end of the rotating plate (42) and is fixedly connected to the rotating plate (42). The spray pipe (43) is L-shaped, and the outer wall of the spray pipe (43) is connected to a plurality of spray heads (44).
4. The car compartment cleaning device for a car dumper according to claim 2, characterized in that: The power mechanism (5) comprises a driving disc (51) and a hydraulic rod (52), both ends of the hydraulic rod (52) are fixedly connected with hinge seats (53), the driving disc (51) is fixedly connected to the left end of the rotating shaft (32), a hinge rod (54) is fixedly connected at the left front edge of the driving disc (51), a hinge rod (54) is fixedly connected to the middle of the left outer wall of the moving frame (23), and two hinge seats (53) are respectively rotatably sleeved on the outer walls of adjacent hinge rods (54).