Full-automatic softened water treatment device
By designing a fully automatic water softening treatment device, using hardness detectors and electric valves to detect and control the hardness of water softening in real time, the problems of unstable water quality hardness and waste of water resources in the existing technology are solved, and the stability of water softening hardness and water resources are achieved. savings.
Patent Information
- Application Number
- CN202421218181.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing boiler softening water treatment devices have safety hazards and waste of water resources, including the design defects of the multi-functional plane integrated valve that lead to unstable water quality and hardness, and the ion exchanger seal failure requires a large amount of soft water to be discharged.
Design a fully automatic water softening treatment device, including a water softening tank, hardness detector, electric valve and control unit, to detect the water hardness in real time, and once the standard exceeds the standard, it will be discharged through the drainage pipe to avoid unqualified water pollution stored qualified soft water and reduce waste water emission.
The stability of the soft water hardness index is achieved, the scaling risk of boiler system is reduced, the waste of water resources is avoided, the purpose of saving water is achieved, and the continuity and stability of the device are improved.
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Figure CN222454654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of softened water treatment, in particular to a full-automatic softened water treatment device. Background Art
[0002] At present, some boiler softening water treatment devices use multifunctional flat integrated valve integrated control. The following problems exist in the use of this equipment:
[0003] 1. The multifunctional flat integrated valve has design defects and poses a safety hazard. The sealing of each channel inside the valve body is completed by the sealing ring, which is prone to the cross-channel of hard water and softened water, resulting in unstable water hardness index. The soft water hardness is between 0.02 and 0.03 mmol / L, which is close to the lower limit of the index. The risk of boiler scaling is increased, causing the boiler system to be in an unsafe operating state.
[0004] 2. Waste of water resources. If the seal of the ion exchanger fails and continues to operate, the hardness in the soft water tank will exceed the standard. At this time, it is necessary to drain nearly 200 tons of water in the soft water tank, and then activate another normal ion exchanger to replenish the soft water tank, resulting in a waste of water resources. Utility Model Content
[0005] In view of the above shortcomings, the utility model provides a fully automatic softening water treatment device, which can detect the hardness of the outlet water. Once the water hardness is found to exceed the standard, it will be discharged from the drain pipe, avoiding unqualified water from contaminating the stored qualified softened water, reducing wastewater discharge, and achieving the purpose of saving water. It is scientific and reasonable and has good continuity and stability.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A fully automatic softening water treatment device comprises a soft water tank, wherein an upper pipe is provided at one end of the soft water tank, and a lower pipe is provided at the other end, the upper pipe and the lower pipe are both connected to a drainage pipe, the upper pipe and the lower pipe are both connected to a raw water inlet pipe, the lower pipe is also connected to a soft water outlet pipe, the lower pipe is also connected to a salt water inlet pipe, and a hardness detector is provided on the soft water outlet pipe.
[0008] Through the above scheme, the hardness tester can perform real-time detection of the hardness of softened water outlet; one end of the raw water inlet pipe is connected to the municipal tap water, and the other end is connected to the upper pipe and the lower pipe of the soft water tank; one end of the drain pipe is connected to the upper pipe and the lower pipe of the soft water tank, and the other end is discharged to the drain ditch; one end of the softened water outlet pipe is connected to the lower pipe of the soft water tank, and the other end is connected to the soft water storage tank; one end of the salt water inlet pipe is connected to the lower pipe of the soft water tank, and the other end is connected to the automatic salt dissolution system.
[0009] Furthermore, a first electric valve is provided at the connection between the upper pipeline and the raw water inlet pipe, a second electric valve is provided at the connection between the upper pipeline and the drain pipe, a third electric valve is provided at the connection between the lower pipeline and the raw water inlet pipe, a fourth electric valve is provided at the connection between the lower pipeline and the drain pipe, a fifth electric valve is provided at the connection between the lower pipeline and the soft water outlet pipe, and a sixth electric valve is provided at the connection between the lower pipeline and the brine inlet pipe.
[0010] Through the above further scheme, the first electric valve is used to control the water inlet of the upper pipe of the soft water tank; the second electric valve is used to control the water discharge of the upper pipe of the soft water tank; the third electric valve is used to control the water inlet of the lower pipe of the soft water tank; the fourth electric valve is used to control the water discharge of the lower pipe of the soft water tank; the fifth electric valve is used to control the softened water outflow of the lower pipe of the soft water tank; the sixth electric valve is used to control the brine inflow of the lower pipe of the soft water tank; the first electric valve, the second electric valve, the third electric valve, the fourth electric valve, the fifth electric valve and the sixth electric valve are all electric butterfly valves, the valve core is 304 stainless steel, has the function of switch state action feedback, has excellent anti-corrosion and sealing properties, low cost, economical and practical.
[0011] Furthermore, it also includes a control unit, which is electrically connected to the hardness tester, the first electric valve, the second electric valve, the third electric valve, the fourth electric valve, the fifth electric valve and the sixth electric valve respectively.
[0012] Through the above further scheme, the control unit can ensure that the control instructions are correct and stable, while ensuring the consistency, real-time and high control stability of the system.
[0013] Furthermore, the soft water tank is filled with ion exchange resin.
[0014] Through the above further scheme, the ion exchange in the soft water tank is responsible for the water production capacity to reach 50m3 / h.
[0015] Furthermore, the soft water tank is made of 304 stainless steel.
[0016] Through the above further scheme, it is possible to prevent rust, iron ion pollution, and collision resistance at a moderate cost.
[0017] Furthermore, the raw water inlet pipe, the drain pipe, the soft water outlet pipe and the salt water inlet pipe are all U-PVC pipes.
[0018] Through the above further scheme, the U-PVC pipe has low cost and excellent anti-corrosion performance, which can play an economical and practical role.
[0019] Compared with the prior art, the beneficial effect of the utility model is that the raw water inlet pipe, soft water outlet pipe, drain pipe and brine inlet pipe involved in the soft water tank are respectively controlled by the first electric valve, the second electric valve, the third electric valve, the fourth electric valve, the fifth electric valve and the sixth electric valve to avoid unstable water hardness index caused by poor sealing inside the valve body, and a hardness detector is installed at the soft water outlet pipe to detect the outlet water hardness. Once it is found that the water hardness exceeds the standard, it will be discharged from the drain pipe to avoid unqualified water contaminating the stored qualified softened water, reduce wastewater discharge, and achieve the purpose of saving water. The design of the utility model is scientific and reasonable, and has good continuity and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0021] Figure 1 It is an overall schematic diagram of the utility model;
[0022] Figure 2 This is a control flow chart of the control unit in the utility model.
[0023] In the figure: 1. soft water tank; 11. upper pipe; 12. lower pipe; 2. drainage pipe; 3. raw water inlet pipe; 4. soft water outlet pipe; 5. brine inlet pipe; 6. hardness tester; 100. first electric valve; 200. second electric valve; 300. third electric valve; 400. fourth electric valve; 500. fifth electric valve; 600. sixth electric valve. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0027] Example:
[0028] Reference Figure 1 and Figure 2 As shown, a fully automatic softening water treatment device comprises a soft water tank 1, wherein an upper pipe 11 is provided at one end of the soft water tank 1, and a lower pipe 12 is provided at the other end, wherein the upper pipe 11 and the lower pipe 12 are both connected with a raw water inlet pipe 3, wherein a first electric valve 100 is provided at the connection between the upper pipe 11 and the raw water inlet pipe 3, for controlling the water inlet of the upper pipe 11 of the soft water tank 1, wherein a third electric valve 300 is provided at the connection between the lower pipe 12 and the raw water inlet pipe 3, for controlling the water inlet of the lower pipe 12 of the soft water tank 1, wherein the upper pipe 11 and the lower pipe 12 are both connected with a drain pipe 2, wherein a second electric valve 200 is provided at the connection between the upper pipe 11 and the drain pipe 2, for controlling the water discharge of the upper pipe 11 of the soft water tank 1, wherein a fourth electric valve 400 is provided at the connection between the lower pipe 12 and the drain pipe 2, for controlling The lower pipe 12 of the soft water tank 1 is drained, and the lower pipe 12 is also connected to a soft water outlet pipe 4. A fifth electric valve 500 is provided at the connection between the lower pipe 12 and the soft water outlet pipe 4, which is used to control the softened water outlet of the lower pipe 12 of the soft water tank 1. The lower pipe 12 is also connected to a brine inlet pipe 5. A sixth electric valve 600 is provided at the connection between the lower pipe 12 and the brine inlet pipe 5, which is used to control the brine inlet of the lower pipe 12 of the soft water tank 1. A hardness detector 6 is provided on the soft water outlet pipe 4. The hardness detector 6 can perform real-time detection of the hardness of the softened water outlet. The hardness detector 6, the first electric valve 100, the second electric valve 200, the third electric valve 300, the fourth electric valve 400, the fifth electric valve 500 and the sixth electric valve 600 are all electrically connected to the control unit.
[0029] Among them, the raw water inlet pipe 3 is a DN100 U-PVC water pipe, which is externally connected to municipal tap water. The drain pipe 2 is a DN50 U-PVC water pipe, which is discharged to the drain ditch. The softened water outlet pipe is a DN100 U-PVC water pipe, which is connected to the soft water storage tank. The brine inlet pipe 5 is a DN50 U-PVC water pipe, which is externally connected to the automatic salt dissolution system. The raw water inlet pipe 3, the brine inlet pipe 5, the soft water outlet pipe 4 and the drain pipe 2 are all U-PVC pipes, which are low in cost and have excellent anti-corrosion properties, and can play an economical and practical role.
[0030] Among them, the first electric valve 100, the second electric valve 200, the third electric valve 300, the fourth electric valve 400, the fifth electric valve 500 and the sixth electric valve 600 are all electric butterfly valves, the valve core is 304 stainless steel, has the function of switch state action feedback, has excellent anti-corrosion and sealing performance, low cost, and is economical and practical.
[0031] The soft water tank 1 is a 304 stainless steel tank body, which can prevent rust and iron ion pollution, is collision-resistant, and has a moderate cost.
[0032] Among them, the hardness tester 6 is CA8093, with a measuring range of 0-500mmol / L. It can detect the hardness of softened water in real time and transmit the detection to the control unit in real time. This hardness tester 6 is domestically produced and of high quality, and can play an economical and practical role.
[0033] Among them, the control unit is a SIEMENS S7-1500 PLC programmable controller. The control unit can ensure that the control instructions are correct and stable. At the same time, in order to ensure the consistency, real-time and high control stability of the system, it has PID adjustment control function, which can measure and compare the system, with short construction period and low cost.
[0034] The soft water tank 1 is filled with ion exchange resin, which is responsible for ion exchange in the soft water tank 1 so that the water production capacity reaches 50m3 / h.
[0035] The workflow of the utility model is:
[0036] The process flow of the fully automatic softening water treatment device: backwash, salt absorption, slow wash, normal wash, standby, and water production.
[0037] Backwash: The third electric valve 300 and the second electric valve 200 are opened, and the other electric valves are closed. Raw water enters from the pipeline of the soft water tank 1 and is discharged to the drain pipe 2 through the upper pipeline 11. When the accumulated backwash time of the control unit reaches the preset value, it automatically jumps to the salt absorption process.
[0038] Salt absorption: The sixth electric valve 600 and the second electric valve 200 are opened, and the other electric valves are closed. Salt water enters from the lower pipe 12 of the soft water tank 1 and is discharged to the drain pipe 2 through the upper pipe 11. The control unit accumulates salt absorption time to a preset value and automatically jumps to the slow washing process.
[0039] Slow wash: The sixth electric valve 600 and the second electric valve 200 are opened, and the other electric valves are closed. When the accumulated slow wash time of the control unit reaches the preset value, it automatically jumps to the normal wash process.
[0040] Normal wash: the first electric valve 100 and the fourth electric valve 400 are opened, and the other electric valves are closed. When the accumulated normal wash time of the control unit reaches the preset value, it automatically jumps to the standby process.
[0041] Standby: All electric valves are closed, the control unit displays the regeneration completion mark, and waits for the water production command.
[0042] Water production: the first electric valve 100 and the fifth electric valve 500 are opened, and the other electric valves are closed. When the accumulated water production time of the control unit reaches the preset value (or the hardness of the produced water reaches the preset value), it automatically jumps to the backwash process and then repeats the cycle; the hardness detector 6 detects the quality of the produced water. When the hardness of the softened water exceeds the target value, the fifth electric valve 500 is closed and the fourth electric valve is opened. The unqualified softened water is discharged from the drain pipe 2, and the cleaning process jumps to backwash.
[0043] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A fully automatic softening water treatment device, comprising a softening water tank (1), characterized in that: The soft water tank (1) is provided with an upper pipe (11) at one end and a lower pipe (12) at the other end; the upper pipe (11) and the lower pipe (12) are both connected to a drainage pipe (2); the upper pipe (11) and the lower pipe (12) are both connected to a raw water inlet pipe (3); the lower pipe (12) is also connected to a soft water outlet pipe (4); the lower pipe (12) is also connected to a salt water inlet pipe (5); and a hardness detector (6) is provided on the soft water outlet pipe (4).
2. A fully automatic softening water treatment device according to claim 1, characterized in that: A first electric valve (100) is provided at the connection between the upper pipeline (11) and the raw water inlet pipe (3), a second electric valve (200) is provided at the connection between the upper pipeline (11) and the drain pipe (2), a third electric valve (300) is provided at the connection between the lower pipeline (12) and the raw water inlet pipe (3), a fourth electric valve (400) is provided at the connection between the lower pipeline (12) and the drain pipe (2), a fifth electric valve (500) is provided at the connection between the lower pipeline (12) and the soft water outlet pipe (4), and a sixth electric valve (600) is provided at the connection between the lower pipeline (12) and the salt water inlet pipe (5).
3. A fully automatic softening water treatment device according to claim 2, characterized in that: It also includes a control unit, which is electrically connected to the hardness tester (6), the first electric valve (100), the second electric valve (200), the third electric valve (300), the fourth electric valve (400), the fifth electric valve (500) and the sixth electric valve (600).
4. The fully automatic softening water treatment device according to claim 1, characterized in that: The soft water tank (1) is filled with ion exchange resin.
5. The fully automatic softening water treatment device according to claim 1, characterized in that: The soft water tank (1) is made of 304 stainless steel.
6. A fully automatic softening water treatment device according to claim 1, characterized in that: The raw water inlet pipe (3), the drainage pipe (2), the soft water outlet pipe (4) and the salt water inlet pipe (5) are all U-PVC pipes.