Anti-static air yarn covering machine

By designing an electrostatic prevention mechanism in the air coater and using the coating roller to uniformly apply the antistatic agent on the main roller and yarn, the problem of static electricity generated during operation of the existing air coater is solved. Electrostatic protection is achieved without increasing energy consumption.

CN222455387UActive Publication Date: 2025-02-11JIAXING HAICHEN TEXTILE CO LTD
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Patent Information

Application Number
CN202421233952.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-01
Publication Date
2025-02-11
Estimated Expiration
2034-06-01

AI Technical Summary

Technical Problem

During operation of existing air-coated wire machines, due to the contact between the roller and the yarn, the existing humidification method requires additional power and increase energy consumption.

Method used

An anti-static air coater is designed, using an electrostatic prevention mechanism, including a bracket, a liquid collecting cylinder, a liquid conduit and a conical reservoir. The anti-static agent is uniformly applied to the main roller and yarn by the coating roller. Online, realize electrostatic protection.

Benefits of technology

Effectively prevent static electricity generation, avoid additional energy consumption, and achieve the effect of static electricity prevention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222455387U_ABST
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Abstract

The utility model provides an anti-static air covering yarn machine, which comprises a roller frame, a motor, a main guide roller and an auxiliary guide roller, the main guide roller and the auxiliary guide roller are respectively and rotatably arranged on two sides of the front of the roller frame, the motor is fixedly arranged behind the roller frame, and the output end of the motor rotatably penetrates through the roller frame and is fixedly connected with one end of the main guide roller; an electrostatic prevention mechanism is fixedly mounted on the roller frame, is positioned between the main guide roller and the auxiliary guide roller, and is in rolling contact with the main guide roller; due to the integral arrangement, the coating roller can be driven to rotate through the rotation of the main guide roller, and the antistatic agent in the liquid guide pipe can be taken out through the rotation of the coating roller, so that the main guide roller and yarns in contact with the main guide roller are uniformly coated with the antistatic agent; in this way, the anti-static effect can be achieved, and energy consumption cannot be additionally increased.
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Description

Technical Field

[0001] The utility model belongs to the field of air coated yarn machines, in particular to an anti-static air coated yarn machine. Background Art

[0002] Air covered yarn machine is a kind of equipment specially used for producing air covered yarn. This machine uses compressed air to simultaneously draw the spandex yarn and the outer fiber filament, and then passes through a nozzle of a specific type, and the highly compressed air is regularly sprayed to form a yarn with rhythmic network points. This kind of yarn has a soft and smooth feel, so it is widely used in the weaving industry.

[0003] In the existing air-covered silk machine, static electricity is generated due to the contact between the roller and the yarn during operation. In order to prevent static electricity, a corresponding spray mechanism is usually set at the required position. The yarn is humidified by the spray mechanism to achieve the effect of preventing static electricity. However, the spray mechanism requires additional power to drive, which increases energy consumption.

[0004] Therefore, it is very necessary to invent a kind of antistatic air coated silk machine. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a technical solution adopted by an anti-static air-coated yarn machine: an anti-static air-coated yarn machine, comprising a roller frame, a motor, a main guide roller and an auxiliary guide roller, wherein: the main guide roller and the auxiliary guide roller are rotatably installed on both sides of the front of the roller frame, and the motor is fixedly installed on the back of the roller frame, and the output end of the motor rotates through the roller frame and is fixedly connected to one end of the main guide roller; an electrostatic prevention mechanism is fixedly installed on the roller frame, and the electrostatic prevention mechanism is located between the main guide roller and the auxiliary guide roller, and the electrostatic prevention mechanism is in rolling contact with the main guide roller;

[0006] Preferably, the static electricity prevention mechanism includes a bracket, a liquid collecting cylinder and a conical liquid storage tank, and one end of the bracket is fixedly connected to the roller frame, and the other end of the bracket is fixedly connected to one end of the liquid collecting cylinder; a liquid guide tube is fixedly installed above the outside of the liquid collecting cylinder, and the liquid guide tube is connected to the liquid collecting cylinder, and one end of the liquid guide tube is fixedly connected to the liquid outlet of the conical liquid storage tank; the conical liquid storage tank is connected to the liquid guide tube; a slot is provided on one side of the liquid collecting cylinder, and the slot is connected to the inside of the liquid collecting cylinder, and a coating roller is rotatably installed in the liquid collecting cylinder; a part of the coating roller leaks out of the slot, and the coating roller is sealed at the connection between the liquid collecting cylinder and the liquid guide tube; the coating roller is in rolling contact with the main roller.

[0007] Preferably, the bracket includes a hollow threaded shaft and a support plate, and one end of the hollow threaded shaft is fixedly connected to the roller frame, and the other end of the hollow threaded shaft is rotatably connected to one end of the support plate; the other end of the support plate is fixedly connected to one end of the liquid collecting cylinder.

[0008] Preferably, one end of the support plate connected to the hollow threaded shaft is fixedly mounted with a bolt via a thread, and the bolt is fixedly connected to one end of the hollow threaded shaft via a thread.

[0009] Preferably, a liquid adding pipe is fixedly mounted on the top end of the conical liquid storage tank, and the liquid adding pipe is connected to the conical liquid storage tank.

[0010] Compared with the prior art, the advantages of the utility model are:

[0011] The overall arrangement of the utility model can drive the coating roller to rotate by the rotation of the main roller. As the coating roller rotates, the antistatic agent in the liquid guide tube is brought out, so that in the process of contact with the main roller, the antistatic agent is evenly coated on the main roller and the yarn in contact with the main roller. In this way, not only the anti-static effect can be achieved, but also no additional energy consumption will be increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is a structural schematic diagram of the static electricity prevention mechanism of the utility model.

[0014] In the figure:

[0015] Roller frame 1, motor 2, main guide roller 3, auxiliary guide roller 4, hollow threaded shaft 5, support plate 6, bolt 7, liquid collecting cylinder 8, liquid guiding tube 9, conical liquid storage tank 10, notch 11, coating roller 12, liquid adding tube 13. DETAILED DESCRIPTION

[0016] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0017] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0018] The utility model is further described below in conjunction with the accompanying drawings:

[0019] Example

[0020] Reference Figure 1-2 , an anti-static air-coated yarn machine, comprising a roller frame 1, a motor 2, a main guide roller 3 and an auxiliary guide roller 4, wherein: the main guide roller 3 and the auxiliary guide roller 4 are rotatably installed on both sides of the front of the roller frame 1, and the roller frame 1 is arranged so that when in use, the roller frame 1 is fixed to the required position of the air-coated yarn machine frame, and the motor 2 is fixedly installed at the back of the roller frame 1, and the output end of the motor 2 rotates through the roller frame 1 and is fixedly connected to one end of the main guide roller 3; an electrostatic prevention mechanism is fixedly installed on the roller frame 1, and the electrostatic prevention mechanism is between the main guide roller 3 and the auxiliary guide roller 4, and the electrostatic prevention mechanism is in rolling contact with the main guide roller 3;

[0021] The static electricity prevention mechanism includes a bracket, a liquid collecting cylinder 8 and a conical liquid storage tank 10, and one end of the bracket is fixedly connected to the roller frame 1, and the bracket is set to ensure the stability between the static electricity prevention mechanism and the roller frame 1, and the other end of the bracket is fixedly connected to one end of the liquid collecting cylinder 8, and the setting of the liquid collecting cylinder 8 can ensure the stability of the coating roller 12 and the smoothness of the rotation process; a liquid guide tube 9 is fixedly installed on the upper part of the outside of the liquid collecting cylinder 8, and the opening of the liquid guide tube 9 is the same as the length of the coating roller 12, and the setting of the liquid guide tube 9 can transport the antistatic agent in the conical liquid storage tank 10 to the liquid collecting cylinder 8, and the liquid guide tube 9 is connected to the liquid collecting cylinder 8, and one end of the liquid guide tube 9 is fixedly connected to the liquid outlet of the conical liquid storage tank 10, and the conical liquid storage tank 10 stores the antistatic agent inside; The liquid tank 10 is connected to the liquid guide tube 9; a notch 11 is provided on one side of the liquid collecting cylinder 8, and the notch 11 is arranged so that the coating roller 12 and the main roller 3 can be in rolling contact, and the notch 11 is connected to the inside of the liquid collecting cylinder 8. A coating roller 12 is rotatably installed in the liquid collecting cylinder 8, and the notch 11 can be blocked when the coating roller 12 is stationary to prevent leakage of the antistatic agent; at the same time, when the coating roller 12 is rotating, the antistatic agent entering the liquid collecting cylinder 8 can be brought out, and in the process of contacting with the main roller 3, it is evenly coated on the main roller 3 and the yarn in contact with the main roller, so as to achieve an antistatic effect; a part of the coating roller 12 leaks out of the notch 11, and the coating roller 12 is blocked at the connection between the liquid collecting cylinder 8 and the liquid guide tube 9; the coating roller 12 and the main roller 3 are in rolling contact.

[0022] The bracket includes a hollow threaded shaft 5 and a support plate 6, and one end of the hollow threaded shaft 5 is fixedly connected to the roller frame 1, and the other end of the hollow threaded shaft 5 is rotatably connected to one end of the support plate 6. Through the setting between the hollow threaded shaft 5 and the support plate 6, the distance between the coating roller 12 and the main roller 3 can be adjusted; the other end of the support plate 6 is fixedly connected to one end of the liquid collecting cylinder 8.

[0023] One end of the support plate 6 connected to the hollow threaded shaft 5 is fixedly installed with a bolt 7 through a thread, and the bolt 7 is fixedly connected to one end of the hollow threaded shaft 5 through a thread; the bolt 7 is set to control the tightness between the hollow threaded shaft 5 and the support plate 6; for example, when it is necessary to adjust the distance between the coating roller 12 and the main roller 3, it is only necessary to loosen the bolt 7 to allow the hollow threaded shaft 5 and the support plate 6 to rotate, so as to adjust the distance between the coating roller 12 and the main roller 3; when the distance between the coating roller 12 and the main roller 3 is adjusted, tighten the bolt 7 to lock the hollow threaded shaft 5 and the support plate 6 to prevent the coating roller 12 and the main roller 3 from detaching during operation.

[0024] A liquid adding pipe 13 is fixedly installed at the top of the conical liquid storage tank 10 , and the liquid adding pipe 13 is communicated with the conical liquid storage tank 10 . The antistatic agent can be added into the conical liquid storage tank 10 through the setting of the liquid adding pipe 13 .

[0025] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. An anti-static air coated yarn machine, characterized in that: The invention comprises a roller frame (1), a motor (2), a main guide roller (3) and an auxiliary guide roller (4), wherein: the main guide roller (3) and the auxiliary guide roller (4) are rotatably mounted on both sides of the front of the roller frame (1), and the motor (2) is fixedly mounted on the back of the roller frame (1), and the output end of the motor (2) rotates through the roller frame (1) and is fixedly connected to one end of the main guide roller (3); an electrostatic prevention mechanism is fixedly mounted on the roller frame (1), and the electrostatic prevention mechanism is located between the main guide roller (3) and the auxiliary guide roller (4), and the electrostatic prevention mechanism is in rolling contact with the main guide roller (3); The static electricity prevention mechanism comprises a bracket, a liquid collecting cylinder (8) and a conical liquid storage tank (10), wherein one end of the bracket is fixedly connected to the roller frame (1), and the other end of the bracket is fixedly connected to one end of the liquid collecting cylinder (8); a liquid guide tube (9) is fixedly installed above the outside of the liquid collecting cylinder (8), and the liquid guide tube (9) is connected to the liquid collecting cylinder (8), and one end of the liquid guide tube (9) is fixedly connected to the liquid outlet of the conical liquid storage tank (10); the conical liquid storage tank ( 10) is connected to the liquid guide tube (9); a notch (11) is provided on one side of the liquid collecting cylinder (8), and the notch (11) is connected to the inside of the liquid collecting cylinder (8), and a coating roller (12) is rotatably installed in the liquid collecting cylinder (8); a part of the coating roller (12) leaks out of the notch (11), and the coating roller (12) is blocked at the connection between the liquid collecting cylinder (8) and the liquid guide tube (9); the coating roller (12) is in rolling contact with the main guide roller (3).

2. The antistatic air coated yarn machine according to claim 1, characterized in that: The bracket comprises a hollow threaded shaft (5) and a support plate (6), and one end of the hollow threaded shaft (5) is fixedly connected to the roller frame (1), and the other end of the hollow threaded shaft (5) is rotatably connected to one end of the support plate (6); the other end of the support plate (6) is fixedly connected to one end of the liquid collecting cylinder (8).

3. The antistatic air coated yarn machine according to claim 2, characterized in that: One end of the support plate (6) connected to the hollow threaded shaft (5) is fixedly mounted with a bolt (7) via a thread, and the bolt (7) is fixedly connected to one end of the hollow threaded shaft (5) via a thread.

4. The antistatic air coated yarn machine according to claim 1, characterized in that: A liquid adding pipe (13) is fixedly mounted on the top end of the conical liquid storage tank (10), and the liquid adding pipe (13) is in communication with the conical liquid storage tank (10).