Detection structure capable of pre-judging needle eye light leakage in ink area

By designing a detection structure that can predict light leakage in the needle eye in the ink area, the exposure machine energy is detected in real time, and the problem of "sand eye" defects in the cover ink screen printing process is solved, and the effect of timely adjusting the exposure machine energy and reducing the risk of defects is achieved.

CN222460845UActive Publication Date: 2025-02-11TRULY OPTO ELECTRONICS
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Patent Information

Application Number
CN202421256252.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the ink screen printing process of cover plates, round holes in pinholes around the ink area and fine holes in non-printing areas are easily found, resulting in "sand holes" defects. It is difficult for the prior art to detect the exposure machine energy in real time, which makes it difficult to solve the problem in a timely manner.

Method used

A detection structure that can predict light leakage in the needle eye in the ink area is designed, including a workbench, a rack, a working table, an exposure machine and a detection structure. The detection structure can detect the light wave energy of the exposure machine in real time through the design of the fixed rod and the detection part, providing timely adjustments when the exposure machine is insufficient, and reducing the occurrence of "sand hole" defects.

Benefits of technology

By real-time detection of the exposure machine energy, the operator can adjust the exposure machine energy in time, reduce the risk of defects such as "sand holes" in the cover screen printing ink, and improve production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection structure capable of pre-judging light leakage of a needle eye in an ink area, which comprises a working table and a rack arranged on the working table, the working table is provided with an operation table for placing a cover plate of ink to be cured, and an exposure machine for curing the cover plate is fixed on the rack. The exposure machine is arranged on the machine frame, the irradiation direction of the exposure machine faces the surface of the operation table, a detection structure used for detecting the capacity of the exposure machine is fixed on the machine frame, and the detection structure comprises a detection piece used for obtaining light wave energy of the exposure machine. The detection structure has the effects that the capability of the exposure machine can be detected in real time, so that the energy of the exposure machine can be known and adjusted in time, and the defects of sand holes and the like of silk-screen printing ink of the cover plate are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cover plate production, in particular to a detection structure capable of predicting light leakage from a pinhole in an ink zone. Background Art

[0002] The cover plate needs screen printing ink during the production process. The screen printing sequence of traditional screen printing ink for cover plates is: cleaning before screen printing - screen printing SY1 (surface drying) - screen printing reverse cover (curing) - screen printing logo / printing oil (surface drying) - screen printing cover (full line curing), etc. In the process of screen printing ink, it is easy to have many small round holes like pinholes around the ink area of ​​the product, and many tiny holes in the non-printing area (pinholes are the "honeycomb eyes" of the ink). Once the above "sand eyes" appear, it is difficult to remedy. The only way is to remove the ink from the product, polish it, re-repair it, and then screen print the ink.

[0003] In the prior art, the main factors affecting the occurrence of "sand holes" in the screen during the screen printing of cover ink are the aging and attenuation of the exposure lamp energy. Insufficient exposure affects the curing of the photosensitive paste, which is washed away during development and causes sand holes. In the screen printing process, one of the steps is the surface drying / curing process of the ink. The energy of the exposure lamp + curing time is required to thermally cure and stabilize the ink state. When sand holes are found during the production process, the energy of the exposure machine needs to be tested manually in a timely manner. Manual testing of the energy of the exposure machine is troublesome and cannot be performed in real time to find problems in a timely manner. Utility Model Content

[0004] The utility model aims to overcome the shortcomings of the prior art and provide a detection structure capable of predicting light leakage from a pinhole in an ink area.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A detection structure capable of predicting light leakage from a pinhole in an ink area comprises: a workbench and a frame arranged on the workbench, wherein the workbench is provided with an operating table for placing a cover plate for ink to be cured, an exposure machine for curing the cover plate is fixed on the frame, the irradiation direction of the exposure machine is toward the surface of the operating table, a detection structure for detecting the capability of the exposure machine is fixed on the frame, the detection structure comprises a detection component, and the detection component is used to obtain light wave energy of the exposure machine.

[0007] In one embodiment, the frame includes two vertical poles and a cross bar arranged between the two vertical poles, the cross bar is located on the top of the two vertical poles, the operating table is located directly below the cross bar, and the exposure machine is fixed on the cross bar.

[0008] In one embodiment, the detection structure is fixed on one of the vertical poles, and the detection structure also includes a fixing rod, one end of which is fixed on the vertical pole, and the other end of which extends to the middle position of the operating table, and the detection member is fixed on one end of the fixing rod located above the operating table.

[0009] In one embodiment, the detection component is a light product tester.

[0010] In one embodiment, the detection structure is liftably disposed on the vertical pole, and a lifting component for lifting the detection structure is disposed on the vertical pole.

[0011] In one embodiment, the lifting assembly includes a slide groove opened on one side of the vertical pole and a slider slidably arranged in the slide groove, the slide groove is opened on the side of the vertical pole facing the fixed rod along the height direction of the vertical pole, the end of the fixed rod away from the detection member is fixedly connected to the slider, the slider can drive the fixed rod to slide up and down along the length direction of the slide groove, and a driving assembly for driving the slider to drive the detection structure to lift and lower is arranged between the vertical pole and the slider.

[0012] In one embodiment, the driving assembly includes a screw rod passing through the side of the slider and a driving motor connected to one end of the screw rod, the two ends of the screw rod are rotatably arranged on two opposite sides of the slide groove, one end of the screw rod passes through the side of the slider and is threadedly connected to the slider, and the other end of the screw rod passes through the vertical rod and is connected to the driving motor.

[0013] In one embodiment, the fixing rod is rotatably arranged on the slider, and two rotating seats are arranged on the side of the slider facing the fixing rod, and the two rotating seats are arranged along the lateral direction of the slider, and a rotating rod is rotatably arranged between the two rotating seats, and the fixing rod is located between the two rotating seats, and the rotating rod passes through the side of the fixing rod, and one end of the rotating rod passes through the rotating seat and is connected to a locking assembly for locking the position of the fixing rod.

[0014] In one embodiment, the locking assembly includes a thread arranged on the outer side of the rotating rod and a locking nut sleeved on one end of the rotating rod passing through the rotating seat, and the locking nut is threadedly connected to the rotating rod.

[0015] In one embodiment, a slot is provided on the side of the vertical pole relative to the locking nut, the slot is connected to the slide slot, and the slot is used to facilitate loosening or tightening of the locking nut.

[0016] Compared with the prior art, the utility model has at least the following advantages:

[0017] 1. The utility model is a detection structure capable of predicting pinhole light leakage in the ink area. By setting the detection structure, the energy of the exposure machine can be detected in real time, so that the operator can know the energy of the exposure machine in time, and then quickly make corresponding changes, so as to adjust in time when the energy of the exposure machine is insufficient, and reduce defects such as "sand holes" in the screen printing ink of the cover plate;

[0018] 2. The utility model provides a detection structure capable of predicting light leakage from a pinhole in an ink area by rotating a fixed rod on a slider, so that when the detection structure is not needed, the fixed rod drives the detection component to rotate into a slide groove embedded in the vertical rod; when the detection structure is needed, the fixed rod can be rotated to be parallel to the horizontal rod, so that the detection component can conveniently detect the energy of the exposure machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below.

[0020] Figure 1 A schematic diagram of a detection structure for predicting light leakage from a pinhole in an ink area provided by the utility model;

[0021] Figure 2 A schematic diagram of the structure of a detection structure capable of predicting light leakage from a pinhole in an ink area provided by the utility model from another perspective;

[0022] Figure 3 for Figure 2 A magnified schematic diagram of part A;

[0023] Figure 4 A schematic diagram of the structure in which a detection structure capable of predicting light leakage from a pinhole in an ink area provided by the utility model is embedded in a slide groove.

[0024] Description of the drawings: 10, workbench; 20, frame; 21, vertical pole; 211, slide groove; 212, slot; 22, cross bar; 30, operating table; 40, exposure machine; 50, fixed rod; 51, detection part; 60, slider; 70, screw rod; 80, driving motor; 90, rotating seat; 100, rotating rod; 101, thread; 110, locking nut. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings.

[0026] A detection structure that can predict the light leakage of the pinhole in the ink area, referring to Figure 1 and Figure 2, including a workbench 10 and a frame 20 arranged on the workbench 10, the frame 20 is erected on the workbench 10, the frame 20 includes two vertical poles 21 and a cross bar 22 arranged between the two vertical poles 21, the two vertical poles 21 are arranged along the length direction of the frame 20, the two vertical poles 21 are separated by a certain distance, the cross bar 22 is located at the top of the two vertical poles 21, and the two vertical poles 21 support the cross bar 22 to the top of the workbench 10.

[0027] Reference Figure 1 and Figure 2 The workbench 10 is provided with an operating table 30 for placing the cover plate of the ink to be cured, and the operating table 30 is located directly below the crossbar 22 and between the two vertical bars 21. An exposure machine 40 for curing the cover plate is fixed at the bottom of the crossbar 22, and the irradiation direction of the exposure machine 40 is toward the surface of the operating table 30.

[0028] Reference Figure 1 and Figure 2 , a detection structure for detecting the energy of the exposure machine 40 is fixed on one of the vertical poles 21, and the detection structure includes a fixed rod 50 and a detection member 51 fixed to one end of the fixed rod 50, and the fixed rod 50 is arranged horizontally, and the fixed rod 50 is arranged parallel to the cross bar 22. The fixed rod 50 is located above the operating table 30, one end of the fixed rod 50 is fixed on the vertical pole 21, and the other end of the fixed rod 50 extends to the middle position of the operating table 30, and the detection member 51 is located at one end of the fixed rod 50 above the operating table 30. The detection member 51 is a light product tester, which can capture the light wave energy of the exposure machine 40 to obtain the energy status of the exposure machine 40.

[0029] Reference Figure 2 The detection structure is escalably arranged on the vertical pole 21, and a lifting assembly for the detection structure is arranged on the vertical pole 21. The lifting assembly includes a slide groove 211 opened on one side of the vertical pole 21 and a slider 60 slidably arranged in the slide groove 211. The slide groove 211 is opened on the side of the vertical pole 21 facing the fixed pole 50, and the slide groove 211 is opened along the height direction of the vertical pole 21. The slider 60 is slidably arranged in the slide groove 211. The slider 60 can slide up and down along the length direction of the slide groove 211, and the end of the fixed pole 50 away from the detection member 51 is fixedly connected to the slider 60.

[0030] Reference Figure 2A driving assembly for driving the slider 60 to lift the detection structure is provided between the vertical rod 21 and the slider 60. The driving assembly includes a screw rod 70 passing through the side of the slider 60 and a driving motor 80 connected to one end of the screw rod 70. The two ends of the screw rod 70 are rotatably arranged on two opposite sides of the slide slot 211. One end of the screw rod 70 passes through the side of the slider 60 and is threadedly connected to the slider 60. The other end of the screw rod 70 passes through the vertical rod 21 and is connected to the driving motor 80. The driving motor 80 is fixed to the upper surface of the cross bar 22. The driving shaft of the driving motor 80 is downwardly connected to the screw rod 70. The driving motor 80 can control the screw rod 70 to rotate, so as to drive the slider 60 to slide up and down along the length direction of the slide slot 211, so that the detection structure can be lifted and lowered to adjust the position.

[0031] Further, refer to Figure 2 and Figure 3 In order to facilitate the storage of the detection structure when not in use, the fixed rod 50 is rotatably set on the slider 60. When the detection structure is not needed, the fixed rod 50 drives the detection member 51 to rotate to be embedded in the slide groove 211 of the vertical rod 21. When the detection structure needs to be used, the fixed rod 50 can be rotated to be parallel to the cross bar 22, so that the detection member 51 can conveniently detect the energy of the exposure machine 40.

[0032] Further, refer to Figure 2-4 Two rotating seats 90 are arranged on the side of the slider 60 facing the fixed rod 50. The two rotating seats 90 are arranged in the lateral direction of the slider 60. The two rotating seats 90 are arranged at a certain distance. A rotating rod 100 is passed through the two rotating seats 90. The two ends of the rotating rod 100 are respectively rotatably arranged on the sides of the two rotating seats 90 facing each other. The fixed rod 50 is located between the two rotating seats 90. The rotating rod 100 passes through the side of the fixed rod 50 so that the fixed rod 50 is rotatably arranged between the two rotating seats 90, so that the fixed rod 50 can drive the detection member 51 to rotate.

[0033] Reference Figure 2-4 One end of the rotating rod 100 passes through the outside of the rotating seat 90 and is connected to a locking assembly for locking the position of the fixed rod 50. The locking assembly includes a thread 101 arranged on the outside of the rotating rod 100 and a locking nut 110 sleeved on one end of the rotating rod 100 passing through the outside of the rotating seat 90. The locking nut 110 is threadedly connected with the thread 101 on the rotating rod 100. When the locking nut 110 is loosened, the fixed rod 50 can rotate with the detection part 51. When it is rotated to the position to be fixed, the position of the fixed rod 50 and the detection part 51 is fixed by tightening the locking nut 110.

[0034] Further, refer to Figure 2-4A slot 212 is provided on the side of the vertical rod 21 at a position relative to the locking nut 110 . The slot 212 is connected to the slide slot 211 . The slot 212 is used to facilitate loosening or tightening the locking nut 110 .

[0035] Reference Figure 2 By setting up a detection structure, the energy of the exposure machine 40 can be detected in real time, so that the operator can know the energy of the exposure machine 40 in time, and then make corresponding changes quickly, so as to make timely adjustments when the energy of the exposure machine 40 is insufficient, thereby reducing defects such as "sand holes" in the cover screen printing ink.

[0036] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A detection structure capable of predicting light leakage from a pinhole in an ink area, characterized in that: include: A workbench (10) and a frame (20) arranged on the workbench (10), wherein the workbench (10) is provided with an operating table (30) for placing a cover plate of ink to be cured, an exposure machine (40) for curing the cover plate is fixed on the frame (20), the irradiation direction of the exposure machine (40) is toward the surface of the operating table (30), and a detection structure for detecting the ability of the exposure machine (40) is fixed on the frame (20), wherein the detection structure comprises a detection component (51), and the detection component (51) is used to obtain the light wave energy of the exposure machine (40).

2. A detection structure capable of predicting pinhole light leakage in ink area according to claim 1, characterized in that: The frame (20) comprises two vertical poles (21) and a cross bar (22) arranged between the two vertical poles (21); the cross bar (22) is located on the top of the two vertical poles (21); the operating table (30) is located directly below the cross bar (22); and the exposure machine (40) is fixed on the cross bar (22).

3. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 2, characterized in that: The detection structure is fixed on one of the vertical poles (21), and the detection structure also includes a fixing rod (50), one end of the fixing rod (50) is fixed on the vertical pole (21), the other end of the fixing rod (50) extends to the middle position of the operating table (30), and the detection member (51) is fixed to one end of the fixing rod (50) located above the operating table (30).

4. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 3, characterized in that: The detection component (51) is a light product tester.

5. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 4, characterized in that: The detection structure is arranged on the vertical pole (21) in a liftable manner, and the vertical pole (21) is provided with a lifting component for lifting the detection structure.

6. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 5, characterized in that: The lifting component comprises a slide groove (211) provided on one side of the vertical pole (21) and a slider (60) slidably arranged in the slide groove (211); the slide groove (211) is provided on a side of the vertical pole (21) facing the fixed pole (50) along the height direction of the vertical pole (21); an end of the fixed pole (50) away from the detection member (51) is fixedly connected to the slider (60); the slider (60) can drive the fixed pole (50) to slide up and down along the length direction of the slide groove (211); and a driving component for driving the slider (60) to drive the detection structure to be lifted and lowered is provided between the vertical pole (21) and the slider (60).

7. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 6, characterized in that: The driving assembly comprises a screw rod (70) passing through the side of the slider (60) and a driving motor (80) connected to one end of the screw rod (70), the two ends of the screw rod (70) are respectively rotatably arranged on two opposite side surfaces of the slide groove (211), one end of the screw rod (70) passes through the side of the slider (60) and is threadedly connected to the slider (60), and the other end of the screw rod (70) passes through the vertical rod (21) and is connected to the driving motor (80).

8. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 7, characterized in that: The fixed rod (50) is rotatably arranged on the slider (60); two rotating seats (90) are arranged on one side of the slider (60) facing the fixed rod (50); the two rotating seats (90) are arranged along the transverse direction of the slider (60); a rotating rod (100) is rotatably arranged between the two rotating seats (90); the fixed rod (50) is located between the two rotating seats (90); the rotating rod (100) passes through the side of the fixed rod (50); one end of the rotating rod (100) passes through the rotating seat (90) and is connected to a locking assembly for locking the position of the fixed rod (50).

9. A detection structure capable of predicting pinhole light leakage in ink area according to claim 8, characterized in that: The locking assembly comprises a thread (101) arranged on the outside of the rotating rod (100) and a locking nut (110) sleeved on one end of the rotating rod (100) passing through the outside of the rotating seat (90), and the locking nut (110) is threadedly connected to the rotating rod (100).

10. A detection structure capable of predicting light leakage from a pinhole in an ink area according to claim 9, characterized in that: A slot (212) is provided on the side of the vertical rod (21) at a position relative to the locking nut (110), the slot (212) is connected to the slide groove (211), and the slot (212) is used to facilitate loosening or tightening the locking nut (110).