Integrated flushing and overturning material channel

Abstract

The utility model relates to the technical field of workpiece production, in particular to an integrated flushing and overturning material channel which comprises a rinsing water tank, an air blowing device is installed in the rinsing water tank, a five-hole button box is installed on the surface of the rinsing water tank, an air blowing valve is installed on the surface of the rinsing water tank, and the five-hole button box is connected with the air blowing valve. The surface of the rinsing water tank is provided with an anti-reflection sensor, a fine positioning tool, a first material existence sensor, a first push cylinder, a water guide plate, a second push cylinder, a second material existence sensor, a second material existence sensor, a third push cylinder, a fourth push cylinder, a fourth push cylinder, a fourth push cylinder, a fourth push cylinder, a fifth push cylinder, a fifth push cylinder, a fifth push cylinder, a fifth push cylinder, a fifth push cylinder, a fifth push cylinder and a sixth push cylinder. And a low liquid level sensor is mounted on the surface of the rinsing water tank. According to the scheme, workpieces can be overturned and washed, all-directional washing of the workpieces is guaranteed, cleaning dead corners of the workpieces are reduced, follow-up machining of the workpieces is facilitated, the yield of the workpieces is increased, production benefits of equipment are improved, and popularization and use of the equipment are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of workpiece production, in particular to an integrated flushing and turning material channel. Background Art

[0002] With the development of society, workpieces need to be flushed during the production process to clean the debris attached to the surface of the workpiece. Flushing equipment is often used in this process.

[0003] The inventors have found in their daily work that most flushing equipment only performs one-way flushing when flushing workpieces, which is prone to cleaning dead corners and may cause some debris to adhere to the surface of the workpiece, affecting the subsequent processing of the workpiece, reducing the yield rate of the workpiece, and reducing the production efficiency of the equipment. Improved operations are needed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art that most flushing equipment only performs one-way flushing when flushing the workpiece, which is prone to cleaning dead corners and easily causes some debris to adhere to the surface of the workpiece, affecting the subsequent processing of the workpiece, reducing the yield rate of the workpiece and reducing the production efficiency of the equipment, and to propose an integrated flushing and turning material channel.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an integrated flushing and turning material channel, including a rinse water tank, an air blowing device is installed inside the rinse water tank, a five-hole button box is installed on the surface of the rinse water tank, an air blowing valve is installed on the surface of the rinse water tank, an anti-reverse sensor is installed on the surface of the rinse water tank, a precision positioning tool is installed on the surface of the rinse water tank, a first material presence sensor is installed on the surface of the rinse water tank, a first push cylinder is installed on the surface of the rinse water tank, a water guide plate is installed on the surface of the rinse water tank, and a manipulator grabs the material from the tray and places it in the precision positioning On the table, the push cylinder pushes the workpiece, the proximity sensor has a signal, the workpiece is placed straight, the manipulator grabs the workpiece to the machine tool, the proximity sensor has no signal, the manipulator rotates 180 degrees, grabs the workpiece to the machine tool, the manipulator grabs the workpiece after the first sequence is processed to rinse, and then to the flipping station after rinsing. After the flipping is completed, the lower grabber grabs it to the second sequence, and after the second sequence is processed, it is rinsed, and then to the marking machine. This solution can perform flipping and flushing operations on the workpiece to ensure all-round flushing of the workpiece, reduce the cleaning dead corners of the workpiece, facilitate subsequent processing of the workpiece, improve the yield rate of the workpiece, improve the production efficiency of the equipment, and facilitate the popularization of the equipment.

[0006] Preferably, a low liquid level sensor is installed on the surface of the rinse water tank, and a high liquid level sensor is installed on the surface of the rinse water tank, so as to facilitate rapid detection of the liquid level.

[0007] Preferably, a second material presence sensor is installed on the surface of the rinse water tank, and a second push cylinder is installed on the surface of the rinse water tank.

[0008] Preferably, a support plate bracket is installed on the lower surface of the rinse water tank, and a water receiving tray is installed inside the rinse water tank.

[0009] Preferably, a ball bearing is installed inside the rinse water tank, a guide plate is installed inside the rinse water tank, and a pull cylinder is installed inside the rinse water tank.

[0010] Preferably, a pallet in-place sensor is installed inside the rinse water tank, and a third push cylinder is installed inside the rinse water tank. The AGV places the pallet on the bracket, and the push cylinders on both sides push the pallet, and the cylinder holds the pallet. The sensor detects that the pallet is in place, and the robot reads the pallet code and grabs the material. This solution can perform a flip and rinse operation on the workpiece, ensuring all-round flushing of the workpiece, reducing cleaning dead corners of the workpiece, and facilitating subsequent processing of the workpiece.

[0011] Preferably, a fourth push cylinder is installed inside the rinse water tank, a small relay box is installed inside the rinse water tank, and a solenoid valve is installed on one side of the small relay box to facilitate the control of the equipment to perform production operations.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, the manipulator grabs the material from the pallet and places it on the precision positioning table, the push cylinder pushes the workpiece, the proximity sensor has a signal, the workpiece is placed straight, the manipulator grabs the workpiece to the machine tool, the proximity sensor has no signal, the manipulator rotates 180 degrees, grabs the workpiece to the machine tool, the manipulator grabs the first-order processed workpiece to rinse, and then to the flipping station after rinsing. After the flipping is completed, the lower upper grab is grabbed to the second sequence, and after the second sequence is processed, it is rinsed, and then to the marking machine. The AGV places the pallet on the bracket, the push cylinders on both sides push the pallet, the cylinder pulls the pallet, the sensor detects that the pallet is in place, and the manipulator grabs the material after reading the pallet code. This solution can perform flipping and flushing operations on the workpiece, ensuring that the workpiece is rinsed in all directions, reducing the cleaning dead corners of the workpiece, facilitating the subsequent processing of the workpiece, improving the yield rate of the workpiece, improving the production efficiency of the equipment, and facilitating the popularization and use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model provides a three-dimensional structural schematic diagram of an integrated flushing and turning material channel;

[0015] Figure 2 The utility model provides a partial structural schematic diagram of an integrated flushing and turning material channel.

[0016] Legend:

[0017] 1. Rinse water tank; 2. Air blowing device; 3. Water guide plate; 4. Low liquid level sensor; 5. High liquid level sensor; 6. Five-hole button box; 7. Air blowing valve; 8. Anti-reverse sensor; 9. Precision positioning tooling; 10. First material presence sensor; 11. First push cylinder; 12. Second material presence sensor; 13. Second push cylinder; 14. Pallet bracket; 15. Water tray; 16. Ball bearing; 17. Guide plate; 18. Pull cylinder; 19. Pallet in place sensor; 20. Third push cylinder; 21. Fourth push cylinder; 22. Solenoid valve; 23. Small relay box. DETAILED DESCRIPTION

[0018] See also Figure 1-2 The utility model provides a technical solution: an integrated flushing and turning material channel, including a rinse water tank 1, an air blowing device 2 is installed inside the rinse water tank 1, a five-hole button box 6 is installed on the surface of the rinse water tank 1, an air blowing valve 7 is installed on the surface of the rinse water tank 1, an anti-reverse sensor 8 is installed on the surface of the rinse water tank 1, a precision positioning tool 9 is installed on the surface of the rinse water tank 1, a first material presence sensor 10 is installed on the surface of the rinse water tank 1, a first push cylinder 11 is installed on the surface of the rinse water tank 1, a water guide plate 3 is installed on the surface of the rinse water tank 1, and a manipulator grabs the material from the tray and places it on the precision positioning table. The push cylinder pushes the workpiece, the proximity sensor has a signal, the workpiece is placed straight, the manipulator grabs the workpiece to the machine tool, the proximity sensor has no signal, the manipulator rotates 180 degrees, grabs the workpiece to the machine tool, the manipulator grabs the workpiece after the first sequence is processed to rinse, and then to the flipping station after rinsing. After the flipping is completed, the lower upper grab is grabbed to the second sequence, and after the second sequence is processed, it is rinsed, and then to the marking machine. This solution can perform flipping and flushing operations on the workpiece to ensure all-round flushing of the workpiece, reduce the cleaning dead corners of the workpiece, facilitate subsequent processing of the workpiece, improve the yield rate of the workpiece, improve the production efficiency of the equipment, and facilitate the popularization of the equipment.

[0019] In this embodiment: a low liquid level sensor 4 is installed on the surface of the rinse water tank 1, and a high liquid level sensor 5 is installed on the surface of the rinse water tank 1, so as to facilitate rapid detection of the liquid level.

[0020] Specifically, a second material presence sensor 12 is installed on the surface of the rinse water tank 1 , and a second push cylinder 13 is installed on the surface of the rinse water tank 1 .

[0021] Specifically, a support plate bracket 14 is installed on the lower surface of the rinse water tank 1 , and a water receiving tray 15 is installed inside the rinse water tank 1 .

[0022] Specifically, a ball bearing 16 is installed inside the rinse water tank 1 , a guide plate 17 is installed inside the rinse water tank 1 , and a pull cylinder 18 is installed inside the rinse water tank 1 .

[0023] In this embodiment: a pallet in-place sensor 19 is installed inside the rinse water tank 1, a third push cylinder 20 is installed inside the rinse water tank 1, the AGV places the pallet on the bracket, the push cylinders on both sides push the pallet, the cylinder pulls the pallet, the sensor detects that the pallet is in place, and the robot reads the pallet code and grabs the material. This solution can perform a flip and rinse operation on the workpiece, ensuring all-round flushing of the workpiece, reducing cleaning dead corners of the workpiece, and facilitating subsequent processing of the workpiece.

[0024] Specifically, a fourth push cylinder 21 is installed inside the rinse water tank 1, a small relay box 23 is installed inside the rinse water tank 1, and a solenoid valve 22 is installed on one side of the small relay box 23 to facilitate the control of the equipment for production operation.

[0025] Working principle: the robot grabs the material from the pallet and places it on the precision positioning table. The push cylinder pushes the workpiece. The proximity sensor has a signal, the workpiece is placed straight, the robot grabs the workpiece to the machine tool, the proximity sensor has no signal, the robot rotates 180 degrees, grabs the workpiece to the machine tool, the robot grabs the first-sequence processed workpiece to rinse, and then to the flipping station. After the flip is completed, the lower upper grab is grabbed to the second sequence. After the second sequence is processed, it is rinsed, and then to the marking machine. The AGV places the pallet on the bracket, and the push cylinders on both sides push the pallet. The cylinder pulls the pallet. The sensor detects that the pallet is in place, and the robot reads the pallet code and grabs the material. This solution can perform flipping and flushing operations on the workpiece to ensure all-round flushing of the workpiece, reduce dead corners for cleaning the workpiece, facilitate subsequent processing of the workpiece, improve the yield rate of the workpiece, improve the production efficiency of the equipment, and facilitate the popularization of the equipment.

Claims

1. An integrated flushing and turning material channel, comprising a flushing water tank (1), characterized in that: An air blowing device (2) is installed inside the flushing water tank (1), a five-hole button box (6) is installed on the surface of the flushing water tank (1), an air blowing valve (7) is installed on the surface of the flushing water tank (1), an anti-reverse sensor (8) is installed on the surface of the flushing water tank (1), a precision positioning tool (9) is installed on the surface of the flushing water tank (1), a first material presence sensor (10) is installed on the surface of the flushing water tank (1), a first push cylinder (11) is installed on the surface of the flushing water tank (1), and a water guide plate (3) is installed on the surface of the flushing water tank (1).

2. The integrated flushing and turning channel according to claim 1, characterized in that: A low liquid level sensor (4) is installed on the surface of the rinse water tank (1), and a high liquid level sensor (5) is installed on the surface of the rinse water tank (1).

3. The integrated flushing and turning channel according to claim 1, characterized in that: A second material presence sensor (12) is installed on the surface of the rinse water tank (1), and a second push cylinder (13) is installed on the surface of the rinse water tank (1).

4. The integrated flushing and turning channel according to claim 1, characterized in that: A support plate bracket (14) is installed on the lower surface of the rinse water tank (1), and a water receiving tray (15) is installed inside the rinse water tank (1).

5. The integrated flushing and turning channel according to claim 1, characterized in that: A ball bearing (16) is installed inside the rinse water tank (1), a guide plate (17) is installed inside the rinse water tank (1), and a pull cylinder (18) is installed inside the rinse water tank (1).

6. The integrated flushing and turning channel according to claim 1, characterized in that: A tray in-place sensor (19) is installed inside the rinse water tank (1), and a third push cylinder (20) is installed inside the rinse water tank (1).

7. The integrated flushing and turning channel according to claim 1, characterized in that: A fourth push cylinder (21) is installed inside the rinse water tank (1), a small relay box (23) is installed inside the rinse water tank (1), and a solenoid valve (22) is installed on one side of the small relay box (23).

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