Glasses valve maintenance device

By designing a glasses valve maintenance device including a base, bracket and reference flange, the problem of inconsistent position of the new expansion joint and the old valve flange hole is solved, and an efficient maintenance process is achieved, which improves maintenance efficiency and reduces costs.

CN222471357UActive Publication Date: 2025-02-14山西建邦集团铸造有限公司
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Patent Information

Application Number
CN202420550176.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-02-14
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

During the maintenance of the glasses valve, the flange hole on the new expansion joint cannot be confirmed with the flange hole on the side of the old valve, resulting in the inconsistent position of the flange hole after maintenance and cannot be installed normally.

Method used

A glasses valve repair device is designed, including a base, a bracket and a reference flange. The base fixes the glasses valve through the fixing bolt set, and the bracket positiones the reference flange by adjusting bolts to ensure that the position of the flange hole is consistent.

Benefits of technology

Through this device, it can effectively assist in the maintenance of glasses valves, ensure the consistent position of the flange holes, improve maintenance efficiency, reduce spare parts procurement costs, shorten maintenance time, and reduce labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glasses valve maintenance, and discloses a glasses valve maintenance device which comprises a base, the base comprises a horizontal base plate, and two fixing bolt sets are arranged in the length direction of the base plate at intervals; the support comprises two stand columns which are vertically connected to one base plate, a supporting column is connected between the two stand columns, a first bolt adjusting hole is vertically formed in the supporting column, and second bolt adjusting holes which are symmetrical to each other are formed in the two stand columns respectively; a first adjusting bolt is connected to one face of the reference flange in parallel, two second adjusting bolts which are perpendicular to the first adjusting bolt and located on the two sides of the first adjusting bolt respectively are further connected to the same face of the reference flange in parallel, and adjusting nuts are screwed to the first adjusting bolt and the second adjusting bolts respectively. The device is simple in structure and convenient to use; maintenance of the glasses valve can be effectively assisted, the maintenance efficiency is improved, and the spare part purchase cost is reduced; the maintenance time is shortened and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of glasses valve maintenance, in particular to a glasses valve maintenance device. Background Art

[0002] In the blast furnace ironmaking process, glasses valves are mostly used in gas pipelines. The failure of glasses valves is mostly due to gas leakage caused by corrosion of the expansion joints. Therefore, for glasses valves that have failed, they can be restored to use after replacing the expansion joints. When repairing glasses valves, after the expansion joints are removed, the flange holes on the new expansion joints and the flange holes on one side of the valve cannot confirm the deviation angle, resulting in the valve flange holes being inconsistent with the flange holes on the pipeline when the valve is installed online after the repair is completed. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a glasses valve maintenance device to solve the problems pointed out in the above background technology.

[0004] In order to achieve the above utility model purpose, the technical solution adopted is as follows:

[0005] A glasses valve maintenance device, comprising:

[0006] A base, the base comprising a horizontal base plate, two sets of fixing bolt groups are arranged at intervals along the length direction of the base plate, and the two sets of fixing bolt groups each comprise two fixing nuts symmetrical to each other in the width direction of the base plate and fastening bolts screwed in opposite directions into the two fixing nuts;

[0007] A bracket, the bracket comprising two upright posts vertically connected to one of the base plates, a support column parallel to the width direction of the base plate connected between the two upright posts, a first bolt adjustment hole vertically arranged on the support column, and second bolt adjustment holes symmetrical to each other respectively opened on the two upright posts;

[0008] A reference flange, wherein a first adjusting bolt extending along the diameter direction is connected in parallel to one surface of the reference flange, and two second adjusting bolts perpendicular to the first adjusting bolt and respectively located on both sides of the first adjusting bolt are also connected in parallel to the same surface of the reference flange, and the first adjusting bolt and the second adjusting bolt are both screwed with adjusting nuts.

[0009] As a further improvement of the present invention, the second bolt adjustment hole is an oblong hole extending along the length direction of the column.

[0010] As a further improvement of the present invention, the threaded ends of the first adjusting bolt and the second adjusting bolt are both located on a side away from the inner hole of the reference flange.

[0011] As a further improvement of the present invention, the base also includes a pedestal connected to one end of the substrate, the two columns are respectively connected to the two ends of the pedestal, and the side of the pedestal connected to the columns away from the substrate is also connected to an extension part. The setting of the extension part can play a certain balancing role to prevent the device from tipping over.

[0012] As a further improvement of the present invention, reinforcing rib plates are connected between the two upright posts and the extending portion.

[0013] As a further improvement of the utility model, the upright column and the supporting column are both made of angle steel.

[0014] As a further improvement of the present invention, the first adjusting bolt and the second adjusting bolt are both connected to the reference flange by welding.

[0015] The beneficial effects of the utility model are as follows: the utility model has a simple structure and is easy to use; it can effectively assist in the maintenance of the glasses valve, improve the maintenance efficiency, and reduce the spare parts procurement cost; it can shorten the maintenance time and reduce the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0019] Figure 3 This is a schematic diagram of the structure of the extension part and the reinforcing rib plate involved in the utility model;

[0020] Figure 4 The utility model is a structural schematic diagram of a counterweight connecting hole.

[0021] In the figure: 1. base, 2. base plate, 3. fixing bolt group, 4. fixing nut, 5. fastening bolt, 6. bracket, 7. column, 8. support column, 9. first bolt adjustment hole, 10. second bolt adjustment hole, 11. reference flange, 12. first adjusting bolt, 13. second adjusting bolt, 14. adjusting nut, 15. base, 16. extension part, 17. reinforcing rib plate, 18. counterweight connection hole. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0024] Example 1

[0025] like Figure 1-2 As shown, a glasses valve maintenance device comprises:

[0026] A base 1, the base 1 comprising a horizontal base plate 2, two sets of fixing bolt groups 3 are arranged at intervals along the length direction of the base plate 2, the two sets of fixing bolt groups 3 each comprising two fixing nuts 4 symmetrical to each other in the width direction of the base plate 2 and fastening bolts 5 screwed in opposite directions into the two fixing nuts 4;

[0027] A bracket 6, the bracket 6 comprising two upright posts 7 vertically connected to one of the base plates 2, a support post 8 parallel to the width direction of the base plate 2 connected between the two upright posts 7, a first bolt adjustment hole 9 vertically provided on the support post 8, and second bolt adjustment holes 10 symmetrical to each other are respectively provided on the two upright posts 7;

[0028] A reference flange 11, wherein a first adjusting bolt 12 extending along the diameter direction is connected in parallel to one surface of the reference flange 11, and two second adjusting bolts 13 perpendicular to the first adjusting bolt 12 and respectively located on both sides of the first adjusting bolt 12 are also connected in parallel to the same surface of the reference flange 11, and the first adjusting bolt 12 and the second adjusting bolt 13 are both screwed with adjusting nuts 14.

[0029] The second bolt adjustment hole 10 is an oblong hole extending along the length direction of the column 7 .

[0030] The threaded ends of the first adjusting bolt 12 and the second adjusting bolt 13 are both located at a side away from the inner hole of the reference flange 11 .

[0031] The base 1 also includes a pedestal 15 connected to one end of the substrate 2, and the two columns 7 are respectively connected to the two ends of the pedestal 15, and the side of the pedestal 15 connected to the columns 7 away from the substrate 2 is also connected to an extension part 16. The setting of the extension part 16 can play a certain balancing role to prevent the device from tipping over.

[0032] Example 2

[0033] Based on the structure of Example 1, in Example 2, Figure 3 As shown, a reinforcing rib plate 17 is connected between the two upright posts 7 and the extending portion 16 .

[0034] The upright column 7 and the supporting column 8 are both made of angle steel.

[0035] The first adjusting bolt 12 and the second adjusting bolt 13 are both connected to the reference flange 11 by welding.

[0036] Example 3

[0037] Based on the structure of Example 2, in Example 3, Figure 4 As shown in FIG. 16 , the extension portion 16 is provided with a counterweight connecting hole 18 for passing a counterweight plate therethrough. By arranging the counterweight plate in the counterweight connecting hole 18 , the stability of the device during use can be increased.

[0038] When repairing the glasses valve, the specific steps are as follows:

[0039] 1. Connect the reference flange 11 with the flange on the eye valve expansion joint;

[0040] 2. Place the glasses valve on the base 1 and tighten the fastening bolts 5 on the base to fix the glasses valve;

[0041] 3. After fixing the glasses valve, determine the position of the reference flange 11 on the tooling, and use the first adjusting bolt 12 and the second adjusting bolt 13 to position and fix them as a reference;

[0042] 4. Cut off the corroded expansion joint;

[0043] 5. Connect the new expansion joint to the reference flange 11, and weld the other side to the glasses valve after it is properly connected. After welding, remove the first adjustment bolt 12 and the second adjustment bolt 13, and lift the glasses valve off the base 1. After the repair is completed, the positions of the flange holes on both sides of the glasses valve are exactly the same as the original valve. The blast furnace operation only needs to rush a batch of materials to process. This achieves the purpose of assisting the glasses valve repair, improving the maintenance efficiency, and reducing the spare parts procurement cost.

[0044] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and variations. Any modification, equivalent replacement, improvement, component splitting or combination, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A glasses valve maintenance device, characterized in that: include, A base, the base comprising a horizontal base plate, two sets of fixing bolt groups are arranged at intervals along the length direction of the base plate, and the two sets of fixing bolt groups each comprise two fixing nuts symmetrical to each other in the width direction of the base plate and fastening bolts screwed in opposite directions into the two fixing nuts; A bracket, the bracket comprising two upright posts vertically connected to one of the base plates, a support column parallel to the width direction of the base plate connected between the two upright posts, a first bolt adjustment hole vertically arranged on the support column, and second bolt adjustment holes symmetrical to each other respectively opened on the two upright posts; A reference flange, wherein a first adjusting bolt extending along the diameter direction is connected in parallel to one surface of the reference flange, and two second adjusting bolts perpendicular to the first adjusting bolt and respectively located on both sides of the first adjusting bolt are also connected in parallel to the same surface of the reference flange, and the first adjusting bolt and the second adjusting bolt are both screwed with adjusting nuts.

2. The eyeglass valve maintenance device according to claim 1, characterized in that: The second bolt adjustment hole is an oblong hole extending along the length direction of the column.

3. The eyeglass valve maintenance device according to claim 1, characterized in that: The threaded ends of the first adjusting bolt and the second adjusting bolt are both located on a side away from the inner hole of the reference flange.

4. The eyeglass valve maintenance device according to claim 1, characterized in that: The base also includes a pedestal connected to one end of the substrate, the two uprights are respectively connected to two ends of the pedestal, and an extension portion is connected to a side of the pedestal connected to the uprights away from the substrate.

5. The eyeglass valve repair device according to claim 4, characterized in that: A reinforcing rib plate is connected between the two upright posts and the extending portion.

6. The eyeglass valve maintenance device according to claim 1, characterized in that: The upright columns and the supporting columns are both made of angle steel.

7. The eyeglass valve maintenance device according to claim 1, characterized in that: The first adjusting bolt and the second adjusting bolt are both connected to the reference flange by welding.