Nanoscale ultrafiltration high-pressure-resistant water purification pipe manufacturing device

Abstract

The utility model provides a nanoscale ultrafiltration high-pressure-resistant water purification pipe manufacturing device, belongs to the technical field of water purification filtering material manufacturing devices, and aims to solve the problems that the aperture of a raw material of a water purification filtering pipe used for water treatment in the prior art is too large, the structure of a manufacturing device is complicated, and the filtering precision and the high-pressure-resistant quality of a manufactured product are low. A driving carrier roller motor speed reducer, a guide roller, a driving carrier roller, a driven coiling compression roller, a coiling compression roller slide way, a reinforcing rib applicator and a coiling compression roller cylinder bracket are arranged on a main body rack, a raw material coiled material is connected with the driving carrier roller through the guide roller after being connected with an automatic deviation rectifying mechanism, and the driving carrier roller is connected with the reinforcing rib applicator. The driving carrier roller is in friction connection with the driven coiling compression roller, the upper portion of the driven coiling compression roller is connected with the pressure air cylinder, coiling compression roller sliding ways are installed on the two sides of the compression roller and provided with the hot air nozzle mechanisms, and the driven coiling compression roller is connected with the driving carrier roller motor speed reducer. The structure is novel and practical, and is suitable for industrial large-scale manufacturing of novel water purification filter element pipes.

Description

Technical Field

[0001] The utility model belongs to the technical field of water purification filter material manufacturing devices and relates to a water purification filter element pipe manufacturing device. Background Art

[0002] With the continuous development and technological progress of water purification filter material manufacturing equipment, especially the technical requirements for water purification and filtration purity in large-scale industrial and mining, food, pharmaceutical companies and power plants, seawater desalination, purification treatment, etc., the technical requirements for the used water purification filter element tubes, especially the high filtration accuracy within 50nm and the high-pressure 5MPa water quality super purification filter tubes are also getting higher and higher, because it is directly related to the quality and cost of the products of water-using enterprises. In the known technology, the manufacturing device of the water purification filter pipe used in the existing water treatment mainly adopts a built-in stainless steel mesh pipe as a skeleton filter pipe or a supporting pipe, and then winds it with fiber yarn or rolls it with chemical fiber non-woven fabric. For example, Chinese patent authorization announcement No. CN203663568U discloses a winding deep filter element and a winding device for the filter element, which adopts a main frame, a feed roller, a winding roller, an active roller and a heating roller and a motor placed on the main frame and arranged parallel to each other. A tension roller is provided between the feed roller and the winding roller. The active roller is located at the lower right of the winding spoke and is close to the connecting tangent line between the meltblown non-woven fabric and the surface of the winding roller. The heating method The design is not suitable, but due to the design and structural defects of the device and the unreasonable and incomplete production process, the manufacturing device structure is relatively complicated, and the manufactured products have low filtration accuracy and poor high-pressure resistance quality and cannot meet the required requirements. Since the higher the filtration accuracy of the filter tube and the smaller the pores, the lower the permeability, to obtain a higher permeability, it is necessary to pressurize the filter medium and use high-pressure compulsory means to increase the permeability. Therefore, except for the ceramic filter element tube, the water purification filter tube manufactured by the existing manufacturing device is difficult to meet the technical requirements of ultrafiltration and high pressure resistance. However, the manufacturing device of the ceramic filter element tube is complicated and the cost is high, so the structural design of the existing filter tube production device needs to be further improved. In view of this, it is necessary to further improve and develop a new type of ultrafiltration and high-pressure resistant water purification filter element tube manufacturing device. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, solve the problems that the pore size of the raw materials of the water purification filter pipes used in the existing water treatment is too large and the structure of the manufacturing device is relatively complicated, and the filtering accuracy and high-pressure resistance of the manufactured products are low. The purpose of this utility model is to provide a new type of water purification filter element pipe manufacturing device with a new and practical structure, good filtering accuracy and high-pressure resistance of the manufactured products, low operating cost, wide application range, and suitable for industrial-scale production.

[0004] The technical solution adopted by the utility model to solve the above problems is:

[0005] A nano-level ultrafiltration high-pressure resistant water purification pipe manufacturing device, which includes: a main frame, an active roller, an active roller driven sprocket, a driven roll roller, a left roll roller slideway, a right roll roller slideway, a roll roller cylinder bracket, a roll roller pressure cylinder, a reinforcing rib applicator, a hot air nozzle mechanism, an active roller motor reducer, a reducer active sprocket, a guide roller, an infrared positioning probe, a non-woven fabric raw material coil, a roll unwinding bracket, an automatic deviation correction mechanism for conveying materials, and the main frame is respectively equipped with an active roller motor reducer, a guide roller, an infrared positioning probe, Active roller, driven roll roller, left roll roller slide, right roll roller slide, roll roller cylinder bracket, rib applicator, hot air nozzle mechanism, the unwinding bracket connected to the bottom of the non-woven fabric raw material coil is connected to the automatic deviation correction mechanism for conveying materials, the non-woven fabric raw material coil is connected to the infrared positioning probe and the guide roller in sequence, and then connected to the active roller, the top of the roller surface of the active roller is connected to the driven roll roller, the rib applicator is installed on the main frame located at the front end of the active roller, and the shaft heads at both ends of the roller body of the driven roll roller are equipped with bearings and sliding bearing boxes The cylinder push rod of the driven roll pressure roller pressure cylinder is connected to the sliding bearing boxes at both ends of the driven roll pressure roller. The two sides of the active roller are respectively provided with a left roll pressure roller slideway and a right roll pressure roller slideway in relative positions. The lower end of the left roll pressure roller slideway is connected to the left side of the main frame through a left rotating pin, and the right roll pressure roller slideway is fixed to the right side of the main frame through screws. The upper end of the left roll pressure roller slideway is connected to the left end of the driven roll pressure roller cylinder bracket through a left fixing pin, and the right end of the driven roll pressure roller cylinder bracket is installed on the upper end of the right roll pressure roller slideway through a right fixing pin. A driven rolling roller pressure cylinder is installed at the upper end of the active rolling roller cylinder bracket, a hot air nozzle mechanism is installed on the inner side of the right rolling roller slideway, the hot air nozzle of the hot air nozzle mechanism is connected to the roller surface of the driven rolling roller, the driven rolling roller is on the upper part of the roller surface of the active roller and is pressurized and connected to the top of the roller surface of the active roller through the driven rolling roller pressure cylinder, the active roller is frictionally connected to the driven rolling roller, one end of the active roller shaft head is provided with an active roller driven sprocket, the driven sprocket is connected to the reducer driving sprocket through a chain, and the reducer driving sprocket is installed on the active roller motor reducer.

[0006] The above-mentioned nano-level ultrafiltration high-pressure water purification pipe manufacturing device, the rolled roller slides connected on both sides of the active roller are composed of two left-side rolled roller slides arranged in parallel inside and outside and two right-side rolled roller slides arranged in parallel inside and outside, a total of four rolled roller slides.

[0007] The above-mentioned nano-level ultrafiltration high-pressure resistant water purification pipe manufacturing device, the coiled roller cylinder bracket is two parallel coiled roller pressure cylinder brackets with two parallel coiled roller pressure cylinders.

[0008] The above-mentioned nano-level ultrafiltration high-pressure resistant water purification pipe manufacturing device, the hot air nozzle mechanism includes a wind knife type hot air nozzle, a hot air nozzle support, a hot air duct, a hot air blower, a temperature monitor, and a temperature controller. The bottom of the wind knife type hot air nozzle is installed on the top of the hot air nozzle support, and the hot air nozzle support is installed on the right side of the roll pressing roller slideway. The front hot air nozzle of the wind knife type hot air nozzle is connected to the roller surface of the active roller and the driven roll pressing roller, and the rear is connected to the hot air blower by a hot air duct, and temperature monitors are installed on the wind knife type hot air nozzle and the hot air blower.

[0009] In the above-mentioned nano-scale ultrafiltration high-pressure resistant water purification pipe manufacturing device, the reinforcing rib applicator includes a flat fixed reinforcing rib applicator and a reciprocating reinforcing rib applicator, wherein:

[0010] ①. The flat-lay fixed reinforcing rib applicator comprises: a releaser column seat, a reel support, a locking baffle, an applicator bearing sleeve screw mandrel, a locking nut, a reel sleeve and a first reinforcing rib fiber monofilament reel; the releaser column seat is two column seat bodies inserted on the main frame with a flexible connection structure, and the reel supports are respectively fixedly connected with bolts on the top of the releaser column seat, and the applicator bearing sleeve screw mandrel is inserted into the axial holes of the two reel supports, and locking baffles and locking nuts are respectively provided on the shaft bodies at both ends, and the reel sleeve and the first reinforcing rib fiber monofilament reel are mounted on the applicator bearing sleeve screw mandrel;

[0011] ②. The reciprocating type reinforcing rib applicator includes: an applicator speed regulating motor, a motor shaft coupling, a bearing box support bracket, an applicator T-type lead screw, a T-type threaded nut, a fiber filament reel tray bracket, a connecting plate, a second reinforcing rib fiber monofilament reel, a dual power automatic limit switch, an applicator linear guide, a linear guide support bracket, a tray bracket slider, and a limit switch slider; the two ends of the T-type lead screw are respectively installed on the main frame through the bearing box support bracket, and a motor shaft coupling is installed at one end of the T-type lead screw to connect the applicator speed regulating motor, and a T-type threaded nut is installed in the middle of the T-type lead screw. Mother, T-thread nut is installed with a connecting plate connected to the tray bracket slider, the upper end of the tray bracket slider is installed with a fiber filament reel tray bracket, the bottom of the tray bracket slider is connected to the applicator linear guide, the applicator linear guide is installed on the main frame through the linear guide support brackets at both ends, and two limit switch sliders are installed on the applicator linear guide on both sides of the tray bracket slider, the two limit switch sliders are respectively equipped with dual power automatic limit switches and are respectively equipped with slider positioning adjustment screws, and the fiber filament reel tray bracket is equipped with a second reinforcing rib fiber monofilament shaft roll.

[0012] In the above-mentioned nano-level ultrafiltration high-pressure water purification pipe manufacturing device, the reinforcing ribs applied by the first reinforcing rib fiber monofilament reel and the second reinforcing rib fiber monofilament reel are connected to the angle between the active roller and the winding roller; the reinforcing ribs are any one of carbon fiber filament fibers, aramid filament fibers, polyester filament fibers, polyamide filament fibers, polyethylene filament fibers, and polyethylene filament fibers.

[0013] The above-mentioned nano-level ultrafiltration high-pressure resistant water purification pipe manufacturing device, the non-woven fabric raw material coil is a non-woven fabric coil produced by applying wet process, spunbond process, hot air process, meltblown process, and spunlace process.

[0014] The above-mentioned nano-level ultrafiltration and high-pressure resistant water purification pipe manufacturing device, the driven rolling roller is made of thick-walled seamless steel pipe, the two ends of the driven rolling roller body are connected with shaft heads, bearings and sliding bearing boxes are installed on the shaft heads, inlet and exhaust valves are installed at both ends of the shaft heads, and the roller surface of the driven rolling roller is coated with Teflon anti-stick coating; the active roller is made of thick-walled seamless steel pipe, the two ends of the active roller body are connected with shaft heads, bearings and bearing seats are installed on the shaft heads, inlet and exhaust valves are made and installed at both ends of the shaft heads, and a 1.5mm×1.5mm diamond fine-grained grid is made on the roller surface.

[0015] The above-mentioned nano-level ultrafiltration high-pressure water purification pipe manufacturing device, the driven rolling roller pressure cylinder, the active roller motor reducer, the hot air nozzle mechanism, the automatic deviation correction mechanism for conveying materials, and the reinforcing rib applicator are respectively connected to the main electrical operating table by electrical wires.

[0016] The above-mentioned nano-level ultrafiltration high-pressure resistant water purification pipe manufacturing device, the material transmission automatic correction mechanism is an automatic correction mechanism for controlling the width movement of the non-woven raw material coil, which includes: a correction power motor, a reeling bracket, a slider, a linear guide rail, and a push-connection plate. The non-woven raw material coil is placed on the bearing support installed on the top of the reeling bracket, and a slider is installed at the bottom of the bracket. There are a total of 4 sliders, and the 4 sliders are respectively connected to the linear guide rails in a movable manner. The correction power motor is fixed to the frame base of the main frame by screws. The correction power motor is a linear reciprocating motor. The top end of the motor output shaft is connected to a push-connection plate, and the push-connection plate is fixedly connected to the bottom of the reeling bracket. The linear guide rail is installed on the frame base of the main frame.

[0017] When the utility model is used, according to the design requirements and actual needs, the nano-level ultrafiltration high-pressure water purification pipe manufacturing device of the novel type is installed in the production workshop, the power supply, gas source, etc. are connected, and the main electrical operating table is controlled and set. The production process is:

[0018] ⑴. Raw material selection: The production materials used in the manufacture of this product are preferably non-woven rolls produced by wet process, spunbond process, hot air process, meltblown process, and spunlace process.

[0019] ⑵. Material unwinding and winding process: The non-woven fabric roll product is passed from the unwinding bracket through the guide roller and then attached to the top of the active roller, and then wound onto the driven rolling roller. The pressure cylinder of the rolling roller is pressurized and the active roller motor reducer is started to carry out the winding operation.

[0020] (3) Winding, reinforcing rib application and bonding process: start the active roller motor reducer for winding, start the hot air blower and turn on the automatic material conveying correction mechanism. When the selected non-woven fabric coil is heated by hot air to a softened state, the strong fiber is applied and laid through the flat-laying reinforcing rib applicator.

[0021] (4) Unloading and turning process: After the coil diameter on the driven coil roller reaches the set product quality requirement standard, turn off the switch of the active roller motor reducer, turn off the hot air blower, retract the coil roller pressure cylinder push rod, pull out the coil roller pressure cylinder bracket fixing pin at the upper end of the left coil roller slide, open the left coil roller slide to the outside, remove the driven coil roller, exit the nano-level ultrafiltration high-pressure water purification filter element pipe, and then use the cutting equipment to cut and shape the two ends of the manufactured nano-level ultrafiltration high-pressure water purification filter element pipe to become the finished product of the new type of nano-level ultrafiltration high-pressure water purification filter element pipe.

[0022] When the above-mentioned automatic deviation correction mechanism for conveying materials is working in production, when the infrared positioning probe detects that the longitudinal movement of the material exceeds the set range, the infrared positioning probe sends a signal to the actuator of the motor, and the deviation correction power motor makes axial movement according to the signal, and the automatic deviation correction mechanism for conveying materials installed at the bottom of the push-pull unwinding bracket moves, adjusts the position of the non-woven fabric raw material roll in the width direction, plays a role in changing the running direction of the material, thereby achieving the purpose of deviation correction.

[0023] When the above-mentioned flat-laying reinforcing rib applicator is in operation, according to the product quality requirements, select the reels for cross-winding reinforcing rib fiber monofilaments of different materials and specifications, install the selected fiber reels on the screw core shaft of the reinforcing rib applicator bearing sleeve, adjust the position and lock it through the inner and outer circular baffles and locking nuts, and when the filter tube winding reaches the wall thickness required by the quality, guide the reinforcing ribs between the active roller and the driven rolling roller, and automatically wind the reinforcing ribs into the set filter tube layer through the rotation of the roller. The fiber reels selected for the reinforcing ribs are reels that are cross-wound by the fiber manufacturer. In the production process of the reinforcing rib application, the reinforcing ribs, i.e., the fiber reels, are wound into the set filter tube thickness layers, and the distance and angle of application are the distance and angle when the fiber raw material production reels are wound and wound, so as to achieve the purpose of increasing the compressive strength of the filter tube.

[0024] When the reciprocating reinforcing rib applicator is in operation, according to the product quality requirements, the reinforcing rib fiber monofilament rolls of different materials and specifications are selected, and the selected fiber filament reels are loaded on the tray bracket. When the filter tube is rolled up to the wall thickness required by the quality, the reinforcing ribs are guided between the active roller and the driven roll-up roller, and the speed regulating motor is started. The speed regulating motor rotates the T-type screw through the coupling, and the T-type thread nut on the T-type screw drives the tray bracket slider on the linear slide rail to move through the connecting plate. The tray bracket slider on the linear slide rail moves to one end, and when it touches the dual power automatic limit forward and reverse conversion switch, the T-type screw reverses, so that the tray bracket slider returns to move to achieve the effect of reciprocating operation, and the reinforcing ribs are wound into the set filter tube layer through the rotation of the active roller and the driven roll-up roller. In order to achieve the purpose of increasing the compressive strength of the filter tube, the angle and density of the reinforcing rib laying can be changed by adjusting the speed of the speed regulating motor.

[0025] Since the utility model design adopts the above technical solution, it effectively solves the problems of excessively large pore size of raw materials of water purification filter pipes used in existing water treatment, complicated structure of manufacturing device, and low filtering accuracy and high pressure resistance quality of manufactured products. The actual operation test results also show that it has the advantages of novel and practical overall structure of the manufacturing device of water purification filter pipes, convenient and easy-to-control production process, good filtering accuracy and high pressure resistance quality of manufactured products, wide application range, etc., and is suitable for industrial-scale production and manufacturing of new water purification filter element pipes.

[0026] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of a specific connection structure of an embodiment of the utility model.

[0029] Figure 2 yes Figure 1 An enlarged structural diagram of the automatic deviation-correcting mechanism for conveying materials in the embodiment.

[0030] Figure 3 yes Figure 1An enlarged structural schematic diagram of a flat-laid fixed reinforcement rib applicator in an embodiment.

[0031] Figure 4 yes Figure 3 A schematic diagram of the cross-sectional structure of the embodiment from the left.

[0032] Figure 5 yes Figure 1 A schematic diagram of the structure in which a reciprocating type reinforcement applicator is installed on the main frame in the embodiment to replace the flat fixed type reinforcement applicator.

[0033] Figure 6 yes Figure 5 A schematic diagram of the top view of the structure of the reciprocating rib applicator in the embodiment.

[0034] Figure 7 yes Figure 6 The embodiment is an enlarged cross-sectional structural schematic diagram of the connection between the limit switch slider and the applicator linear guide along the BB line.

[0035] Figure 8 yes Figure 1 An enlarged structural schematic diagram of the hot air nozzle mechanism in the embodiment.

[0036] The numbers in the attached drawings are: 1-main frame; 2-active roller; 3-active roller driven sprocket; 4-driven roll roller; 5-left roll roller slideway; 501-right roll roller slideway; 6-roll roller pressure cylinder bracket; 7-roll roller pressure cylinder; 8-right fixed pin; 9-left fixed pin; 901-left rotating pin; 10-flat fixed reinforcing rib applicator; 101-releaser column seat; 102-reel support; 103-locking baffle; 104-applicator bearing sleeve screw mandrel; 105-locking nut; 106-reel sleeve; 107-first reinforcing rib fiber monofilament shaft roll; 11-reciprocating reinforcing rib applicator; 111-applicator speed regulating motor; 112-motor shaft coupling; 113-bearing box support bracket; 114-applicator T Screw; 115-T-type threaded nut; 116-fiber filament reel tray bracket; 117-connecting plate; 118-second reinforcing rib fiber monofilament reel; 119-dual power automatic limit switch; 120-applicator linear guide; 121-linear guide support bracket; 122-limit switch slider; 123-tray bracket slider; 12-wind knife hot air nozzle; 13-hot air duct; 14-hot air nozzle support; 15-hot air blower; 16-active roller motor reducer; 17-reducer active sprocket; 18-guide roller; 19-infrared positioning probe; 20-correction power motor; 21-non-woven raw material coil; 22-unwinding bracket; 23-slider; 24-linear guide; 25-push-connection plate; 26-main electric controller operating table; 27-rack base; 28-temperature monitor. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inside", "outside", "top", "bottom", "front end", "rear end", "head", "side", "tail", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0039] As attached Figure 1-Figure 7As shown, this embodiment includes: a main frame 1, an active roller 2, an active roller driven sprocket 3, a driven roll roller 4, a left roll roller slide 5, a right roll roller slide 501, a roll roller cylinder bracket 6, a roll roller pressure cylinder 7, a reinforcing rib applicator, a hot air nozzle mechanism, an active roller motor reducer 16, a reducer active sprocket 17, a guide roller 18, an infrared positioning probe 19, a non-woven fabric raw material coil 21, a roll unwinding bracket 22, and an automatic deviation correction mechanism; the main frame 1 is respectively equipped with an active roller motor reducer 16, a guide roller 18, an infrared positioning probe 19, an active roller 2, a driven roll roller 4, a left roll roller slide 5, a right roll roller slide 501, a roll roller cylinder bracket 6, a roll roller pressure cylinder 7, a reinforcing rib applicator, a hot air nozzle mechanism, an active roller motor reducer 16, a reducer active sprocket 17, a guide roller 18, an infrared positioning probe 19, a non-woven fabric raw material coil 21, a roll unwinding bracket 22, and an automatic deviation correction mechanism; The non-woven fabric raw material coil 21 is connected to an infrared positioning probe 19 and a guide roller 18 in sequence, and then is led to the active roller 2. The top of the roller surface of the active roller 2 is connected to a driven rolling roller 4. A reinforcing rib applicator is installed on the main frame 1 located at the front end of the active roller 2. The shaft heads at both ends of the roller body of the driven rolling roller 4 are equipped with bearings and sliding bearing boxes. The cylinder push rod of the cylinder 7 is connected to the sliding bearing boxes at both ends of the driven roll roller 4, and the left roll roller slide 5 and the right roll roller slide 501 are respectively installed on both sides of the active roller 2 in relative positions. The lower end of the left roll roller slide 5 is installed on the left side of the main frame 1 through the left rotating pin 901, and the right roll roller slide 501 is fixed to the right side of the main frame 1 by screws. The upper end of the left roll roller slide 5 is installed on the left end of the driven roll roller cylinder bracket 6 through the left fixing pin 9, and the right end of the driven roll roller cylinder bracket 6 is installed on the upper end of the right roll roller slide 501 through the right fixing pin 8. A driven roll pressure roller pressure cylinder 7 is installed at the upper end of the pressure roller cylinder bracket 6, and a hot air nozzle mechanism is installed on the inner side of the right roll pressure roller slideway. The hot air nozzle of the hot air nozzle mechanism is connected to the roller surface of the driven roll pressure roller 4. The driven roll pressure roller 4 is on the upper part of the roller surface of the active roller 2 and is pressurized and connected to the top of the roller surface of the active roller 2 through the driven roll pressure roller pressure cylinder 7. The top of the active roller 2 is frictionally connected to the driven roll pressure roller 4. The active roller 2 has an active roller driven sprocket 3 at one end of the shaft head. The driven sprocket 3 is connected to the reducer driving sprocket 17 through a chain. The reducer driving sprocket 17 is installed on the active roller motor reducer 16.

[0040] Preferably, see the attached Figure 1 In this embodiment, the roll roller slides connected on both sides of the active roller 2 are composed of two left roll roller slides 5 arranged in parallel inside and outside and two right roll roller slides 501 arranged in parallel inside and outside, a total of four roll roller slides.

[0041] For details, see the attached Figure 1The roll pressure roller cylinder bracket 6 described in this embodiment is two parallel roll pressure roller pressure cylinder brackets, and the two parallel roll pressure roller pressure cylinder brackets 6 are respectively connected to the left roll pressure roller slide 5 and the right roll pressure roller slide 501, and there are two parallel roll pressure roller pressure cylinders 7 on the two parallel roll pressure roller pressure cylinder brackets 6.

[0042] For example, see the attached Figure 1 , Figure 8 The hot air nozzle mechanism described in this embodiment includes: a wind knife type hot air nozzle 12, a hot air nozzle support 14, a hot air duct 13, a hot air blower 15, and a temperature monitor 28. The bottom of the wind knife type hot air nozzle 12 is installed on the top of the hot air nozzle support 14, and the hot air nozzle support 14 is installed on the right side roll pressing roller slide 501. The front hot air nozzle of the wind knife type hot air nozzle 12 is connected to the roller surface of the active roller 2 and the driven roll pressing roller 4, and the rear is connected to the hot air blower 15 by the hot air duct 13, and a temperature monitor 28 is installed on both the wind knife type hot air nozzle 12 and the hot air blower 15.

[0043] Preferably, see the attached Figure 1 , Figure 3-Figure 6 The reinforcing rib applicator of this embodiment includes a flat fixed reinforcing rib applicator 10 and a reciprocating reinforcing rib applicator 11, wherein:

[0044] ①. The flat-lay fixed reinforcing rib applicator 10 comprises a releaser column seat 101, a reel support 102, a locking baffle 103, an applicator bearing sleeve screw mandrel 104, a locking nut 105, a reel sleeve 106 and a first reinforcing rib fiber monofilament shaft roll 107; the releaser column seat 101 is two column seats inserted on the main frame 1 with a flexible connection structure, and the reel support 102 is fixedly connected to the top of the releaser column seat 101 by bolts, and the shaft holes of the two reel supports 102 are penetrated with the applicator bearing sleeve screw mandrel 104, and the two end shaft bodies are respectively provided with locking baffles 103 and locking nuts 105, and the applicator bearing sleeve screw mandrel 104 is provided with a reel sleeve 106 and a first reinforcing rib fiber monofilament shaft roll 107;

[0045] ②. The reciprocating type reinforcing rib applicator 11 comprises: an applicator speed regulating motor 111, a motor shaft coupling 112, a bearing box support bracket 113, an applicator T-type lead screw 114, a T-type threaded nut 115, a fiber filament reel tray bracket 116, a connecting plate 117, a second reinforcing rib fiber monofilament reel 118, a dual power automatic limit switch 119, an applicator linear guide 120, a linear guide support bracket 121, a limit switch slider 122, and a tray bracket slider 123; both ends of the T-type lead screw 114 are respectively mounted on the main frame 1 through the bearing box support bracket 113, and a motor shaft coupling 112 is installed at one end of the T-type lead screw 114 to connect the applicator speed regulating motor 111, and a T-type threaded nut is installed in the middle of the T-type lead screw 114. The threaded nut 115 is provided with a connecting plate 117 which is connected to a tray support slider 123. A fiber filament reel tray support 116 is provided on the tray support slider 123. The tray support slider 123 is movably connected to the applicator linear guide 120. The applicator linear guide 120 is installed on the main frame 1 through linear guide support brackets 121 at both ends. Two limit switch sliders 122 are respectively installed on both sides of the tray support slider 123 on the applicator linear guide 120. The two limit switch sliders 122 are respectively provided with dual power automatic limit switches 119 and slider positioning adjustment screws. The fiber filament reel tray support 116 is provided with a second reinforcing rib fiber monofilament shaft roll 118.

[0046] For further preferred embodiment, see the attached Figure 1 , Figure 4 In this embodiment, the reinforcing ribs applied by the first reinforcing rib fiber monofilament reel 107 and the second reinforcing rib fiber monofilament reel 118 are connected to the angle between the active roller 2 and the winding roller 4; the reinforcing ribs used in this embodiment are carbon fiber filament fibers.

[0047] For further details, see the attached Figure 1 The driven rolling roller 4 described in this embodiment is made of thick-walled seamless steel pipe, with shaft heads at both ends of the roller body, bearings and sliding bearing boxes installed on the shaft heads, inlet and exhaust valves are made and installed at both ends of the shaft heads, and the roller surface of the driven rolling roller 4 is coated with Teflon anti-stick coating; the active roller 2 is made of thick-walled seamless steel pipe, with shaft heads at both ends of the roller body, bearings and bearing seats are installed on the shaft heads, inlet and exhaust valves are made and installed at both ends of the shaft heads, and a 1.5mm×1.5mm diamond fine-grained grid is made on the roller surface.

[0048] For details, see the attached Figure 1-2The automatic deviation correction mechanism for conveying materials described in this embodiment is an automatic deviation correction mechanism for changing the width position of the conveying material non-woven fabric raw material coil 21, which includes a deviation correction power motor 20, a reeling bracket 22, a slider 23, a linear guide rail 24, and a push-connection plate 25. The bearing support installed on the top of the reeling bracket 22 is connected to the non-woven fabric raw material coil 21, and the bottom is installed with a slider 23. The slider 23 is movably connected to the linear guide rail 24. The deviation correction power motor 20 is fixed to the frame base 27 of the main frame 1 by screws. The deviation correction power motor 20 is a linear reciprocating motor. The top of the motor output shaft is connected to the push-connection plate 25. The push-connection plate 25 is fixedly connected to the bottom of the reeling bracket 22, and the linear guide rail 24 is installed on the frame base 27.

[0049] Preferably, see the attached Figure 1-4 , Figure 7 In this embodiment, the driven roll pressure roller pressure cylinder 7, the active roller motor reducer 16, the hot air blower 15, the temperature monitor 28, the deviation correction power motor 20, and the applicator speed regulating motor 111 are respectively connected to the main electrical operating table 26 by electrical wires.

[0050] The above is only one embodiment of the utility model. On this basis, other technical features and technical solutions derived from adding components, equivalent substitutions and local improvements by technical personnel in this field without creative work are all within the scope of protection of this utility model patent.

Claims

1. A nano-scale ultrafiltration high-pressure water purification pipe manufacturing device, characterized in that: It comprises a main frame (1), an active roller (2), an active roller driven sprocket (3), a driven roll roller (4), a left roll roller slideway (5), a right roll roller slideway (501), a roll roller cylinder bracket (6), a roll roller pressure cylinder (7), a reinforcing rib applicator, a hot air nozzle mechanism, an active roller motor reducer (16), a reducer active sprocket (17), a guide roller (18), an infrared positioning probe (19), a non-woven fabric raw material coil (21), an unwinding bracket (22), and an automatic deviation correction mechanism for conveying materials; the main frame (1) is respectively equipped with an active roller motor reducer (16), a guide roller (18), an infrared positioning probe (19), an active roller (2), a driven roll roller, a left roll roller slideway (5), a right roll roller slideway (501), a roll roller cylinder bracket (6), a roll roller pressure cylinder (7), a reinforcing rib applicator, a hot air nozzle mechanism, an active roller motor reducer (16), a reducer active sprocket (17), a guide roller (18), an infrared positioning probe (19), an active roller (2), a driven roll roller, a left roll roller slideway (501), a roll roller cylinder bracket (6), a roll roller pressure cylinder (7), a reinforcing rib applicator, a hot air nozzle mechanism, an active roller motor reducer (16), a reducer active sprocket (17), a guide roller (18), an infrared positioning probe (19), an active roller (2), a driven roll roller, a right ... and a reinforcing rib applicator. (4), a left roll pressing roller slideway (5), a right roll pressing roller slideway (501), a roll pressing roller cylinder bracket (6), a reinforcing rib applicator, and a hot air nozzle mechanism; the unwinding bracket (22) connected to the bottom of the non-woven fabric raw material roll (21) is connected to an automatic material deviation correction mechanism; the non-woven fabric raw material roll (21) is connected to an infrared positioning probe (19) and a guide roller (18) in sequence, and then is led to the active roller (2); the top of the roller surface of the active roller (2) is connected to a driven roll pressing roller (4); a reinforcing rib applicator is installed on the main frame (1) located at the front end of the active roller (2); the shaft heads at both ends of the roller body of the driven roll pressing roller (4) are equipped with bearings and sliding bearing boxes; the cylinder of the driven roll pressing roller pressure cylinder (7) The push rod is connected to the sliding bearing boxes at both ends of the driven roll roller (4). The two sides of the active roller (2) are respectively provided with a left roll roller slideway (5) and a right roll roller slideway (501) in relative positions. The lower end of the left roll roller slideway (5) is installed on the left side of the main frame (1) through a left rotating pin (901). The right roll roller slideway (501) is fixed to the right side of the main frame (1) through screws. The upper end of the left roll roller slideway (5) is connected to the left end of the driven roll roller cylinder bracket (6) through a left fixing pin (9). The right end of the driven roll roller cylinder bracket (6) is installed on the upper end of the right roll roller slideway (501) through a right fixing pin (8). The upper end of the driven roll roller cylinder bracket (6) is provided with a driven roll roller cylinder bracket (5). A rolling roller pressure cylinder (7), a hot air nozzle mechanism is provided on the inner side of the right rolling roller slideway, the hot air nozzle of the hot air nozzle mechanism is connected to the roller surface of the driven rolling roller (4), the front part of the wind knife type hot air nozzle (12) is connected to the hot air blower (15) by a hot air duct (13), the driven rolling roller (4) is on the upper part of the roller surface of the active roller (2) and is pressurized and connected to the top of the roller surface of the active roller (2) through the driven rolling roller pressure cylinder (7), the active roller (2) is frictionally connected to the driven rolling roller (4), the active roller (2) has an active roller driven sprocket (3) at one end of the shaft head, the driven sprocket (3) is connected to the reducer driving sprocket (17) through a chain, and the reducer driving sprocket (17) is installed on the active roller motor reducer (16).

2. According to claim 1, a nano-scale ultrafiltration high-pressure water purification pipe manufacturing device is characterized in that: The coiling roller slideways connected to the two sides of the active roller (2) are composed of two left coiling roller slideways (5) arranged in parallel inside and outside and two right coiling roller slideways (501) arranged in parallel inside and outside, a total of four coiling roller slideways.

3. According to claim 1, a nano-scale ultrafiltration high-pressure water purification pipe manufacturing device is characterized in that: The roll pressure roller cylinder bracket (6) comprises two parallel roll pressure roller pressure cylinder brackets, on which two parallel roll pressure roller pressure cylinders (7) are arranged.

4. According to claim 1, a nano-scale ultrafiltration high-pressure water purification pipe manufacturing device is characterized in that: The hot air nozzle mechanism comprises a wind knife type hot air nozzle (12), a hot air nozzle support (14), a hot air duct (13), a hot air blower (15), and a temperature monitor (28). The bottom of the wind knife type hot air nozzle (12) is installed on the top of the hot air nozzle support (14), and the hot air nozzle support (14) is installed on the right side roll forming roller slideway (501). The front hot air nozzle of the wind knife type hot air nozzle (12) is connected to the roller surface of the active roller (2) and the driven roll forming roller (4), and the rear is connected to the hot air blower (15) through the hot air duct (13). The temperature monitor (28) and the temperature controller are installed on the wind knife type hot air nozzle (12) and the hot air blower (15).

5. According to claim 1, a nano-scale ultrafiltration high-pressure water purification pipe manufacturing device is characterized in that: The reinforcing rib applicator is a flat-laying fixed reinforcing rib applicator (10), which comprises a releaser column seat (101), a reel support (102), a locking baffle (103), an applicator bearing sleeve screw mandrel (104), a locking nut (105), a reel sleeve (106) and a first reinforcing rib fiber monofilament reel (107); the releaser column seat (101) is a column seat body that is inserted into the main frame (1) with a flexible connection structure. On the top of the releaser column seat (101), a reel support (102) is fixedly connected by bolts, and the shaft holes of the two reel supports (102) are penetrated by a releaser bearing sleeve screw mandrel (104), and a locking baffle (103) and a locking nut (105) are respectively provided on the shaft bodies at both ends, and a reel sleeve (106) and a first reinforcing rib fiber monofilament shaft roll (107) are sleeved on the releaser bearing sleeve screw mandrel (104); The reinforcing ribs applied by the first reinforcing rib fiber monofilament spool (107) are connected to the angle between the active roller (2) and the winding pressure roller (4); the reinforcing ribs are any one of carbon fiber filament fibers, aramid filament fibers, polyester filament fibers, polyamide filament fibers, polyethylene filament fibers, and polyethylene filament fibers.

6. The nano-scale ultrafiltration high-pressure water purification pipe manufacturing device according to claim 1 is characterized in that: The driven roll forming pressure roller pressure cylinder (7), the active roller motor reducer (16), the hot air nozzle mechanism, the automatic deviation correction mechanism for conveyed materials, the reinforcing rib applicator, and the temperature controller are respectively connected to the main electrical operating table (26) by electrical wires.

7. The nano-scale ultrafiltration high-pressure water purification pipe manufacturing device according to claim 1 is characterized in that: The driven roll-forming roller (4) is made of a thick-walled seamless steel pipe, with shaft heads at both ends of the roller body, bearings and sliding bearing boxes are installed on the shaft heads, inlet and outlet valves are respectively made and installed at both ends of the shaft heads, and the roller surface of the driven roll-forming roller (4) is coated with a Teflon anti-stick coating; the active roller (2) is made of a thick-walled seamless steel pipe, with shaft heads at both ends of the roller body, bearings and bearing seats are installed on the shaft heads, inlet and outlet valves are respectively made and installed at both ends of the shaft heads, and a 1.5mm×1.5mm diamond fine-grained grid is made on the roller surface.

8. The nano-scale ultrafiltration high-pressure water purification pipe manufacturing device according to claim 1 is characterized in that: The reinforcing rib applicator is a reciprocating reinforcing rib applicator (11), which comprises an applicator speed regulating motor (111), a motor shaft coupling (112), a bearing box support bracket (113), an applicator T-shaped lead screw (114), a T-shaped threaded nut (115), a fiber filament reel tray bracket (116), a connecting plate (117), a second reinforcing rib fiber monofilament reel (118), a dual power automatic limit switch (119), and an applicator linear guide rail (120). , a linear guide support bracket (121), a limit switch slider (122), and a tray support slider (123); both ends of the T-shaped lead screw (114) are respectively mounted on the main frame (1) through the bearing box support bracket (113), and a motor shaft coupling (112) is provided at the outer end of the T-shaped lead screw (114) to connect the applicator speed regulating motor (111), and a T-shaped threaded nut (115) is installed in the middle of the T-shaped lead screw (114), and the T-shaped threaded nut (115) is installed in the middle of the T-shaped lead screw (114). 5) is provided with a connecting plate (117) connected to a tray support slider (123), a fiber filament reel tray support (116) is provided on the upper end of the tray support slider (123), the bottom of the tray support slider (123) is connected to the applicator linear guide rail (120) by dynamic fit, the applicator linear guide rail (120) is installed on the main frame (1) through the linear guide support brackets (121) at both ends, and the tray support slider is located on the applicator linear guide rail (120). Limit switch sliders (122) are also installed on both sides of the block (123), and the two limit switch sliders (122) are respectively equipped with dual power automatic limit switches (119) and slider positioning adjustment screws. The fiber filament reel tray bracket (116) is connected to a second reinforcing rib fiber monofilament reel (118); the reinforcing ribs applied by the second reinforcing rib fiber monofilament reel (118) are connected to the angle between the active roller (2) and the winding pressure roller (4).

9. The nano-scale ultrafiltration high-pressure resistant water purification pipe manufacturing device according to claim 1, characterized in that: The automatic deviation correction mechanism for conveying materials is an automatic deviation correction mechanism for the width direction of a non-woven fabric raw material coil (21), and comprises a deviation correction power motor (20), a reeling bracket (22), a slider (23), a linear guide rail (24), and a push-joint plate (25). The non-woven fabric raw material coil (21) is connected to a bearing support installed on the top of the reeling bracket (22), and four sliders (23) are installed at the bottom. The four sliders (23) are respectively connected to the linear guide rails (24) in a movable manner. The deviation correction power motor (20) is fixed to a frame base (27) of a main frame (1) by screws. The deviation correction power motor (20) is a linear reciprocating motor. The top end of the motor output shaft is connected to a push-joint plate (25). The push-joint plate (25) is fixedly connected to the bottom of the reeling bracket (22). The linear guide rail (24) is installed on the frame base (27) of the main frame (1).

Images