Space self-adaptive positioning clamp of welding tool

By designing adaptive positioning fixtures for welding tooling spaces, using the combined structure of unidirectional threaded rods and clamping components, the problem of repeated disassembly and assembly of workpieces in double-sided welding is solved, and production efficiency is improved.

CN222492800UActive Publication Date: 2025-02-18DALIAN RUNNAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421010455.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-18
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the double-sided welding process, repeated disassembly and assembly of workpieces increases the process time and reduces production efficiency.

Method used

An adaptive positioning fixture for welding workpiece space is designed, adopting a combined structure of a one-way threaded rod and a clamping assembly. Through the cooperation of the limit block and the knob, automatic positioning and direction adjustment of the workpiece are realized.

Benefits of technology

This device can effectively reduce the number of repeated disassembly and assembly of workpieces, improve the efficiency of the welding process, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, discloses a space self-adaptive positioning clamp of a welding tool, and solves the problem that the whole production efficiency is easy to reduce due to the fact that the working procedure time is increased when a workpiece is repeatedly disassembled and assembled during double-sided welding. A welding tool space self-adaption positioning clamp comprises a clamp workbench, supporting legs, a motor, a first groove, a one-way threaded rod, a fixing plate and a clamping assembly, the clamping plate is used for clamping a workpiece, in the initial state, a limiting block is in threaded connection to the outer surface of a rotating rod, and a locking mechanism of the limiting block effectively fixes the rotating rod into a connecting plate; when the welding direction of the workpiece needs to be adjusted, the limiting block is rotated to enable the reverse thread channel to be far away from the forward thread channel, the initial locking state of the rotating rod is relieved, the first knob is rotated to drive the rotating rod to rotate, accordingly, the clamping plate is driven to rotate, and the welding direction of the workpiece is conveniently adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a spatially adaptive positioning fixture for welding tooling. Background Art

[0002] Welding is a process that combines two or more materials by heating or pressurizing them, or both, to achieve atomic bonding and form a permanent connection. The workpiece needs to be fixed during welding to ensure that the position and posture of the workpiece remain unchanged during the welding process, which is essential to obtain uniform weld width, depth and appearance.

[0003] In special circumstances where double-sided welding of a workpiece is required, the welded workpiece needs to be manually removed for position adjustment. However, repeated disassembly and assembly of the workpiece will increase the process time, thereby easily reducing the overall production efficiency. Utility Model Content

[0004] The utility model aims to provide a space-adaptive positioning fixture for welding tooling. By adopting the device to work, the problem that repeated disassembly and assembly of workpieces during double-sided welding will increase process time and thus easily reduce overall production efficiency is solved.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding tool space adaptive positioning fixture, comprising a fixture workbench, and a support leg fixedly connected to the bottom end of the fixture workbench, a motor fixedly connected to one side of the fixture workbench, a first groove is opened on the upper surface of the fixture workbench, a one-way threaded rod is movably arranged inside the first groove, a fixing plate is threadedly connected to the outer surface of the one-way threaded rod, a clamping assembly for clamping is arranged above the fixing plate, one end of the one-way threaded rod is rotatably connected to the inner wall of the first groove, and the other end of the one-way threaded rod passes through the first groove and is fixedly connected to the output end of the motor;

[0006] The clamping assembly includes a support column fixedly connected to the top of the fixed plate, a connecting plate fixedly connected to the top of the support column, a rotating rod movably passing through the connecting plate, a clamping frame fixedly connected to one end of the rotating rod, a clamping plate arranged on the inner side of the clamping frame, a first knob fixedly connected to the other end of the rotating rod, and a limit block movably connected to the outer surface of the rotating rod, the inner surface of the limit block is provided with a forward threaded channel, the outer surface of the rotating rod is provided with a reverse threaded channel, and the forward threaded channel and the reverse threaded channel are arranged correspondingly.

[0007] Furthermore, a second groove is opened on one side of the clamping frame, a two-way threaded rod is movably arranged inside the second groove, a second knob is movably connected to one end of the clamping frame, a slider is threadedly connected to the outer surface of the two-way threaded rod, the slider is fixedly connected to the clamping plate, one end of the two-way threaded rod is rotatably connected to the inner wall of the second groove, and the other end of the two-way threaded rod passes through the second groove and is fixedly connected to the second knob.

[0008] Furthermore, an anti-skid pad is fixedly connected to the outer surface of the clamping plate, and the anti-skid pad is a component made of rubber material.

[0009] Furthermore, the clamping components are provided in two groups, wherein one group of the clamping components is provided at the top of the fixture workbench, and the other group of the clamping components is provided above the first groove.

[0010] Furthermore, an absorption component for absorbing welding generated gases is arranged above the clamp workbench, and the absorption component includes a support plate fixedly connected to one side of the clamp workbench, a top plate fixedly connected to the top of the support plate, a suction fan fixedly connected to the top of the top plate, a suction pipe fixedly connected to the air inlet end of the suction fan, and a suction hood fixedly connected to the bottom end of the suction pipe, and the suction pipe passes through the top plate.

[0011] Furthermore, the air outlet end of the suction fan is fixedly connected with an air outlet pipe, one end of the air outlet pipe is fixedly penetrated by a purification box, the top of the purification box is fixedly penetrated by an exhaust pipe, and activated carbon purification cotton is arranged inside the purification box.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model proposes a spatially adaptive positioning fixture for welding tooling, wherein a clamping plate is used to clamp a workpiece, and in an initial state, a limit block is threadedly connected to an outer surface of a rotating rod, and a forward thread path is engaged with a reverse thread path. At this time, the outer surface of the limit block abuts against an outer surface of a connecting plate, and a locking mechanism of the limit block effectively fixes the rotating rod inside the connecting plate. When the welding direction of the workpiece needs to be adjusted, the limit block is rotated to make the reverse thread path away from the forward thread path, thereby releasing the initial locking state of the rotating rod, and the rotating rod is driven to rotate by rotating the first knob, thereby driving the clamping plate to rotate, which is convenient for adjusting the welding direction of the workpiece and solves the problem that repeated disassembly and assembly of the workpiece during double-sided welding will increase the process time, thereby easily reducing the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the absorption component of the utility model;

[0016] Figure 3 This is a schematic diagram of the top structure of the fixture workbench of the utility model;

[0017] Figure 4 The structure of the clamping assembly of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 5 The structure of the clamping assembly of the utility model is shown in FIG. Figure 2 .

[0019] In the figure: 1. clamp workbench; 11. support leg; 12. first groove; 2. clamping assembly; 21. support column; 22. connecting plate; 23. rotating rod; 231. reverse thread channel; 24. clamping frame; 241. second groove; 25. clamping plate; 251. anti-slip pad; 26. limit block; 261. forward thread channel; 27. first knob; 3. purification box; 31. exhaust duct; 4. one-way threaded rod; 41. motor; 42. fixing plate; 5. two-way threaded rod; 51. second knob; 6. absorption assembly; 61. support plate; 62. top plate; 63. suction fan; 631. air outlet duct; 64. suction duct; 65. suction hood. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0022] Combination Figure 1 and Figure 3 A welding tooling space adaptive positioning fixture comprises a fixture workbench 1, and a supporting leg 11 fixedly connected to the bottom end of the fixture workbench 1, a motor 41 is fixedly connected to one side of the fixture workbench 1, a first groove 12 is opened on the upper surface of the fixture workbench 1, a one-way threaded rod 4 is movably arranged inside the first groove 12, a fixing plate 42 is threadedly connected to the outer surface of the one-way threaded rod 4, a clamping assembly 2 for clamping is arranged above the fixing plate 42, one end of the one-way threaded rod 4 is rotatably connected to the inner wall of the first groove 12, and the other end of the one-way threaded rod 4 passes through the first groove 12 and is fixedly connected to the output end of the motor 41.

[0023] The utility model is further described below in conjunction with embodiments.

[0024] Embodiment 1:

[0025] See also Figure 2-Figure 5The clamping assembly 2 includes a support column 21 fixedly connected to the top of the fixed plate 42, a connecting plate 22 fixedly connected to the top of the support column 21, a rotating rod 23 movably passing through the connecting plate 22, a clamping frame 24 fixedly connected to one end of the rotating rod 23, a clamping plate 25 arranged on the inner side of the clamping frame 24, a first knob 27 fixedly connected to the other end of the rotating rod 23, and a limit block 26 movably connected to the outer surface of the rotating rod 23, the inner surface of the limit block 26 is provided with a positive thread channel 261, the outer surface of the rotating rod 23 is provided with a reverse thread channel 231, the positive thread channel 261 and the reverse thread channel 231 are arranged correspondingly, and the clamping plate 25 is used to clamp the workpiece. In the initial state, the limit block 26 is threadedly connected to the outer surface of the rotating rod 23, and the positive thread channel 261 is engaged with the reverse thread channel 231. At this time, the outer surface of the limit block 26 is against the outer surface of the connecting plate 22. The locking mechanism of the limit block 26 effectively fixes the rotating rod 23 inside the connecting plate 22. When the welding direction of the workpiece needs to be adjusted, the limit block 26 is rotated to make the reverse thread channel 231 away from the positive thread channel 261, and the initial locking state of the rotating rod 23 is released. By rotating the first knob 27, the rotating rod 23 is driven to rotate, thereby driving the clamping plate 25 to rotate, which is convenient for adjusting the welding direction of the workpiece.

[0026] A second groove 241 is provided on one side of the clamping frame 24, and a bidirectional threaded rod 5 is movably arranged inside the second groove 241. A second knob 51 is movably connected to one end of the clamping frame 24, and a slider is threadedly connected to the outer surface of the bidirectional threaded rod 5, and the slider is fixedly connected to the clamping plate 25. One end of the bidirectional threaded rod 5 is rotatably connected to the inner wall of the second groove 241, and the other end of the bidirectional threaded rod 5 passes through the second groove 241 and is fixedly connected to the second knob 51. The clockwise or counterclockwise rotation of the second knob 51 can realize the clockwise or counterclockwise rotation of the bidirectional threaded rod 5, thereby facilitating the adjustment of the slider and the clamping plate 25 and facilitating the clamping of workpieces of different sizes.

[0027] The outer surface of the clamping plate 25 is fixedly connected with an anti-skid pad 251, which is a component made of rubber material. The rubber anti-skid pad 251 has a high friction coefficient, which is convenient for effectively increasing the friction between the contact surface with the workpiece and ensuring that the workpiece is stable and does not slide during the welding process.

[0028] There are two groups of clamping components 2, one group of which is arranged at the top of the fixture workbench 1, and the other group of which is arranged above the first groove 12. One group of the clamping components 2 is used to complete the preliminary fixation of the workpiece, and then the other group of the clamping components 2 is adjusted to reach the optimal welding position. Through the coordinated work of the two groups of clamping components 2, it is convenient to firmly clamp two different workpieces for welding.

[0029] An absorption component 6 for absorbing welding gas is arranged above the clamp workbench 1. The absorption component 6 includes a support plate 61 fixedly connected to one side of the clamp workbench 1, a top plate 62 fixedly connected to the top of the support plate 61, a suction fan 63 fixedly connected to the top of the top plate 62, a suction pipe 64 fixedly connected to the air inlet end of the suction fan 63, and a suction hood 65 fixedly connected to the bottom end of the suction pipe 64. The suction pipe 64 runs through the top plate 62. During welding, the suction hood 65 is placed close to the welding area to directly capture the smoke and harmful gases generated during the welding process. The suction pipe 64 extracts these pollutants through the suction fan 63, which is convenient for improving the working environment and protecting the health of operators.

[0030] The air outlet end of the suction fan 63 is fixedly connected to an air outlet pipe 631, one end of the air outlet pipe 631 is fixedly penetrated by a purification box 3, the top of the purification box 3 is fixedly penetrated by an exhaust pipe 31, and activated carbon purification cotton is arranged inside the purification box 3. The activated carbon purification cotton has extremely strong adsorption capacity, which is convenient for effectively removing harmful components in smoke and harmful gases generated during welding. The purified gas is discharged through the air outlet pipe 631, which greatly reduces the concentration of harmful substances.

[0031] When in use, the first group of clamping components 2 is used to complete the preliminary fixing of the workpiece, and then the second group of clamping components 2 is adjusted to complete the work of fixing the workpiece, that is, the clockwise or counterclockwise rotation of the second knob 51 is realized to realize the clockwise or counterclockwise rotation of the bidirectional threaded rod 5, thereby adjusting the slider and the clamping plate 25 to clamp workpieces of different sizes. After the clamping is completed, the motor 41 is started, and the motor 41 drives the unidirectional threaded rod 4 to rotate, thereby driving the fixing plate 42 to rotate along the unidirectional threaded rod 4, thereby adjusting the second group of clamping components 2 to the best welding position. Through the coordinated work of the two groups of clamping components 2, it is convenient to firmly clamp two different workpieces for welding. When welding, the suction hood 65 is placed close to the welding area to directly capture the smoke and harmful gases generated during the welding process. The suction pipe 64 will remove these pollutants. The gas is extracted through the suction fan 63 and enters the purification box 3. After being filtered by the activated carbon purification cotton, it is discharged through the air outlet pipe 631, which is convenient for improving the working environment and protecting the health of the operators. In the initial state, the limit block 26 is threadedly connected to the outer surface of the rotating rod 23, and the forward thread channel 261 is engaged with the reverse thread channel 231. At this time, the outer surface of the limit block 26 is against the outer surface of the connecting plate 22. The locking mechanism of the limit block 26 effectively fixes the rotating rod 23 inside the connecting plate 22. When the welding direction of the workpiece needs to be adjusted, the limit block 26 is rotated to make the reverse thread channel 231 away from the forward thread channel 261, and the initial locking state of the rotating rod 23 is released. The rotating rod 23 is driven to rotate by rotating the first knob 27, thereby driving the clamping plate 25 to rotate, which is convenient for adjusting the welding direction of the workpiece.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding tool space adaptive positioning fixture, comprising a fixture workbench (1), and a support leg (11) fixedly connected to the bottom end of the fixture workbench (1), characterized in that: A motor (41) is fixedly connected to one side of the clamp workbench (1), a first groove (12) is provided on the upper surface of the clamp workbench (1), a one-way threaded rod (4) is movably arranged inside the first groove (12), a fixing plate (42) is threadedly connected to the outer surface of the one-way threaded rod (4), a clamping assembly (2) for clamping is arranged above the fixing plate (42), one end of the one-way threaded rod (4) is rotatably connected to the inner wall of the first groove (12), and the other end of the one-way threaded rod (4) passes through the first groove (12) and is fixedly connected to the output end of the motor (41); The clamping assembly (2) comprises a support column (21) fixedly connected to the top end of a fixed plate (42), a connecting plate (22) fixedly connected to the top end of the support column (21), a rotating rod (23) movably passing through the connecting plate (22), a clamping frame (24) fixedly connected to one end of the rotating rod (23), a clamping plate (25) arranged on the inner side of the clamping frame (24), a first knob (27) fixedly connected to the other end of the rotating rod (23), and a limit block (26) movably connected to the outer surface of the rotating rod (23), the inner surface of the limit block (26) is provided with a positive threaded channel (261), the outer surface of the rotating rod (23) is provided with a reverse threaded channel (231), and the positive threaded channel (261) and the reverse threaded channel (231) are arranged correspondingly.

2. The welding tool space adaptive positioning fixture according to claim 1, characterized in that: A second groove (241) is provided on one side of the clamping frame (24), a bidirectional threaded rod (5) is movably arranged inside the second groove (241), one end of the clamping frame (24) is movably connected to a second knob (51), an outer surface of the bidirectional threaded rod (5) is threadedly connected to a slider, the slider is fixedly connected to the clamping plate (25), one end of the bidirectional threaded rod (5) is rotatably connected to the inner wall of the second groove (241), and the other end of the bidirectional threaded rod (5) passes through the second groove (241) and is fixedly connected to the second knob (51).

3. The welding tool space adaptive positioning fixture according to claim 2, characterized in that: The outer surface of the clamping plate (25) is fixedly connected with an anti-skid pad (251), and the anti-skid pad (251) is a component made of rubber material.

4. The welding tool space adaptive positioning fixture according to claim 3, characterized in that: The clamping components (2) are provided in two groups, one group of the clamping components (2) is provided at the top of the clamping workbench (1), and the other group of the clamping components (2) is provided above the first groove (12).

5. The welding tool space adaptive positioning fixture according to claim 1, characterized in that: An absorption assembly (6) for absorbing welding gas is arranged above the clamp workbench (1), and the absorption assembly (6) comprises a support plate (61) fixedly connected to one side of the clamp workbench (1), a top plate (62) fixedly connected to the top of the support plate (61), a suction fan (63) fixedly connected to the top of the top plate (62), a suction pipe (64) fixedly connected to the air inlet end of the suction fan (63), and a suction hood (65) fixedly connected to the bottom end of the suction pipe (64), and the suction pipe (64) passes through the top plate (62).

6. The welding tool space adaptive positioning fixture according to claim 5, characterized in that: The air outlet end of the suction fan (63) is fixedly connected to an air outlet pipe (631), one end of the air outlet pipe (631) is fixedly penetrated by a purification box (3), the top of the purification box (3) is fixedly penetrated by an exhaust pipe (31), and activated carbon purification cotton is arranged inside the purification box (3).