PPS material injection machine with positioning forming structure

By designing a PPS material injector with a positioning molding structure, the automatic mold positioning is achieved using electric telescopic rods and electric lifting rods, the problem of cumbersome manual positioning operation in the prior art is solved, and the production speed and efficiency are improved.

CN222495140UActive Publication Date: 2025-02-18DONGGUAN PUWAN PHOTOELECTRIC COOLING TECH CO LTD
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Patent Information

Application Number
CN202421117623.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the prior art, after manual demolding, the mold needs to be flushed and installed for positioning, which is complicated to operate and seriously affects the production speed of the mold.

Method used

A PPS material injection machine with a positioning and forming structure is designed, including a base, a positioning frame, a injection machine, an injection tube, an injection head, a heating tube, an upper positioning plate, an operating groove, an electric lifting rod, a lower positioning plate, Moving grooves, movable columns, clamping seats, electric telescopic rods and transport frames. Through the cooperation of the electric telescopic rod and the electric lift rod, the mold is automatically positioned and adjusted to ensure that the injection molding head is aligned with the mold.

Benefits of technology

Automatic mold positioning and adjustment is realized, reducing the complexity and time of manual operation, improving the production speed of molds, and avoiding the position deviation of the injection head and mold during injection molding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222495140U_ABST
Patent Text Reader

Abstract

The utility model provides a PPS material injection machine with a positioning forming structure, which comprises a base, a positioning frame arranged on one side of the top of the base, a material injection machine arranged on the top of the positioning frame, an injection molding pipe arranged at the bottom of one side of the material injection machine, an injection molding head arranged at the bottom end of the injection molding pipe, a heating pipe arranged on the outer wall of the injection molding pipe and an upper positioning plate arranged at the bottom of the injection molding pipe. An operation groove is formed in the top of the base, electric lifting rods are arranged at the four corners of the inner wall of the operation groove, a lower positioning plate is fixedly installed at the tops of the electric lifting rods, movable grooves are formed in the four corners of the top of the lower positioning plate, and movable columns are arranged at the four corners of the bottom of an upper positioning plate; according to the PPS material injection machine with the positioning and forming structure, the clamping plates are pushed through the two electric telescopic rods, a mold is clamped in the middle of the conveying frame, the mold is positioned, manpower is saved, the machining efficiency is improved, and meanwhile the position of the mold is automatically positioned.
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Description

Technical Field

[0001] The utility model belongs to the technical field of injection molding, and in particular relates to a PPS material injection machine provided with a positioning molding structure. Background Art

[0002] PPS is a special engineering plastic with excellent comprehensive performance. PPS has excellent high temperature resistance, corrosion resistance, radiation resistance, flame retardancy, balanced physical and mechanical properties, excellent dimensional stability and excellent electrical properties. It is widely used as a structural polymer material. After filling and modification, it is widely used as a special engineering plastic. When PPS material is injection molded, different injection molding heads need to be replaced when producing different plastic products. The replacement process is too cumbersome, and it is also impossible to position the fixed part of an object for injection molding. Among them, the "Injection molding with injection molding positioning structure" disclosed in the application number "CN202021122075.4" The "machine" is also an increasingly mature technology. Insert one end of the hose into the copper storage chamber with a rubber connecting plug on the left, and apply sealant to the contact point between the hose and the rubber connecting plug. Engage the other end of the hose with the small hole on the top of the injection pen, and apply sealant to its engagement point, so that the heated and softened plastic will not flow out of the connection gap due to excessive pressure. Place the injection pen in the middle of the slider, place buckles on the upper and lower ends of the slider, pick up the screw and align the sharper end of the screw with the hole on the upper part of the buckle, rotate clockwise and press down, so that the screw fixes the buckle on the slider, which is not only convenient for the installer to install, but also convenient for replacement when maintenance is needed. However, the device also has the following defects: after injection molding, it needs to be rinsed after manual demoulding, and the mold needs to be rinsed and installed and positioned. The operation is too cumbersome, which seriously affects the production speed of the mold. Utility Model Content

[0003] The utility model aims to provide a PPS material injection machine with a positioning molding structure, aiming to solve the problem in the prior art that after manual demoulding, the mold needs to be flushed, and the mold needs to be flushed and installed and positioned, which is too cumbersome to operate and seriously affects the production speed of the mold.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising a base, a positioning frame is provided on one side of the top of the base, an injection machine is provided on the top of the positioning frame, an injection tube is provided on the bottom of one side of the injection machine, an injection head is provided at the bottom end of the injection tube, a heating tube is provided on the outer wall of the injection tube, an upper positioning plate is provided on the bottom of the injection tube, an operating groove is provided on the top of the base, an electric lifting rod is provided at the four corners of the inner wall of the operating groove, a lower positioning plate is fixedly installed on the top of the electric lifting rod, movable grooves are provided at the four corners of the top of the lower positioning plate, movable columns are provided at the four corners of the bottom of the upper positioning plate, and the movable columns are inserted and connected in the movable groove.

[0005] In order to position the mold, as a preferred PPS material injection machine with a positioning molding structure of the utility model, clamping seats are provided on both sides of the top of the lower positioning plate, an electric telescopic rod is provided on the inner side of the clamping seat, and a splint is fixedly installed on one end of the electric telescopic rod.

[0006] In order to calibrate the position of the clamping seat, as a preferred PPS material injection machine with a positioning molding structure of the utility model, inverted wedge grooves are opened on both sides of the top of the clamping seat, and wedge blocks are provided on both sides of the bottom of the upper positioning plate, and the wedge blocks match the size of the inverted wedge grooves.

[0007] In order to move the position of the injection mold, as a preferred embodiment of the utility model, a PPS material injection machine provided with a positioning molding structure is provided, a transport frame is embedded on the top of the clamping seat.

[0008] In order to replenish the PPS material to the injection machine, as a preferred embodiment of the utility model, a PPS material injection machine with a positioning molding structure is provided, and a feeding funnel is sealed and connected to one side of the top of the injection machine.

[0009] In order to control the hot-melt temperature of PPS, a PPS material injection machine provided with a positioning molding structure is preferably provided with a temperature controller on one side of the injection machine.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1) Push the clamping plate through two electric telescopic rods to clamp the mold in the middle of the transport frame to position the mold. Lift the lower positioning plate through the electric lifting rod, and guide the lower positioning plate through the movable column moving in the movable groove. Insert the wedge block at the bottom of the upper positioning plate into the inverted wedge groove to ensure that the position of the injection head is consistent with the clamping seat, and ensure that the injection head is aligned with the mold. While saving manpower and improving processing efficiency, the mold position is automatically positioned to avoid the displacement of the injection head and the mold position during PPS injection molding;

[0012] 2) The injection mold is transported to the designated position by the transport rack, and the mold position is adjusted. The mold after injection is automatically transported by the transport rack for subsequent demoulding. The transport rack automatically transports the uninjected mold to facilitate workers to replace the injection mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the lower positioning plate of the utility model;

[0016] Figure 3 This is one of the schematic diagrams of the lower positioning plate structure of the utility model.

[0017] In the figure: 1. base; 2. positioning frame; 3. injection machine; 4. injection tube; 5. injection head; 6. heating tube; 7. upper positioning plate; 8. operation slot; 9. electric lifting rod; 10. lower positioning plate; 11. movable slot; 12. movable column; 13. clamping seat; 14. electric telescopic rod; 15. clamping plate; 16. inverted wedge slot; 17. wedge block; 18. transport rack; 19. feeding funnel; 20. temperature controller. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides the following technical solutions: a PPS material injection machine with a positioning molding structure, including a base 1, a positioning frame 2 is provided on one side of the top of the base 1, an injection machine 3 is provided on the top of the positioning frame 2, an injection tube 4 is provided on the bottom of one side of the injection machine 3, an injection head 5 is provided at the bottom end of the injection tube 4, a heating tube 6 is provided on the outer wall of the injection tube 4, an upper positioning plate 7 is provided on the bottom of the injection tube 4, an operating groove 8 is provided on the top of the base 1, an electric lifting rod 9 is provided at the four corners of the inner wall of the operating groove 8, a lower positioning plate 10 is fixedly installed on the top of the electric lifting rod 9, a movable groove 11 is provided at the four corners of the top of the lower positioning plate 10, and movable columns 12 are provided at the four corners of the bottom of the upper positioning plate 7, and the movable columns 12 are inserted and connected in the movable groove 11.

[0020] Preferably: clamping seats 13 are provided on both sides of the top of the lower positioning plate 10 , an electric telescopic rod 14 is provided inside the clamping seat 13 , and a clamping plate 15 is fixedly installed at one end of the electric telescopic rod 14 .

[0021] During specific use, the mold is placed on the transport rack 18, the clamping plate 15 is pushed by two electric telescopic rods 14, the mold is clamped in the middle of the transport rack 18, the mold is positioned, the lower positioning plate 10 is lifted by the electric lifting rod 9, the movable column 12 moves in the movable groove 11, the lower positioning plate 10 is guided, and the injection head 5 is inserted into the mold for injection molding.

[0022] Preferably, inverted wedge-shaped grooves 16 are provided on both sides of the top of the clamping seat 13 , and wedge-shaped blocks 17 are provided on both sides of the bottom of the upper positioning plate 7 , and the sizes of the wedge-shaped blocks 17 match those of the inverted wedge-shaped grooves 16 .

[0023] During specific use, when the lower positioning plate 10 moves upward, the wedge block 17 at the bottom of the upper positioning plate 7 is inserted into the inverted wedge groove 16 to ensure that the injection head 5 and the clamping seat 13 are in the same position and the injection head 5 is aligned with the mold.

[0024] Preferably, a transport frame 18 is embedded on the top of the clamping seat 13 .

[0025] During specific use, the transport rack 18 transports the injection mold to a designated position, adjusts the position of the mold, and cooperates with the clamping plate 15 to position the mold to avoid position deviation of the mold during injection molding.

[0026] Preferably, one side of the top of the injection machine 3 is sealed and connected to a feeding funnel 19 .

[0027] During specific use, the PPS material is added to the injection machine 3 through the feeding funnel 19 .

[0028] Preferably, a temperature controller 20 is provided on one side of the injection machine 3 .

[0029] During specific use, the heating temperature of the heating tube 6 is adjusted by the temperature controller 20 to prevent the PPS from solidifying due to a drop in temperature during injection molding.

[0030] Working principle: Place the mold on the transport rack 18, which transports the injection mold to the specified position. Adjust the mold position. Push the clamp 15 through two electric telescopic rods 14 to clamp the mold in the middle of the transport rack 18 to position the mold. Lift the lower positioning plate 10 through the electric lifting rod 9. The movable column 12 moves in the movable groove 11 to guide the lower positioning plate 10. Insert the wedge block 17 at the bottom of the upper positioning plate 7 into the inverted wedge groove 16 to ensure that the injection head 5 is in the same position as the clamping seat 13 and that the injection head 5 is aligned with the mold. Insert the injection head 5 into the mold for injection molding to avoid displacement of the mold position. Adjust the heating temperature of the heating tube 6 through the temperature controller 20 to avoid solidification caused by a drop in PPS temperature during injection molding.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A PPS material injection machine with a positioning molding structure, comprising a base (1), characterized in that: A positioning frame (2) is provided on one side of the top of the base (1), an injection machine (3) is provided on the top of the positioning frame (2), an injection tube (4) is provided on the bottom of one side of the injection machine (3), an injection head (5) is provided at the bottom end of the injection tube (4), a heating tube (6) is provided on the outer wall of the injection tube (4), an upper positioning plate (7) is provided on the bottom of the injection tube (4), an operating groove (8) is provided on the top of the base (1), an electric lifting rod (9) is provided at the four corners of the inner wall of the operating groove (8), a lower positioning plate (10) is fixedly installed on the top of the electric lifting rod (9), movable grooves (11) are provided at the four corners of the top of the lower positioning plate (10), and movable columns (12) are provided at the four corners of the bottom of the upper positioning plate (7) and are inserted and connected in the movable groove (11).

2. A PPS material injection machine with a positioning molding structure according to claim 1, characterized in that: Clamping seats (13) are provided on both sides of the top of the lower positioning plate (10), an electric telescopic rod (14) is provided inside the clamping seat (13), and a clamping plate (15) is fixedly installed on one end of the electric telescopic rod (14).

3. A PPS material injection machine with a positioning molding structure according to claim 2, characterized in that: The top two sides of the clamping seat (13) are provided with inverted wedge-shaped grooves (16), and the bottom two sides of the upper positioning plate (7) are provided with wedge-shaped blocks (17), and the sizes of the wedge-shaped blocks (17) match those of the inverted wedge-shaped grooves (16).

4. A PPS material injection machine with a positioning molding structure according to claim 3, characterized in that: A transport frame (18) is embedded on the top of the clamping seat (13).

5. A PPS material injection machine with a positioning molding structure according to claim 1, characterized in that: One side of the top of the injection machine (3) is sealed and connected to a feeding funnel (19).

6. A PPS material injection machine with a positioning molding structure according to claim 1, characterized in that: A temperature controller (20) is provided on one side of the injection machine (3).

Citation Information

Patent Citations

  • Injection molding machine with injection molding positioning structure

    CN212707706U