Rubber extruder convenient to disassemble and clean

By designing auxiliary cleaning devices and auxiliary disassembly devices in the rubber extruder, the motor-driven mechanical system can be used to achieve rapid cleaning of the inner wall of the jacket and rapid disassembly of the discharge pipe, which solves the problem of the disassembly and cleaning process of the existing rubber extruder. The problem of inefficiency significantly improves operating efficiency.

CN222495308UActive Publication Date: 2025-02-18GUILIN YANXING MASCH CO LTD
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Patent Information

Application Number
CN202421308019.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the disassembly and cleaning process of existing rubber extruders, operators need to open the snaps on the first heating jacket and the second heating jacket to clean the inner wall of the jacket, and the discharge pipe needs to be screwed out before it can be Disassembly and cleaning increases the workload of operators and reduces work efficiency.

Method used

A rubber extruder including an auxiliary cleaning device and an auxiliary disassembly device is designed, and the inner wall of the jacket is quickly cleaned by a bevel gear and threaded rod system driven by a first motor, and a worm and rotary rod system driven by a second motor. Quick disassembly of the discharge pipe.

Benefits of technology

Through the cooperation of auxiliary cleaning devices and auxiliary disassembly devices, operators can quickly disassemble and clean the rubber extruder, reducing workload and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222495308U_ABST
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Abstract

The utility model relates to the technical field of rubber extruders, in particular to a rubber extruder convenient to disassemble and clean, which comprises a base and a supporting block, the upper surface of the base is fixedly connected with the supporting block, and an auxiliary cleaning device and an auxiliary disassembling device are respectively arranged on the upper surface of the base. The left side of the box body is fixedly connected with a third motor through a support, an output shaft of the third motor is rotationally connected with the surface of the box body through a bearing, an auxiliary cleaning device and an auxiliary dismounting device are matched, a threaded block drives an upper shell to move upwards, and a rotating rod drives a supporting plate and a discharging pipe to be away from the box body; according to the rubber extruder, the discharging pipe can be conveniently detached and replaced by an operator, through cooperation of the auxiliary cleaning device and the auxiliary detaching device, the operator can rapidly detach and clean the rubber extruder, the workload of the operator is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber extruders, in particular to a rubber extruder which is easy to disassemble and clean. Background Art

[0002] Rubber extruder is a basic equipment in the rubber industry. It plays a very important role in the production process of tires and rubber products. The rubber extruder needs to be disassembled and cleaned after use.

[0003] For example, the authorization announcement number "CN220409560U" is a rubber extruder that is easy to disassemble and clean. By setting blocks on both sides of the feed hopper, a rotating lock is set between the first heating jacket and the second heating jacket, and the first heating jacket and the second heating jacket are locked and closed at 1 / 2 by a buckle, a threaded connection is set between the discharge pipe and the second heating jacket, so that the main components of the extruder can be disassembled. The quick locking connection method is adopted to ensure the simplicity of disassembly and reassembly, improve the convenience of use and the cleaning effect. However, when the device cleans the inner wall of the jacket, the operator needs to open the buckles on the first heating jacket and the second heating jacket to clean the attachments on the inner walls of the two jackets. The device requires the discharge pipe on the surface of the second heating jacket to be unscrewed before it can be disassembled and cleaned, which increases the workload of the operator and reduces the working efficiency of the device. Utility Model Content

[0004] The purpose of the utility model is to solve the problems that the buckles on the first heating jacket and the second heating jacket must be opened to clean the attachments on the inner walls of the two jackets, and the discharge pipe on the surface of the second heating jacket must be screwed out before it can be disassembled and cleaned, which increases the workload of the operator and reduces the working efficiency of the device. A rubber extruder that is easy to disassemble and clean is proposed.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A rubber extruder that is easy to disassemble and clean is designed, comprising a base and a support block, the upper surface of the base being fixedly connected to the support block, the upper surface of the base being respectively provided with an auxiliary cleaning device and an auxiliary disassembly device, the surface of the support block being fixedly connected to a box body, the left side of the box body being fixedly connected to a third motor through a bracket, the output shaft of the third motor being rotatably connected to the surface of the box body through a bearing, the output shaft of the third motor being fixedly connected to a stirring assembly, the upper surface of the box body being fixedly connected to a feed hopper, and the inner surface of the box body being fixedly connected to a heating jacket.

[0007] Preferably, the auxiliary cleaning device includes a first motor and a first shell, the surface of the first shell is fixedly connected to the surface of the base, the first motor is fixedly connected to the surface of the first shell through a bracket, the output shaft of the first motor is rotatably connected to the surface of the first shell through a bearing, the output shaft of the first motor is fixedly connected to a first bevel gear, the first bevel gear is meshed with a second bevel gear, the surface of the second bevel gear is fixedly connected to a threaded rod, both ends of the threaded rod are rotatably connected to the surface of the first shell through bearings, the surface of the threaded rod is threadedly connected to a threaded hole opened on the surface of the threaded block, and one end of the threaded rod is fixedly connected to an upper shell.

[0008] Preferably, the other end of the threaded block is slidably connected to the surface of the first shell, the surface of the upper shell is slidably connected to the surface of the box body, and the upper shell is sealed with the box body through silicone rubber.

[0009] Preferably, the right side of the box body is slidably connected to the discharge pipe, and the discharge pipe is sealed with the box body through silicone rubber. The lower surface of the base is fixedly connected to a support leg.

[0010] Preferably, the auxiliary disassembly device includes a second motor and a second shell, the surface of the second shell is fixedly connected to the base, the second motor is fixedly connected to the surface of the second shell through a bracket, the output shaft of the second motor is fixedly connected to a worm, the worm is engaged with the worm wheel, the rotating shaft surface of the worm wheel is fixedly connected to a rotating rod, the surface of the rotating rod is slidingly connected to the surface of the support plate through a pin shaft, and the surface of the second shell is fixedly connected to a fixed block.

[0011] Preferably, the rotating shaft of the worm wheel is rotationally connected to the second shell surface through a bearing, the support plate surface is slidingly connected to the second shell surface and the fixed block surface respectively, and the support plate surface is fixedly connected to a discharge pipe.

[0012] The utility model proposes a rubber extruder that is easy to disassemble and clean, and has the beneficial effects of: through the cooperation of the auxiliary cleaning device and the auxiliary disassembly device, the output shaft of the first motor is started to rotate to drive the first bevel gear to rotate, the first bevel gear drives the second bevel gear and the threaded rod to rotate, the threaded rod drives the threaded block and the upper shell to move upward, and the threaded block drives the upper shell to move upward to the limit position and then stops the output shaft of the first motor, which is convenient for the operator to clean the inside of the box, and the output shaft of the second motor is started to rotate to drive the worm to rotate, the rotation of the worm drives the worm wheel and the rotating rod to rotate, and the rotating rod drives the support plate and the discharge pipe away from the box, which is convenient for the operator to disassemble and replace the discharge pipe. Through the cooperation of the auxiliary cleaning device and the auxiliary disassembly device, the operator can quickly disassemble and clean the rubber extruder, thereby reducing the workload of the operator and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 for Figure 1 Front cross-sectional view of

[0015] Figure 3 for Figure 1 A side sectional view of

[0016] Figure 4 for Figure 2 Part A of FIG;

[0017] Figure 5 for Figure 2 a side sectional view of the auxiliary cleaning device;

[0018] Figure 6 for Figure 2 Side cross-sectional view in .

[0019] In the figure: 1. base, 2. auxiliary cleaning device, 201. first motor, 202. first housing, 203. first bevel gear, 204. second bevel gear, 205. threaded rod, 206. threaded block, 207. upper housing, 3. auxiliary disassembly device, 301. second motor, 302. second housing, 303. worm, 304. worm gear, 305. rotating rod, 306. support plate, 307. fixed block, 4. support block, 5. box body, 6. third motor, 7. stirring assembly, 8. feed hopper, 9. heating jacket, 10. discharge pipe, 11. support leg. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] Refer to the attached Figure 1-6 : In this embodiment, a rubber extruder that is easy to disassemble and clean includes a base 1 and a support block 4. The upper surface of the base 1 is fixedly connected to the support block 4. The upper surface of the base 1 is respectively provided with an auxiliary cleaning device 2 and an auxiliary disassembly device 3. The surface of the support block 4 is fixedly connected to a box body 5. The left side of the box body 5 is fixedly connected to the third motor 6 through a bracket. The third motor 6 can meet the working needs according to actual requirements. The output shaft of the third motor 6 is rotatably connected to the surface of the box body 5 through a bearing. The output shaft of the third motor 6 is fixedly connected to a stirring assembly 7. The stirring assembly 7 and the heating jacket 9 are both disclosed in the authorization announcement number "CN220409560U" and will not be repeated here. A feed hopper 8 is fixedly connected to the upper surface of the box body 5, and a heating jacket 9 is fixedly connected to the inner surface of the box body 5.

[0022] The other end of the threaded block 206 is slidably connected to the surface of the first shell 202, and the surface of the upper shell 207 is slidably connected to the surface of the box body 5. The upper shell 207 is sealed with the box body 5 through silicone rubber. The silicone rubber can maintain the softness and sealing of the material at higher temperatures, ensuring long-term stable operation in a high temperature environment. The right side of the box body 5 is slidably connected to the discharge pipe 10, and the discharge pipe 10 is sealed with the box body 5 through silicone rubber. The lower surface of the base 1 is fixedly connected to the support leg 11, and the rotating shaft of the worm gear 304 is rotatably connected to the surface of the second shell 302 through a bearing. The surface of the support plate 306 is slidably connected to the surface of the second shell 302 and the surface of the fixed block 307 respectively. The surface of the support plate 306 is fixedly connected to the discharge pipe 10, and the movement of the support plate 306 drives the discharge pipe 10 to move synchronously.

[0023] Refer to the attached Figure 1-3 : The auxiliary cleaning device 2 includes a first motor 201 and a first shell 202. The first motor 201 is a servo motor. According to actual requirements, it can meet the working requirements. The surface of the first shell 202 is fixedly connected to the surface of the base 1. The first motor 201 is fixedly connected to the surface of the first shell 202 through a bracket. The output shaft of the first motor 201 is rotatably connected to the surface of the first shell 202 through a bearing. The output shaft of the first motor 201 is fixedly connected to a first bevel gear 203. The first bevel gear 203 is meshed with the second bevel gear 204. The rotation of the first bevel gear 203 drives the second bevel gear 204 to rotate. The surface of the second bevel gear 204 is fixedly connected to a threaded rod 205. The rotation of the second bevel gear 204 drives the threaded rod 205 to rotate synchronously. The two ends of the threaded rod 205 are rotatably connected to the surface of the first shell 202 through bearings. The surface of the threaded rod 205 is threadedly connected to the threaded hole opened on the surface of the threaded block 206. The rotation of the threaded rod 205 drives the threaded block 206 and the upper shell 207 to move synchronously. One end of the threaded block 206 is fixedly connected to the upper shell 207.

[0024] Refer to the attached Figure 1 、 2 , 4 and 5: The auxiliary disassembly device 3 includes a second motor 301 and a second shell 302, the second motor 301 is a servo motor, which can meet the working requirements according to actual requirements. The surface of the second shell 302 is fixedly connected to the base 1, and the second motor 301 is fixedly connected to the surface of the second shell 302 through a bracket. The output shaft of the second motor 301 is fixedly connected to a worm 303, which is engaged with the worm gear 304. The rotation of the worm 303 drives the worm gear 304 to rotate. The surface of the rotating shaft of the worm gear 304 is fixedly connected to a rotating rod 305, and the rotation of the worm gear 304 drives the rotating rod 305 to rotate synchronously. The surface of the rotating rod 305 is slidingly connected to the surface of the support plate 306 through a pin shaft, and the rotating rod 305 drives the support plate 306 to move. The surface of the second shell 302 is fixedly connected to a fixed block 307.

[0025] Working principle:

[0026] Since the rubber extruder pours rubber particles into the box 5 when feeding, the internal heating jacket 9 heats the rubber particles into a molten state when the rubber extruder works, and then the molten rubber is extruded through the discharge pipe 10. Some of the rubber will remain inside the box 5 during extrusion, and the box needs to be cleaned.

[0027] Auxiliary cleaning process for rubber extruder box:

[0028] When it is necessary to clean the box body 5 in the extruder, the external power supply of the first motor 201 is connected, the output shaft of the first motor 201 is started to rotate to drive the first bevel gear 203 to rotate, the first bevel gear 203 drives the second bevel gear 204 and the threaded rod 205 to rotate, the threaded rod 205 drives the threaded block 206 and the upper shell 207 to move upward, the threaded block 206 drives the upper shell 207 to move upward to the limit position, and then the output shaft of the first motor 201 is stopped to facilitate the operator to clean the inside of the box body 5. According to the above operation, after cleaning, the output shaft of the first motor 201 is started again to reverse and drive the upper shell 207 to move downward to return to its original position, completing the auxiliary cleaning process of the rubber extruder box body, which is convenient for the operator to clean the inside of the box.

[0029] Auxiliary disassembly process of the rubber extruder discharge pipe:

[0030] Connect the external power supply of the second motor 301, start the output shaft of the second motor 301 to rotate and drive the worm 303 to rotate, the rotation of the worm 303 drives the worm wheel 304 and the rotating rod 305 to rotate, and the rotating rod 305 drives the support plate 306 and the discharge pipe 10 away from the box body 5, so that the operator can disassemble and replace the discharge pipe 10 conveniently. According to the above operation, after the operator installs the new discharge pipe 10 on the surface of the support plate 306, start the output shaft of the second motor 301 again to reverse and drive the discharge pipe 10 to return to its original position, completing the auxiliary disassembly process of the discharge pipe, making it convenient for the operator to disassemble the discharge pipe.

[0031] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A rubber extruder that is easy to disassemble and clean, comprising a base (1) and a support block (4), wherein the upper surface of the base (1) is fixedly connected to the support block (4), and characterized in that: The upper surface of the base (1) is provided with an auxiliary cleaning device (2) and an auxiliary disassembly device (3), respectively; the surface of the support block (4) is fixedly connected to a box (5); the left side of the box (5) is fixedly connected to a third motor (6) via a bracket; the output shaft of the third motor (6) is rotatably connected to the surface of the box (5) via a bearing; the output shaft of the third motor (6) is fixedly connected to a stirring assembly (7); the upper surface of the box (5) is fixedly connected to a feed hopper (8); the inner surface of the box (5) is fixedly connected to a heating jacket (9); the auxiliary cleaning device (2) comprises a first motor (201) and a first outer shell (202); the surface of the first outer shell (202) is fixedly connected to the surface of the base (1); the first outer shell (202) is fixedly connected to the surface of the base (1); A motor (201) is fixedly connected to the surface of a first housing (202) via a bracket; an output shaft of the first motor (201) is rotatably connected to the surface of the first housing (202) via a bearing; a first bevel gear (203) is fixedly connected to the output shaft of the first motor (201); the first bevel gear (203) is meshed with a second bevel gear (204); a threaded rod (205) is fixedly connected to the surface of the second bevel gear (204); both ends of the threaded rod (205) are rotatably connected to the surface of the first housing (202) via bearings; the surface of the threaded rod (205) is threadedly connected to a threaded hole provided on the surface of a threaded block (206); and one end of the threaded block (206) is fixedly connected to an upper housing (207).

2. A rubber extruder that is easy to disassemble and clean according to claim 1, characterized in that: The other end of the threaded block (206) is slidably connected to the surface of the first shell (202), the surface of the upper shell (207) is slidably connected to the surface of the box body (5), and the upper shell (207) is sealed with the box body (5) via silicone rubber.

3. A rubber extruder that is easy to disassemble and clean according to claim 2, characterized in that: The right side of the box body (5) is slidably connected to the discharge pipe (10), the discharge pipe (10) is sealed with the box body (5) via silicone rubber, and the lower surface of the base (1) is fixedly connected to a support leg (11).

4. A rubber extruder that is easy to disassemble and clean according to claim 3, characterized in that: The auxiliary disassembly device (3) comprises a second motor (301) and a second housing (302); the surface of the second housing (302) is fixedly connected to a base (1); the second motor (301) is fixedly connected to the surface of the second housing (302) via a bracket; a worm (303) is fixedly connected to the output shaft of the second motor (301); the worm (303) is meshed with a worm wheel (304); a rotating rod (305) is fixedly connected to the surface of the rotating shaft of the worm wheel (304); the surface of the rotating rod (305) is slidably connected to the surface of a support plate (306) via a pin shaft; and a fixing block (307) is fixedly connected to the surface of the second housing (302).

5. A rubber extruder that is easy to disassemble and clean according to claim 4, characterized in that: The rotating shaft of the worm wheel (304) is rotatably connected to the surface of the second housing (302) via a bearing, the surface of the support plate (306) is slidably connected to the surface of the second housing (302) and the surface of the fixed block (307), and the surface of the support plate (306) is fixedly connected to a discharge pipe (10).

Citation Information

Patent Citations

  • Rubber extruder convenient to disassemble and clean

    CN220409560U