Polymer geomembrane unwinding device

By designing a polymer geomembrane unwinding device including springs, pressing blocks, short shafts, long rods and alarms, the problem of not being able to promptly remind staff to replace geomembrane coils in the prior art is solved, and the unwinding is improved. Efficiency and effectiveness in ensuring geomembrane integrity.

CN222498109UActive Publication Date: 2025-02-18YUNNAN SHENZHOU ENG MATERIALS CO LTD
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Patent Information

Application Number
CN202421325225.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing polymer geomembrane unwinding device cannot promptly remind staff when the geomembrane roll is emptied, resulting in an increase in downtime and a decrease in production efficiency.

Method used

A polymer geomembrane unwinding device was designed. Through the cooperation of springs, pressing blocks, short shafts, long rods and alarms, the staff will be promptly reminded to replace the geomembrane when it is about to be unwinded.

Benefits of technology

It effectively prevents the ineffective increase of downtime, improves the unwinding efficiency, and ensures the integrity of the geomembrane through the structure of the bottom box, grooves, springs, clamps and rubber pads, and avoids wrinkles caused by friction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of unwinding equipment, and discloses a macromolecule geomembrane unwinding device which comprises a table plate, a plurality of supporting blocks are fixedly connected to the top end of the table plate, membrane rolls are arranged at the top ends of the two supporting blocks on the left side, and a bottom block is fixedly connected to the front end of the supporting block on the front section of the left side. The right side of the top end of the bottom block is fixedly connected with a telescopic column, the top end of the telescopic column is rotationally connected with a long shaft, the bottom end of the long shaft is fixedly connected with a short rod, the short rod is sleeved with a first spring, the bottom end of the short rod is fixedly connected with a pressing block, and the top end of the telescopic column is rotationally connected with a short shaft; the bottom end of the left side of the short shaft is fixedly connected with a long rod, and the top end of the left side of the bottom block is fixedly connected with an alarm. According to the geomembrane roll unwinding device, when the current geomembrane roll is about to be unwound, a worker can be reminded to replace the geomembrane roll in time, invalid increase of downtime is prevented, and the purpose of improving unwinding efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of unwinding equipment, in particular to a polymer geomembrane unwinding device. Background Art

[0002] The polymer geomembrane unwinding device is a device used to unfold and lay polymer geomembrane. Polymer geomembrane is an engineering material with anti-permeability, anti-leakage, anti-aging and other characteristics, and is often used in civil engineering such as waterproofing, isolation, and reinforcement. The unwinding device can automatically and orderly unwind and flatten the polymer geomembrane from the reel through a mechanical structure to ensure the correct laying and use of the membrane material during the construction process. This device usually includes rollers, tensioning devices and control systems to ensure that the geomembrane is quickly and effectively unfolded at the construction site to improve work efficiency.

[0003] After searching, Chinese patent announcement number: CN212049670U discloses a geomembrane unwinding device, including a support seat, a roller is fixedly arranged on the top of the support seat, and stabilizing plates for fixing the roller are arranged on both sides of the roller; a rolling bearing is arranged inside the roller, a steel pipe is arranged inside the rolling bearing, and a winding core for placing the geomembrane is arranged at the end of the steel pipe away from the rolling bearing; by arranging wheels at the bottom end of the support seat, time and labor are saved when pulling the rope, and the operation is simple; the material of the outer ring of the wheel is rubber material, which effectively solves the problem that the wheel plays a protective role on the laid geomembrane during the unwinding process; the utility model has a simple structure and is easy to operate, and is worthy of promotion.

[0004] The beneficial effects in the above patent specification mention that "by arranging wheels at the bottom end of the support seat, time and effort are saved when pulling the rope, and the operation is simple; the material of the outer ring of the wheel is rubber material, which effectively solves the problem that the wheels play a protective role on the laid geomembrane during the unwinding process." Although the above patent is simple to operate and the wheels can protect the laid geomembrane, it is unable to promptly remind the staff when the current geomembrane roll is empty during specific use. This makes it impossible for the staff to quickly find the empty membrane roll and replace it, which further leads to the problem of increased downtime and reduced production efficiency. For this reason, a polymer geomembrane unwinding device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a polymer geomembrane unwinding device, aiming to improve the problem in the prior art that it is impossible to promptly remind the staff when the current geomembrane roll is emptied, which makes it impossible for the staff to quickly find the vacant film roll and replace it, further leading to increased downtime and reduced production efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A polymer geomembrane unwinding device comprises a table board, the top of the table board is fixedly connected to a plurality of support blocks, the tops of the two support blocks on the left are provided with film rolls, the front end of the support block in the left front section is fixedly connected to a bottom block, the top right side of the bottom block is fixedly connected to a telescopic column, the top of the telescopic column is rotatably connected to a long shaft, the bottom end of the long shaft is fixedly connected to a short rod, the outer sleeve of the short rod is provided with a spring, the bottom end of the short rod is fixedly connected to a pressing block, the top of the telescopic column is rotatably connected to the short shaft, the left bottom end of the short shaft is fixedly connected to the long rod, the left top end of the bottom block is fixedly connected to an alarm, the top of the table board is fixedly connected to a roll control assembly, and the top right side of the table board is fixedly connected to a pressing assembly.

[0008] Furthermore, the roll control assembly includes a support frame, the bottom end of the support frame is fixedly connected to the top of the table top, the front and rear ends of the inner wall of the support frame are fixedly connected with turntables, the adjacent sides of the two turntables are rotatably connected with rollers, and the tops of the two support blocks on the right side are provided with stretching rods.

[0009] Furthermore, the pressing assembly includes a base box, which has two grooves inside, and multiple springs are arranged inside the grooves. The inner wall of the groove is slidably connected with a clamp, and the outside of the clamp is fixedly connected with a limiting block, and the adjacent sides of the two clamps are fixedly connected with rubber pads.

[0010] Furthermore, adjacent sides of the two rubber pads are in contact with each other, and the outer portion of the limit block is slidably connected to the inner wall of the groove.

[0011] Furthermore, one end of the second spring is fixedly connected to one side of the inner wall of the groove, and the other end of the second spring is fixedly connected to one side of the clamping plate.

[0012] Furthermore, the left front end of the long axis is fixedly connected to the right side of the short axis, and the bottom end of the long rod is in contact with the top end of the alarm.

[0013] Furthermore, one end of the spring 1 is fixedly connected to the bottom end of the long axis, and the other end of the spring 1 is fixedly connected to the top end of the pressing block.

[0014] Furthermore, the inner wall of the bottom end of the pressing block is in contact with the outside of the film roll, and the four corners of the bottom end of the table top are fixedly connected with table legs.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, through the mutual cooperation of the spring, the pressing block, the short shaft, the long rod, the alarm and other structures, when the current geomembrane roll is about to be unwound, the staff can be reminded in time to replace it, so as to prevent the ineffective increase of the downtime and achieve the purpose of improving the unwinding efficiency.

[0017] 2. In the utility model, through the mutual cooperation of the bottom box, the groove, the second spring, the clamping plate, the limit block and other structures, the geomembrane can be tightly pressed when it is unrolled to prevent the geomembrane from wrinkling due to friction and other reasons, further ensuring the integrity of the geomembrane and achieving the purpose of ensuring the quality of the geomembrane. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a polymer geomembrane unwinding device proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of a pressing block of a polymer geomembrane unwinding device proposed by the utility model;

[0020] Figure 3 The utility model provides a schematic diagram of a clamping plate structure of a polymer geomembrane unwinding device.

[0021] Legend:

[0022] 1. Table top; 2. Support block; 3. Film roll; 4. Bottom block; 5. Telescopic column; 6. Long axis; 7. Spring 1; 8. Pressing block; 9. Short axis; 10. Long rod; 11. Alarm; 12. Support frame; 13. Turntable; 14. Roller; 15. Stretching rod; 16. Bottom box; 17. Groove; 18. Spring 2; 19. Clamp; 20. Limit block; 21. Rubber pad. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1The utility model provides an embodiment: a polymer geomembrane unwinding device, including a table board 1, the four corners of the bottom end of the table board 1 are fixedly connected to table legs, the top of the table board 1 is fixedly connected to a plurality of support blocks 2, the table board 1 here provides support for the support blocks 2, the tops of the two left support blocks 2 are provided with film rolls 3, the front end of the left front support block 2 is fixedly connected to a bottom block 4, the support blocks 2 here provide stable support for the film roll 3, so that it is stable when unwinding.

[0025] Reference Figure 1-Figure 2 The top right side of the bottom block 4 is fixedly connected with a telescopic column 5, and the top of the telescopic column 5 is rotatably connected with a long shaft 6. The telescopic column 5 here will drive the long shaft 6 to move up and down when telescoping, and the bottom end of the long shaft 6 is fixedly connected with a short rod, and a spring 7 is sleeved on the outside of the short rod, so that the bottom end of the short rod is fixedly connected with a pressing block 8. The spring 7 here squeezes the pressing block 8 and the film roll 3 more tightly, which is not easy to cause false alarm, and the inner wall of the bottom end of the pressing block 8 is in contact with the outside of the film roll 3.

[0026] Reference Figure 1-Figure 2 One end of a spring 7 is fixedly connected to the bottom end of a long axis 6, and the other end of a spring 7 is fixedly connected to the top of a pressing block 8. The long axis 6 and the pressing block 8 here provide stable support for the spring 7, so that it operates smoothly. The top of the telescopic column 5 is rotatably connected to a short axis 9, and the left front end of the long axis 6 is fixedly connected to the right side of the short axis 9. The left bottom end of the short axis 9 is fixedly connected to a long rod 10, and the short axis 9 here provides a stable supporting force for the long rod 10.

[0027] Reference Figure 1-Figure 2 The bottom end of the long rod 10 contacts the top end of the alarm 11, and the alarm 11 is fixedly connected to the top left side of the bottom block 4. When the film roll 3 is about to be unwound, the long rod 10 contacts the alarm 11, thereby providing the staff with an opportunity to replace it. The top end of the table board 1 is fixedly connected to a roll control assembly, which includes a support frame 12. The bottom end of the support frame 12 is fixedly connected to the top end of the table board 1. The roll control assembly here is used to control the stretching of the film roll 3. Turntables 13 are fixedly connected to the front and rear ends of the inner wall of the support frame 12.

[0028] Reference Figure 1 and Figure 3 A roller 14 is rotatably connected to the adjacent side of the two turntables 13, and a stretching rod 15 is arranged at the top of the two right support blocks 2. The roller 14 and the stretching rod 15 here are used to stretch the geomembrane to prevent wrinkles. A pressing component is fixedly connected to the right side of the top of the table top 1, and the pressing component includes a bottom box 16. The pressing component here is used to further press the unrolled geomembrane to prevent it from wrinkling due to factors such as friction. Two grooves 17 are provided inside the bottom box 16, and a plurality of springs 18 are arranged inside the grooves 17.

[0029] Reference Figure 3 The multiple springs 18 here make the extrusion tighter and further enhance the stretching and pressing effect on the geomembrane. The inner wall of the groove 17 is slidably connected with a splint 19. One end of the spring 18 is fixedly connected to one side of the inner wall of the groove 17, and the other end of the spring 18 is fixedly connected to one side of the splint 19. The groove 17 and the splint 19 here provide a stable operating space for the spring 18, so that it can be smoothly extended and retracted. The outside of the splint 19 is fixedly connected to a limiting block 20.

[0030] Reference Figure 3 The outer part of the limit block 20 is slidably connected to the inner wall of the groove 17, and the adjacent sides of the two clamping plates 19 are fixedly connected with rubber pads 21. The rubber pads 21 here are used to directly contact the geomembrane. At the same time, due to the special nature of its material, the damage of the geomembrane caused by excessive extrusion is avoided. The adjacent sides of the two rubber pads 21 are in contact.

[0031] Working principle: When using this device, the staff can first place the film roll 3 on the top of the two support blocks 2 on the left side of the table 1, and then pull out one end of the film roll 3, pass it through the top of the roller 14 between the two turntables 13, and the support frame 12 here plays a supporting role, and then pass it through the bottom end of the stretching rod 15, and finally pass it through the middle of the bottom box 16. At this time, start the device to start unwinding the geomembrane. During unwinding, as the film roll 3 gradually decreases, its thickness also decreases.

[0032] At this time, the telescopic column 5 on the bottom block 4 will drop, and at the same time, the long rod 10 under the long axis 6 and the short axis 9 will also drop. The spring 7 here is to make the pressing block 8 fit more closely with the membrane roll 3, with higher accuracy and less prone to false alarms. When the geomembrane on the membrane roll 3 is about to be unwound, the long rod 10 drops to the bottom and touches the alarm 11. At this time, the alarm 11 will sound an alarm to remind the staff that it needs to be replaced in time.

[0033] When the geomembrane on the membrane roll 3 passes through the bottom box 16, the spring 2 18 will cause the rubber pad 21 to press the geomembrane under the action of the clamping plate 19 and the groove 17 to prevent it from wrinkling. At the same time, the limit block 20 here also limits the range of the clamping plate 19.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A polymer geomembrane unwinding device, comprising a table (1), characterized in that: The top of the table top (1) is fixedly connected to a plurality of support blocks (2), the tops of the two support blocks (2) on the left are provided with film rolls (3), the front end of the support block (2) on the left front section is fixedly connected to a bottom block (4), the top right side of the bottom block (4) is fixedly connected to a telescopic column (5), the top of the telescopic column (5) is rotatably connected to a long shaft (6), the bottom end of the long shaft (6) is fixedly connected to a short rod, the outer sleeve of the short rod is provided with a spring (7), the bottom end of the short rod is fixedly connected to a pressing block (8), the top of the telescopic column (5) is rotatably connected to a short shaft (9), the left bottom end of the short shaft (9) is fixedly connected to a long rod (10), the left top end of the bottom block (4) is fixedly connected to an alarm (11), the top of the table top (1) is fixedly connected to a roll control component, and the top right side of the table top (1) is fixedly connected to a pressing component.

2. The polymer geomembrane unwinding device according to claim 1, characterized in that: The roll control assembly comprises a support frame (12), the bottom end of the support frame (12) is fixedly connected to the top end of the table top (1), the front and rear ends of the inner wall of the support frame (12) are fixedly connected to turntables (13), the adjacent sides of the two turntables (13) are rotatably connected to rollers (14), and the top ends of the two support blocks (2) on the right side are provided with stretching rods (15).

3. The polymer geomembrane unwinding device according to claim 1, characterized in that: The pressing assembly comprises a bottom box (16), two grooves (17) are provided inside the bottom box (16), a plurality of springs (18) are arranged inside the grooves (17), a clamping plate (19) is slidably connected to the inner wall of the groove (17), the outside of the clamping plate (19) is fixedly connected to a limiting block (20), and the adjacent sides of the two clamping plates (19) are fixedly connected to rubber pads (21).

4. The polymer geomembrane unwinding device according to claim 3, characterized in that: The adjacent sides of the two rubber pads (21) are in contact with each other, and the outside of the limit block (20) is slidably connected to the inner wall of the groove (17).

5. The polymer geomembrane unwinding device according to claim 3, characterized in that: One end of the second spring (18) is fixedly connected to one side of the inner wall of the groove (17), and the other end of the second spring (18) is fixedly connected to one side of the clamping plate (19).

6. The polymer geomembrane unwinding device according to claim 1, characterized in that: The left front end of the long shaft (6) is fixedly connected to the right side of the short shaft (9), and the bottom end of the long rod (10) is in contact with the top end of the alarm (11).

7. The polymer geomembrane unwinding device according to claim 1, characterized in that: One end of the spring one (7) is fixedly connected to the bottom end of the long shaft (6), and the other end of the spring one (7) is fixedly connected to the top end of the pressing block (8).

8. The polymer geomembrane unwinding device according to claim 1, characterized in that: The inner wall of the bottom end of the pressing block (8) is in contact with the outside of the film roll (3), and the four corners of the bottom end of the table top (1) are fixedly connected to table legs.

Citation Information

Patent Citations

  • Geomembrane unwinding device

    CN212049670U