Deep dehydration type stacked spiral sludge dehydrator

By designing the adjustment device in the sludge dewatering machine and adjusting the position of the backpressure plate using electric telescopic rods and transfer rods, the problem of insufficient initial dehydration of the sludge and inability to effectively increase the internal pressure of the backpressure plates is solved, and the problem of further improvement is achieved Efficient sludge dehydration effect.

CN222498936UActive Publication Date: 2025-02-18GLOBAL VILLAGE (GUANGZHOU) ENVIRONMENTAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420994008.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing sludge dewatering machines are not dehydrated sufficiently during the initial working stage, and the fixed position of the backpressure plate cannot effectively improve the internal pressure of the sludge with good fluidity, resulting in unsatisfactory dehydration effect.

Method used

A deep dehydration type stacked screw sludge dewatering machine is designed, and the adjustment device is used to connect it to the backpressure plate through an electric telescopic rod and a rotary rod. In the initial state, the mud outlet is closed to increase the internal pressure, and the back is adjusted according to the fluidity of the sludge. The position of the pressure plate ensures that the sludge is fully dehydrated and discharged.

Benefits of technology

The dehydration effect of the sludge in the initial working stage is improved, preventing insufficient dehydration, and by adjusting the position of the backpressure plate, the dehydration rate of the sludge with high fluidity is improved, and the overall dehydration efficiency is improved.

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Abstract

The utility model relates to the technical field of sludge dewatering machines, and discloses a deep dewatering type stacked spiral sludge dewatering machine which comprises an equipment base and further comprises an adjusting device, one side of the top of the equipment base is fixedly connected with an equipment main body, and the adjusting device is fixedly connected in one side of the equipment main body. A filtering device is fixedly connected to the interior of the equipment body, a stirring device is fixedly connected to the other side of the top of the equipment base, the adjusting device comprises a mounting plate, an electric telescopic rod is fixedly connected to the other side of the mounting plate, and a transfer rod is fixedly connected to the other side of the electric telescopic rod; the other side of the transfer rod is fixedly connected with a back pressure plate; according to the sludge dewatering device, the electric telescopic rod and the transfer rod are connected with the back pressure plate, the back pressure plate closes the sludge outlet at the beginning, the internal pressure between the spiral shaft and the back pressure plate is increased, sludge which is not sufficiently concentrated at the beginning is concentrated and dewatered, the dewatering effect of the sludge is favorably improved, and insufficient dewatering is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dewatering machines, and more specifically to a deep dewatering type spiral stacking sludge dewatering machine. Background Art

[0002] Sludge is the inevitable product of sewage treatment plants and sewage stations. Sludge that has not been properly treated will directly cause secondary pollution to water bodies and the atmosphere after entering the environment. Since the sludge is still in a liquid flow state after concentration or digestion, the volume is still large and cannot be transported and processed. In order to further reduce the moisture content, the sludge must be dehydrated; the laminated spiral sludge dewatering machine is a water treatment equipment widely used in municipal sewage treatment projects and petrochemical, light industry, chemical fiber, papermaking, pharmaceutical, leather and other industrial industries. After the sludge is concentrated by gravity in the concentration section, it is transported to the dehydration section. In the process of moving forward, as the filter gap and pitch gradually become smaller, and under the blocking effect of the back pressure plate, a huge internal pressure is generated, and the volume continues to shrink, achieving the purpose of full dehydration.

[0003] Existing deficiencies: At the beginning of the operation of the sludge dewatering machine, the incoming sludge to be treated has a high liquid content, and the sludge will enter the dewatering stage before it is fully concentrated in the concentration stage, and will quickly flow out from the outlet, so that the sludge obtained at the beginning is not fully dehydrated; secondly, the back pressure plate of the existing sludge dewatering machine is fixed in position, the sludge with a higher water content has good fluidity, and the extrusion space of the back pressure plate is fixed, which cannot increase the internal pressure of this part of the sludge with good fluidity, which is not conducive to the dehydration of the sludge. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a deep dehydration type screw stacking sludge dehydrator to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a deep dehydration type spiral stacking sludge dewatering machine, comprising an equipment base and an adjusting device, wherein one side of the top of the equipment base is fixedly connected to an equipment body, one side of the equipment body is internally fixedly connected to the adjusting device, the inside of the equipment body is fixedly connected to a filtering device, the other side of the top of the equipment base is fixedly connected to a stirring device, the adjusting device comprises a mounting plate, the other side of the mounting plate is fixedly connected to an electric telescopic rod, the other side of the electric telescopic rod is fixedly connected to a transfer rod, and the other side of the transfer rod is fixedly connected to a back pressure plate.

[0006] Furthermore, the main body of the equipment includes a fuselage, one side of the fuselage is fixedly connected to an outlet box, one side of the outlet box is fixedly connected to a transmission box, the top of the transmission box is fixedly connected to a main motor, the bottom of the main motor is fixedly connected to a driving bevel gear, and the other side of the bottom of the driving bevel gear is movably connected to a driven bevel gear.

[0007] Furthermore, a spiral shaft is fixedly sleeved inside the driven bevel gear, the pitch of the spiral shaft on the outer side close to the outlet box is smaller than the pitch on the other side, a connecting piece is movably sleeved on the other side of the spiral shaft, and a mud inlet is opened on the top of the connecting piece.

[0008] Furthermore, the filtering device includes a connecting plate, one side of the connecting plate is fixedly connected to the equipment body, the other side of the connecting plate is movably connected to a fixed ring, the other side of the fixed ring is movably connected to a movable ring, the outer side of the fixed ring is fixedly connected to a hanging ring, and the inner side of the hanging ring is movably sleeved with a connecting rod.

[0009] Furthermore, a water collection trough is provided on one side of the top of the equipment base, and a filtrate outlet is provided near the middle of the front bottom of the equipment base.

[0010] Furthermore, the stirring device includes a stirring box, a support plate is fixedly connected to the top middle of the stirring box, a stirring motor is fixedly connected to the top middle of the support plate, a stirring shaft is fixedly connected to the bottom of the stirring motor, and stirring blades are fixedly connected to both sides of the stirring shaft.

[0011] Furthermore, a metering box is fixedly connected to the other side of the mixing box, a sewage outlet is fixedly connected to one side of the mixing box, and a sewage pipe is fixedly connected to the bottom of one side of the sewage outlet.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The utility model is provided with an adjusting device, which is connected to the back pressure plate through an electric telescopic rod and a transfer rod, so that in the initial state, the back pressure plate closes the mud outlet on the machine body, and the internal pressure generated by the spiral shaft and the back pressure plate is increased, so that the insufficiently concentrated sludge generated when the dewatering machine starts to work is concentrated and dehydrated on the spiral shaft, which is beneficial to improving the dewatering effect of the sludge and preventing insufficient dehydration.

[0014] 2. The utility model is provided with an adjusting device. After the dehydrator has been working for a period of time, when the fluidity of the sludge in the filter device is roughly the same, the electric telescopic rod starts to work and begins to shrink. The back pressure plate is moved in the opposite direction of the mud outlet through the transfer rod, and the distance between the back pressure plate and the mud outlet is adjusted to discharge the sludge. This is beneficial to regulating the movement of sludge with high fluidity so that it can be discharged after being dehydrated, thereby improving the dehydration rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the regulating device of the utility model.

[0017] Figure 3 It is a structural schematic diagram of the equipment body of the utility model.

[0018] Figure 4 It is a structural schematic diagram of the filtering device of the present utility model.

[0019] Figure 5 It is a schematic diagram of the cross-sectional structure of the stirring device of the utility model.

[0020] The accompanying drawings are marked as follows: 1. Equipment base; 101. Water storage tank; 102. Filtrate outlet; 2. Equipment body; 201. Fuselage; 202. Outlet box; 203. Transmission box; 204. Main motor; 205. Active bevel gear; 206. Driven bevel gear; 207. Screw shaft; 208. Connector; 3. Adjustment device; 301. Mounting plate; 302. Electric telescopic rod; 303. Transfer rod; 304. Back pressure plate; 4. Filtering device; 401. Connecting plate; 402. Fixed ring; 403. Moving ring; 404. Lifting ring; 405. Connecting rod; 5. Stirring device; 501. Stirring box; 502. Support plate; 503. Stirring motor; 504. Stirring shaft; 505. Stirring blade; 506. Metering box; 507. Sewage outlet; 508. Sewage pipe. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are only examples. The deep dewatering type screw stacking sludge dewatering machine involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0022] Reference Figure 1-Figure 5The utility model provides a deep dehydration type spiral stacking sludge dehydrator, including an equipment base 1, and also includes an adjusting device 3. One side of the top of the equipment base 1 is fixedly connected with an equipment body 2, one side of the equipment body 2 is internally fixedly connected with the adjusting device 3, the inside of the equipment body 2 is fixedly connected with a filtering device 4, and the other side of the top of the equipment base 1 is fixedly connected with a stirring device 5. The adjusting device 3 includes a mounting plate 301, the other side of the mounting plate 301 is fixedly connected with an electric telescopic rod 302, the other side of the electric telescopic rod 302 is fixedly connected with a transfer rod 303, and the other side of the transfer rod 303 is fixedly connected with a back pressure plate 304, which is connected to the back pressure plate 304 through the electric telescopic rod 302 and the transfer rod 303. It is movably connected to the screw shaft 207. In the initial state, the back pressure plate 304 closes the mud outlet on the machine body 201, increasing the internal pressure generated between the screw shaft 207 and the back pressure plate 304, so that the insufficiently concentrated sludge generated when the dewatering machine just starts working is concentrated and dehydrated on the screw shaft 207, which is beneficial to improving the dewatering effect of the sludge and preventing insufficient dehydration. After the dewatering machine has been working for a period of time, when the fluidity of the sludge in the filter device 4 is roughly the same, the electric telescopic rod 302 starts to work and begins to shrink, and moves the back pressure plate 304 in the opposite direction of the mud outlet through the transfer rod 303, and adjusts the distance between the back pressure plate 304 and the mud outlet to discharge the sludge, which is beneficial to regulating the movement of the sludge with high fluidity, so that it can be discharged after being dehydrated, thereby improving the dehydration rate.

[0023] In a preferred embodiment, the equipment body 2 includes a fuselage 201, one side of the fuselage 201 is fixedly connected to an outlet box 202, one side of the outlet box 202 is fixedly connected to a transmission box 203, the top of the transmission box 203 is fixedly connected to a main motor 204, the bottom of the main motor 204 is fixedly connected to a driving bevel gear 205, and the other side of the bottom of the driving bevel gear 205 is movably connected to a driven bevel gear 206.

[0024] In a preferred embodiment, a screw shaft 207 is fixedly sleeved inside the driven bevel gear 206, and the pitch of the outer side of the screw shaft 207 close to the outlet box 202 is smaller than the pitch of the other side. A connecting piece 208 is movably sleeved on the other side of the screw shaft 207, and a mud inlet is provided on the top of the connecting piece 208. The reduction of the pitch on the screw shaft 207 is conducive to the gradual concentration and dehydration of the sludge.

[0025] In a preferred embodiment, the filtering device 4 includes a connecting plate 401, one side of which is fixedly connected to the equipment body 2, the other side of the connecting plate 401 is movably connected to a fixed ring 402, the other side of the fixed ring 402 is movably connected to a movable ring 403, the outer side of the fixed ring 402 is fixedly connected to a hanging ring 404, the inner part of the hanging ring 404 is movably sleeved with a connecting rod 405, and the rotation of the spiral shaft 207 drives the movable ring 403 to collide with the fixed ring 402 to clean the filter seam, which is beneficial to prevent blockage.

[0026] In a preferred embodiment, a water collection tank 101 is provided on one side of the top of the equipment base 1 , and a filtrate port 102 is provided near the middle of the front bottom of the equipment base 1 .

[0027] In a preferred embodiment, the stirring device 5 includes a stirring box 501, a support plate 502 is fixedly connected to the top middle of the stirring box 501, a stirring motor 503 is fixedly connected to the top middle of the support plate 502, a stirring shaft 504 is fixedly connected to the bottom of the stirring motor 503, and stirring blades 505 are fixedly connected to both sides of the stirring shaft 504.

[0028] In a preferred embodiment, a metering box 506 is fixedly connected to the other side of the mixing box 501 , a sewage outlet 507 is fixedly connected to one side of the mixing box 501 , and a sewage pipe 508 is fixedly connected to the bottom of one side of the sewage outlet 507 .

[0029] The working principle of the utility model is as follows: by conveying the sludge into the metering box 506, and then adjusting the amount of sludge conveyed to the stirring box 501 by the metering box 506, adding flocculant into the stirring box 501, the stirring motor 503 works to drive the stirring shaft 504 to rotate, the stirring blades 505 on the stirring shaft 504 fully stir the sludge to form alum flowers, the stirred sludge enters the filtering device 4 through the sewage outlet 507, the sewage pipe 508 and the connecting piece 208, and the main motor 204 works to drive the active bevel gear The wheel 205 rotates, which in turn drives the driven bevel gear 206 meshing with the active bevel gear 205 to rotate. The driven bevel gear 206 rotates and drives the screw shaft 207 to rotate. The sludge is concentrated by gravity in the concentration area with a large pitch of the screw shaft 207. The filtrate enters the water tank 101 from the gap between the fixed ring 402 and the movable ring 403, and is finally discharged from the filtrate port 102. At the same time, the rotation of the screw shaft 207 drives the movable ring 403 to collide with the fixed ring 402, cleaning the filter seam, which is conducive to preventing The concentrated sludge is pushed along the direction of rotation of the screw shaft 207 and enters the dehydration area with a small pitch to be dehydrated under the internal pressure between the back pressure plate 304 and the mud outlet. The electric telescopic rod 302 and the transfer rod 303 are connected to the back pressure plate 304, and the back pressure plate 304 is movably connected to the screw shaft 207. In the initial state, the back pressure plate 304 closes the mud outlet on the machine body 201, increasing the internal pressure generated between the screw shaft 207 and the back pressure plate 304, so that the concentration generated when the dehydrator starts working is insufficient. The sludge is concentrated and dehydrated on the spiral shaft 207, which is beneficial to improving the dehydration effect of the sludge and preventing insufficient dehydration. After the dehydrator has been working for a period of time, when the fluidity of the sludge in the filter device 4 is roughly the same, the electric telescopic rod 302 starts to work and begins to shrink, and the back pressure plate 304 is moved in the opposite direction of the mud outlet through the transfer rod 303. The distance between the back pressure plate 304 and the mud outlet is adjusted to discharge the sludge, which is beneficial to regulating the movement of the sludge with high fluidity, so that it can be discharged after being dehydrated, thereby improving the dehydration rate.

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A deep dehydration type screw stacking sludge dehydrator, comprising an equipment base (1), characterized in that: The device also comprises an adjusting device (3), wherein one side of the top of the device base (1) is fixedly connected to the device body (2), one side of the device body (2) is internally fixedly connected to the adjusting device (3), the inside of the device body (2) is fixedly connected to the filtering device (4), the other side of the top of the device base (1) is fixedly connected to the stirring device (5), the adjusting device (3) comprises a mounting plate (301), the other side of the mounting plate (301) is fixedly connected to the electric telescopic rod (302), the other side of the electric telescopic rod (302) is fixedly connected to the transfer rod (303), and the other side of the transfer rod (303) is fixedly connected to the back pressure plate (304).

2. The deep dehydration type screw stack sludge dehydrator according to claim 1, characterized in that: The device body (2) comprises a body (201), one side of the body (201) is fixedly connected to an outlet box (202), one side of the outlet box (202) is fixedly connected to a transmission box (203), the top of the transmission box (203) is fixedly connected to a main motor (204), the bottom of the main motor (204) is fixedly connected to a driving bevel gear (205), and the other side of the bottom of the driving bevel gear (205) is movably connected to a driven bevel gear (206).

3. The deep dehydration type screw stack sludge dehydrator according to claim 2, characterized in that: A screw shaft (207) is fixedly sleeved inside the driven bevel gear (206), the pitch of the screw shaft (207) on the outer side close to the outlet box (202) is smaller than the pitch of the other side, and a connecting piece (208) is movably sleeved on the other side of the screw shaft (207), and a mud inlet is opened on the top of the connecting piece (208).

4. The deep dehydration type screw stack sludge dehydrator according to claim 1, characterized in that: The filtering device (4) comprises a connecting plate (401), one side of the connecting plate (401) is fixedly connected to the device body (2), the other side of the connecting plate (401) is movably connected to a fixing ring (402), the other side of the fixing ring (402) is movably connected to a moving ring (403), the outer side of the fixing ring (402) is fixedly connected to a lifting ring (404), and the inner part of the lifting ring (404) is movably sleeved with a connecting rod (405).

5. The deep dehydration type screw stack sludge dehydrator according to claim 1, characterized in that: A water collection tank (101) is provided on one side of the top of the equipment base (1), and a filtrate opening (102) is provided near the middle of the front bottom of the equipment base (1).

6. The deep dehydration type screw stack sludge dehydrator according to claim 1, characterized in that: The stirring device (5) comprises a stirring box (501), a support plate (502) is fixedly connected to the middle of the top of the stirring box (501), a stirring motor (503) is fixedly connected to the middle of the top of the support plate (502), a stirring shaft (504) is fixedly connected to the bottom of the stirring motor (503), and stirring blades (505) are fixedly connected to both sides of the stirring shaft (504).

7. The deep dehydration type screw stack sludge dehydrator according to claim 6, characterized in that: A metering box (506) is fixedly connected to the other side of the mixing box (501), a sewage outlet (507) is fixedly connected to one side of the mixing box (501), and a sewage pipe (508) is fixedly connected to the bottom of one side of the sewage outlet (507).