Polyester grey cloth production pretreatment device with high elasticity function
By designing a high-elastic functional polyester grey fabric production pretreatment device including wire handling clips, sponge blocks, glue wiping boxes and heating and drying units, the problem of polyester wire losing elasticity during the production process is solved and the stability of the wire is achieved Transmission and rapid air-drying improve product quality and production efficiency.
Patent Information
- Application Number
- CN202420469777.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-12
AI Technical Summary
During the production process of polyester embryo cloth, the polyester wire loses elasticity due to long-term pulling, and may even break, resulting in knotting and tangling of lines during the braiding process, affecting production efficiency and product quality.
A high elastic function polyester grey fabric production pretreatment device is designed, including the main frame, wire plastering unit and heating and drying unit. The wire clip is used to transfer multiple strands of wire. The sponge block prevents the wire from vibrating through its own force absorption effect. The glue box and threading hole make the wire soaked with glue. The blower and the electric heating wire cooperate to quickly air-dry, which enhances the Wire strength and elasticity.
Through this device, the stable transmission and rapid air-drying of polyester wires during the production process is ensured, the strength and elasticity of the wires are increased, the occurrence of knotting and entanglement of lines is reduced, and the production efficiency and product quality of polyester embryo cloth are improved.
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Figure CN222499655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester grey cloth production, in particular to a production pretreatment device for polyester grey cloth with high elasticity. Background Art
[0002] Polyester fiber, commonly known as "polyester", is a synthetic fiber made from organic dibasic acid and diol by chemical polycondensation. It is a kind of polymer compound. Polyester fiber has excellent wrinkle resistance and shape retention. Secondly, polyester fiber has high strength and elastic recovery ability, making the woven fabric strong and durable, and can quickly recover to its original shape.
[0003] In actual production, polyester materials are often made into rolled grey cloth for standby use. During the production process, the grey cloth needs to be woven from hundreds or even thousands of silk threads. Therefore, during the weaving process, it is necessary to ensure that the threads are not knotted or entangled. In addition, during the silk thread transportation process, due to the low structural strength of the single-strand fine wire, the raw silk thread is subjected to tension as the transportation power. Long-term pulling will cause the silk thread to lose its elasticity, and in severe cases, it will cause the silk thread to break. For this reason, we propose a production pretreatment device for polyester grey cloth with high elasticity function. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a high-elastic polyester grey cloth production pretreatment device. On the inlet side of the wire material, the wire-sorting clamp can sort and convey the multiple strands of wire material for producing the polyester grey cloth, and on the outlet side of the wire material, the sponge block can prevent the polyester thread from vibrating after being acted on by the blower through its own force absorption effect, thereby ensuring the stable transmission of the polyester thread during the production of the grey cloth; when the polyester thread passes through the threading hole inside the glue spreading box, it is soaked with glue, and the blower cooperates with the electric heating wire to blow out hot air, thereby quickly drying the polyester thread drawn out from the glue spreading box, and the air-dried polyester thread can increase its own strength under the action of the glue, thereby obtaining better elasticity, and facilitating the subsequent weaving processing of the polyester grey cloth, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production pretreatment device for polyester grey fabric with high elasticity function, comprising a main frame, a wire arrangement and gluing unit and a heating and drying unit;
[0006] Main frame: It is a square box structure with a glue storage box installed and fixed on the upper side;
[0007] The wire management and gluing unit comprises a mounting rod, a slot, a block, a wire management clip, a threaded short shaft and a tightening block. Two longitudinal mounting rods are fixedly connected to the left side of the interior of the main frame. The two mounting rods are distributed in upper and lower positions, and a row of square slots are provided in a linear array at one end of the mounting rod facing outward. The wire management clip is composed of two arc-shaped metal sheets, and a block is fixedly connected to the upper and lower ends of the wire management clip. The upper and lower blocks correspond to the two slots respectively. The wire management clip is installed and clamped between the upper and lower mounting rods through the upper and lower blocks. The opposite ends of the upper and lower blocks are fixedly connected with vertical threaded short shafts. The two vertical threaded short shafts extend out of the slots for a distance, and are threadedly connected with tightening blocks at the extended ends. The tightening blocks are tightly attached to the upper and lower sides of the mounting rod.
[0008] Heating and drying unit: installed on the right side inside the main frame.
[0009] The glue storage box is used to store glue, and the mounting rod is used to install the wire clip. By inserting the clamping blocks at both ends into the clamping slot, the wire clip can be limited and clamped between the upper and lower mounting rods. The wire clips in the linear array can sort and organize the wire strands used to weave nylon grey cloth, thereby ensuring the stable supply of raw wire threads in the production of polyester grey cloth. The tightening block is connected by tightening the threaded short shaft at the end of the clamping block, and then while fixing the wire clip, the inner buckle size of the wire clip can be adjusted by the tightness of the tightening, so that it can be suitable for raw wire threads of different thicknesses. The heating and drying unit is used to air-dry the polyester thread impregnated with glue. The air-dried polyester thread can increase its own strength under the action of the glue, thereby obtaining better elasticity and facilitating the subsequent weaving of the polyester grey cloth.
[0010] Furthermore, the wire management and glue spreading unit further comprises a feeder arm, a glue spreading box and threading holes. Three feeder arms are fixedly connected to the top of the main frame, and a rectangular glue spreading box is fixedly connected to the lower end of the feeder arm. The glue storage box is connected to the inside of the glue spreading box through the feeder arm, and a row of threading holes is provided in the internal through-type card of the glue spreading box. The feeder arm is used to transport glue to the inside of the glue spreading box, and the polyester thread is soaked with glue when passing through the threading holes inside the glue spreading box.
[0011] Furthermore, the heating and drying unit includes a blower, an electric heating wire, a mounting clamp and a sponge block. The blower is fixedly installed at the upper position on the right side of the main frame. The air outlet of the blower is arranged obliquely to the right, and an electric heating wire is installed at the air outlet. The upper and lower mounting clamps are fixedly connected to the right side of the main frame. The mounting clamp corresponds to the mounting rod horizontally, and a sponge block is clamped and fixed between the upper and lower mounting clamps. The internal linear array of the sponge block is provided with a plurality of transverse small through holes. The silk thread raw material of the polyester grey cloth passes through the left wire clip and passes through the internal through holes of the sponge block. The blower cooperates with the electric heating wire to blow out hot air, so as to quickly dry the polyester thread drawn from the glue box. The mounting clamp is used for the installation of the sponge block. The sponge block can prevent the polyester thread from vibrating after being acted on by the blower through its own force absorption effect, thereby ensuring the stable transmission of the polyester thread during the production of the grey cloth.
[0012] Furthermore, it also includes a motor installation box and a wire roller sleeve shaft. The upper right side of the main frame is an inclined end face, and the motor installation box is fixedly connected to the upper right corner of the front end of the motor installation box. The motor is fixedly installed inside the motor installation box. The output shaft of the motor is set backward and is fixedly connected to the wire roller sleeve shaft through a coupling. The wire roller sleeve shaft is used to cover the material roller to wind the wire or cloth. The motor inside the motor installation box is energized to drive the wire roller sleeve shaft to rotate.
[0013] Furthermore, it also includes a bearing and a limit lever. The rear side of the main frame is fixedly mounted with a bearing, the output shaft of the motor inside the motor mounting box extends from the inner ring side of the bearing, and the rear end of the line roller sleeve shaft is movably connected to the limit lever. The bearing is used to protect the output shaft of the motor to prevent the gravity of the material roller from damaging the line roller sleeve shaft. When the limit lever is flattened, the material roller can be easily installed. When the limit lever is pulled up, the material roller can be limited.
[0014] Furthermore, it also includes a control panel and a feed pump. The front end of the main frame is equipped with a control panel, and the feed pump is installed at the feed boom. The feed pump, the blower, the heating wire, and the input end of the motor inside the motor installation box are all electrically connected to the output end of the external power supply through the control panel. The feed pump is used to control the delivery of the rubber inside the feed boom, and the control panel is used to control the start and stop of the electrical devices contained in the equipment.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the high elastic function polyester grey fabric production pretreatment device has the following advantages:
[0016] 1. On the inlet side of the thread material, the thread-management clip can separate and transport the multiple strands of thread material for producing polyester grey cloth, and on the outlet side of the thread material, the sponge block can prevent the polyester thread from vibrating after being affected by the blower through its own force absorption effect, thereby ensuring the stable transmission of the polyester thread during the production process of the grey cloth;
[0017] 2. When the polyester thread passes through the threading hole inside the glue box, it is soaked with glue. The blower cooperates with the electric heating wire to blow out hot air, so as to quickly air-dry the polyester thread led out from the glue box. The air-dried polyester thread can increase its own strength under the action of the glue, thereby obtaining better elasticity and facilitating the subsequent weaving of polyester grey cloth;
[0018] 3. In the utility model, on the inlet side of the wire material, the wire-management clip can separate and transport the multiple strands of wire material for producing polyester grey cloth, and on the outlet side of the wire material, the sponge block can prevent the polyester thread from vibrating after being acted on by the blower through its own force absorption effect, thereby ensuring the stable transmission of the polyester thread during the production of the grey cloth; when the polyester thread passes through the threading hole inside the glue-spreading box, it is soaked with glue, and the blower cooperates with the electric heating wire to blow out hot air, so as to quickly air-dry the polyester thread led out of the glue-spreading box, and the air-dried polyester thread can increase its own strength under the action of the glue, thereby obtaining better elasticity and facilitating the subsequent weaving processing of the polyester grey cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the left side structure of the utility model;
[0021] Figure 3 For this utility model Figure 2 A magnified view of the structure at center;
[0022] Figure 4 It is a schematic diagram of the right side structure of the utility model.
[0023] In the figure: 1 main frame, 2 glue storage box, 3 wire management and glue spreading unit, 31 feeding boom, 32 glue spreading box, 33 threading hole, 34 mounting rod, 35 slot, 36 block, 37 wire management clip, 38 threaded short shaft, 39 tightening block, 4 heating and drying unit, 41 blower, 42 heating wire, 43 mounting splint, 44 sponge block, 5 motor installation box, 6 wire roller sleeve shaft, 7 bearing, 8 limit lever, 9 control panel, 10 feeding pump. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 , This embodiment provides a technical solution: a high elastic function polyester grey cloth production pretreatment device, including a main frame 1, a wire arrangement and gluing unit 3 and a heating and drying unit 4;
[0026] Main frame 1: It is a square box structure, and a glue storage box 2 is installed and fixed on the upper side;
[0027] The wire management and gluing unit 3 comprises a mounting rod 34, a slot 35, a block 36, a wire management clip 37, a threaded short shaft 38 and a tightening block 39. Two longitudinal mounting rods 34 are fixedly connected to the left side of the interior of the main frame 1. The two mounting rods 34 are distributed in upper and lower positions, and a row of square slots 35 are provided in a linear array at one end of the mounting rod 34 facing outward. The wire management clip 37 is composed of two arc-shaped metal sheets, and a block 36 is fixedly connected to the upper and lower ends of the wire management clip 37. The upper and lower blocks 36 correspond to the two slots 35 respectively. The wire management clip 37 is installed and clamped between the upper and lower mounting rods 34 through the upper and lower blocks 36. The opposite ends of the upper and lower blocks 36 are fixedly connected with a vertical threaded short shaft 38. The two vertical threaded short shafts 38 extend out of the slot 35 for a distance, and are threadedly connected with a tightening block 39 at the extended end. The tightening block 39 is tightly attached to the upper and lower sides of the mounting rod 34.
[0028] The heating and drying unit 4 is installed on the right side inside the main frame 1 .
[0029] The glue storage box 2 is used for storing glue, and the mounting rod 34 is used for installing the wire clip 37. By inserting the clamping blocks 36 at both ends into the inside of the clamping groove 35, the wire clip 37 can be limited and clamped between the upper and lower mounting rods 34. The wire clips 37 of the linear array are used to sort and organize the wire strands used for weaving nylon grey cloth, thereby ensuring the stable supply of raw material wires in the production of polyester grey cloth. The tightening block 39 is tightened and connected with the threaded short shaft 38 at the end of the clamping block 36, and then while fixing the wire clip 37, the inner buckle size of the wire clip 37 can be adjusted by the tightness of the tightening, so that it can be suitable for raw material wires of different thicknesses. The heating and drying unit 4 is used to air-dry the polyester thread impregnated with glue. The air-dried polyester thread can increase its own strength under the action of the glue, thereby obtaining better elasticity and facilitating the subsequent weaving processing of the polyester grey cloth.
[0030] The wire management and glue spreading unit 3 also includes a feed arm 31, a glue spreading box 32 and threading holes 33. Three feed arms 31 are fixedly connected to the top of the main frame 1. The lower end of the feed arm 31 is fixedly connected to the glue spreading box 32 in a rectangular shape. The glue storage box 2 is connected to the inside of the glue spreading box 32 through the feed arm 31. The glue spreading box 32 has a row of threading holes 33 formed in the through-type card. The feed arm 31 is used to transport glue to the inside of the glue spreading box 32. When the polyester thread passes through the threading holes 33 inside the glue spreading box 32, it is soaked with glue.
[0031] The heating and drying unit 4 includes a blower 41, an electric heating wire 42, a mounting clamp 43 and a sponge block 44. The blower 41 is fixedly installed at the upper position on the right side inside the main frame 1. The air outlet port of the blower 41 is arranged obliquely to the right, and the electric heating wire 42 is installed at the air outlet port. The upper and lower mounting clamps 43 are fixedly connected to the right side inside the main frame 1. The mounting clamp 43 corresponds horizontally to the mounting rod 34, and a sponge block 44 is clamped and fixed between the upper and lower mounting clamps 43. The internal linear array of the sponge block 44 is provided with a plurality of transverse small through holes. The silk thread raw material of the polyester grey cloth passes through the left wire management clip 37 and passes through the through holes inside the sponge block 44. The blower 41 cooperates with the electric heating wire 42 to blow out hot air, so as to quickly dry the polyester thread led out from the glue box 32. The installation clamp 43 is used to install the sponge block 44. The sponge block 44 can prevent the polyester thread from vibrating after being affected by the blower 41 through its own force absorption effect, thereby ensuring the stable transmission of the polyester thread during the production process of the grey cloth.
[0032] It also includes a motor installation box 5 and a wire roller sleeve shaft 6. The upper right side of the main frame 1 is an inclined end face, and the motor installation box 5 is fixedly connected to the upper right corner of the front end of the motor installation box 5. The motor is fixedly installed inside the motor installation box 5. The output shaft of the motor is set backward and is fixedly connected to the wire roller sleeve shaft 6 through a coupling. The wire roller sleeve shaft 6 is used to cover the material roller to reel the wire or cloth. The motor inside the motor installation box 5 is energized to drive the wire roller sleeve shaft 6 to rotate.
[0033] It also includes a bearing 7 and a limit lever 8. The bearing 7 is fixedly mounted on the rear side of the main frame 1. The output shaft of the motor inside the motor mounting box 5 extends from the inner ring side of the bearing 7. The rear end of the line roller sleeve shaft 6 is movably connected to the limit lever 8. The bearing 7 is used to protect the output shaft of the motor to prevent the gravity of the material roller from damaging the line roller sleeve shaft 6. When the limit lever 8 is flattened, the material roller can be easily installed. When the limit lever 8 is pulled up, the material roller can be limited.
[0034] It also includes a control panel 9 and a feed pump 10. The control panel 9 is installed at the front end of the main frame 1, and the feed pump 10 is installed at the feed boom 31. The feed pump 10, the blower 41, the heating wire 42, and the input end of the motor inside the motor installation box 5 are all electrically connected to the output end of the external power supply through the control panel 9. The feed pump 10 is used to control the delivery of the rubber inside the feed boom 31, and the control panel 9 is used to control the start and stop of the electrical devices contained in the equipment.
[0035] The working principle of a polyester grey cloth production pretreatment device with high elasticity function provided by the utility model is as follows: when the device is working, the raw silk thread used for the production of polyester grey cloth enters from the left side of the main frame 1, and after passing through the glue box 32, it is rolled up or flows to the next processing flow from the right side of the main frame 1; the mounting rod 34 is used for the installation of the wire management clip 37, and by inserting the clamping blocks 36 at both ends into the inside of the clamping groove 35, the wire management clip 37 can be limited and clamped between the upper and lower mounting rods 34, and the wire management clips 37 of the linear array are used to sort and organize the wire strands used for weaving nylon grey cloth, so as to ensure the stable supply of raw silk threads in the production of polyester grey cloth, and the tightening block 39 is screwed and connected with the threaded short shaft 38 at the end of the clamping block 36, so that while fixing the wire management clip 37, the tightness can be adjusted by tightening. The inner buckle size of the wire clip 37 can be adjusted to be suitable for raw wires of different thicknesses; the glue storage box 2 is used to store glue, and the feeding boom 31 is used to transport glue to the inside of the glue box 32. When the polyester thread passes through the threading hole 33 inside the glue box 32, it is immersed in glue. The blower 41 cooperates with the electric heating wire 42 to blow out hot air, so as to quickly air-dry the polyester thread led out of the glue box 32. The air-dried polyester thread can increase its own strength under the action of the glue, thereby obtaining better elasticity and facilitating the subsequent weaving of the polyester grey cloth; the mounting splint 43 is used for the installation of the sponge block 44. The sponge block 44 can prevent the polyester thread from vibrating after being acted upon by the blower 41 through its own force absorption effect, thereby ensuring the stable transmission of the polyester thread during the production of the grey cloth. In addition, the wire roller sleeve shaft 6 is used to cover the material roller to wind the wire or cloth. The motor inside the motor mounting box 5 is energized to drive the wire roller sleeve shaft 6 to rotate. The bearing 7 is used to protect the motor output shaft to prevent the gravity of the material roller from damaging the wire roller sleeve shaft 6. When the limit lever 8 is flattened, the material roller can be easily installed. When the limit lever 8 is pulled up, the material roller can be limited. The feed pump 10 is used to control the delivery of the rubber inside the feed boom 31. The control panel 9 is used to control the start and stop of the electrical devices contained in the equipment.
[0036] It is worth noting that the control panel 9 disclosed in the above embodiments controls the feed pump 10, the blower 41, the heating wire 42 and the operation of the motor inside the motor installation box 5 using methods commonly used in the prior art.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A pretreatment device for the production of polyester grey fabric with high elasticity, characterized in that: It comprises a main frame (1), a wire management and gluing unit (3) and a heating and drying unit (4); The main frame (1) is a square box structure, and a glue storage box (2) is fixedly mounted on the upper side; The wire management and gluing unit (3) comprises a mounting rod (34), a card slot (35), a card block (36), a wire management clip (37), a threaded short shaft (38) and a tightening block (39). The left side of the interior of the main frame (1) is fixedly connected to two longitudinal mounting rods (34), the two mounting rods (34) are arranged in an upper and lower position, and a row of square card slots (35) are linearly arranged at the outward end of the mounting rod (34). The wire management clip (37) is composed of two arc-shaped metal sheets, and the upper and lower ends of the wire management clip (37) are provided with a plurality of arc-shaped metal sheets. The ends of the upper and lower clamping blocks (36) are fixedly connected with a clamping block (36), the upper and lower clamping blocks (36) correspond to the two clamping slots (35) respectively, the cable management clip (37) is installed and clamped between the upper and lower mounting rods (34) through the upper and lower clamping blocks (36), the ends of the upper and lower clamping blocks (36) facing away from each other are fixedly connected with a vertical threaded short shaft (38), the two vertical threaded short shafts (38) extend out of the clamping slots (35) for a distance, and tightening blocks (39) are threadedly connected at the extended ends, and the tightening blocks (39) are closely attached to the upper and lower sides of the mounting rod (34); Heating and drying unit (4): installed on the right side inside the main frame (1).
2. The high elastic function polyester grey fabric production pretreatment device according to claim 1, characterized in that: The wire management and glue spreading unit (3) further comprises a material feeding boom (31), a glue spreading box (32) and threading holes (33); three material feeding booms (31) are fixedly connected to the top of the interior of the main frame (1); a rectangular glue spreading box (32) is fixedly connected to the lower end of the material feeding boom (31); the glue storage box (2) is connected to the interior of the glue spreading box (32) via the material feeding boom (31); and a row of threading holes (33) are provided in the internal through-type card of the glue spreading box (32).
3. The high elastic function polyester grey fabric production pretreatment device according to claim 2, characterized in that: The heating and drying unit (4) comprises a blower (41), an electric heating wire (42), a mounting clamp (43) and a sponge block (44). The blower (41) is fixedly mounted at an upper position on the right side of the main frame (1). The air outlet of the blower (41) is arranged obliquely to the right, and the electric heating wire (42) is mounted at the air outlet. An upper and lower mounting clamp (43) are fixedly connected to the right side of the main frame (1). The mounting clamp (43) corresponds horizontally to the mounting rod (34), and a sponge block (44) is clamped and fixed between the upper and lower mounting clamps (43). A plurality of transverse fine through holes are provided in a linear array inside the sponge block (44). The silk thread raw material of the polyester grey cloth passes through the left wire management clamp (37) and passes out from the through holes inside the sponge block (44).
4. The high elastic function polyester grey fabric production pretreatment device according to claim 3, characterized in that: It also includes a motor installation box (5) and a wire roller sleeve shaft (6), wherein the upper right side of the main frame (1) is an inclined end surface, and the motor installation box (5) is fixedly connected to the upper right corner of the front end of the motor installation box (5), and a motor is fixedly installed inside the motor installation box (5), and the output shaft of the motor is arranged to face backward and is fixedly connected to the wire roller sleeve shaft (6) via a coupling.
5. The high elastic function polyester grey fabric production pretreatment device according to claim 4, characterized in that: It also includes a bearing (7) and a limit lever (8), wherein the bearing (7) is fixedly mounted on the rear side of the main frame (1), the output shaft of the motor inside the motor mounting box (5) extends from the inner ring side of the bearing (7), and the rear end of the line roller sleeve shaft (6) is movably connected to the limit lever (8).
6. The high elastic function polyester grey fabric production pretreatment device according to claim 4, characterized in that: It also includes a control panel (9) and a feed pump (10), wherein the control panel (9) is installed at the front end of the main frame (1), and the feed pump (10) is installed at the feed boom (31), and the feed pump (10), the blower (41), the heating wire (42), and the input end of the motor inside the motor installation box (5) are all electrically connected to the output end of an external power supply through the control panel (9).