Digital display type installation detection tool for needle selector
By designing the needle selector explicit installation and detection tooling with digital, the distance measuring sensor and limit screw are used to achieve rapid installation of the needle selector, which solves the problems of long installation time and cumbersome process of the needle selector in the prior art, and improves the installation efficiency.
Patent Information
- Application Number
- CN202421014612.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In the prior art, when installing the needle selector, it is necessary to manually adjust the position of the needle selector, resulting in a long installation time, cumbersome process and low efficiency.
A digitally explicit installation and detection tool for needle selector is designed, including base, mounting seat, limit screw, baffle and range measuring sensor. The needle selector blade and baffle of needle selector are detected and digitally displayed through the range measuring sensor. The distance between the needle selector is rotated to meet the distance requirements between the needle selection blade and the needle weft knitting machine when installing the needle selector.
It realizes rapid installation of the needle selector, simplifies the installation process, reduces installation time, improves installation efficiency, and meets the distance requirements between the needle selector blade and the syringe.
Smart Images

Figure CN222505315U_ABST
Abstract
Description
Technical Field
[0001] The embodiment of the utility model relates to the technical field of knitting machinery, and in particular to a digital display installation and detection tooling for a needle selector. Background Art
[0002] Knitting machines such as circular knitting machines have developed rapidly and have been widely used because of their multiple loop forming systems, high speed, high output, fast pattern change, good fabric quality, fewer processes and strong product adaptability.
[0003] The knitting needles are installed on the needle cylinder of the knitting needle circular knitting machine. When knitting jacquard tissues, tuck tissues and other colored tissues on seamless knitting needle circular knitting machines and other equipment, some knitting needles need to be selectively involved in the knitting work (looping or tuck) or not involved in the knitting work (not knitting). The needle selector selects the knitting needles through the needle selection blade according to the pattern information stored in the computer memory to ensure the correct knitting pattern. The needle selector is installed in the slide of the knitting needle circular knitting machine. The needle selection blade of the needle selector has a small stroke, and the distance between the needle selection blade and the needle cylinder is very small, generally in the range of 0.2-0.3mm, so the installation and assembly accuracy of the needle selector is required to be high.
[0004] The inventors of the present application have discovered that, currently, when installing a needle selector, the installer generally adjusts the position of the needle selector by measuring with a feeler gauge, and multiple manual fine-tuning of the needle selector installation position is required to meet the installation requirements. This takes a long time, and the installation and adjustment process is cumbersome and inefficient. Utility Model Content
[0005] The purpose of the utility model is to provide a digital display installation and detection tooling for a needle selector, so as to realize the rapid installation of the needle selector and solve the problems in the above-mentioned background technology.
[0006] The embodiment of the utility model provides a digital display installation and detection tooling for a needle selector, comprising: a base, a mounting seat, a limit screw, a baffle and a distance sensor;
[0007] The base is fixedly arranged, and the base is provided with a limiting slide groove;
[0008] The baffle plate and the distance measuring sensor are respectively arranged on the base, and the baffle plate is perpendicular to the limiting sliding groove;
[0009] The mounting seat is provided with a limiting boss and a first threaded hole;
[0010] The limiting boss is slidably disposed in the limiting sliding groove, and the limiting screw is engaged with the first threaded hole to abut against the baffle;
[0011] The needle selector is arranged on the mounting seat, and the distance measuring sensor is used to detect the distance between the needle selecting blade of the needle selector and the baffle when the limit screw abuts against the baffle.
[0012] Based on the above scheme, it can be known that the digital display installation and detection tooling for the needle selector of the utility model is provided with a base, a mounting seat, a limit screw, a baffle and a distance sensor. The base is provided with a limit slide, the baffle and the distance sensor are provided on the base, the mounting seat is provided with a limit boss and a first threaded hole, the limit boss is provided in the limit slide, the limit screw is engaged with the first threaded hole, and the needle selector is provided on the mounting seat. When the digital display installation and detection tooling for the needle selector of the utility model is used, the mounting seat is pushed to make the limit screw and the baffle abut against each other, and the distance sensor detects and digitally displays the distance between the needle selector blade and the baffle of the needle selector. The limit screw is turned to adjust so that the distance between the needle selector blade and the baffle is the distance between the needle selector blade and the needle cylinder of the circular knitting machine when the needle selector is installed. When installing the needle selector, embed the limit slide of the mounting seat into the slide groove of the machine table, make the limit screw abut against the wall of the needle cylinder of the circular knitting machine, and then fix the mounting seat on the machine table of the circular knitting machine. The installation of the needle selector on the circular knitting machine is completed. It is convenient and quick, and meets the distance requirement between the needle selection blade and the needle cylinder.
[0013] In a feasible solution, it also includes: a set screw;
[0014] The mounting seat is provided with a second threaded hole communicated with the first threaded hole, and the set screw is engaged in the second threaded hole to lock the limit screw.
[0015] In a feasible solution, it also includes: an XZ fine-tuning platform;
[0016] The XZ fine-tuning platform is arranged on the base, and the distance measuring sensor is arranged on the XZ fine-tuning platform.
[0017] In a feasible solution, it also includes: installing a bracket;
[0018] The mounting bracket is arranged on the XZ fine-tuning platform, and the distance measuring sensor is arranged on the mounting bracket.
[0019] In a feasible solution, the distance measuring sensor is a laser displacement sensor;
[0020] The baffle is provided with a through hole for allowing the laser to pass through.
[0021] In a feasible solution, the base is provided with a T-shaped slot;
[0022] The baffle is provided with a T-shaped protrusion for inserting into the T-shaped groove.
[0023] In a feasible solution, it also includes: a video camera;
[0024] The video camera is arranged on the base and is located between the baffle and the mounting seat.
[0025] In a feasible solution, the mounting seat is provided with a stepped hole, and the needle selector is provided with a third threaded hole, so that the needle selector is fixed to the mounting seat by a fixing bolt. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0027] Figure 1 It is a schematic diagram of a digital display installation and detection tooling for a needle selector in an embodiment of the utility model;
[0028] Figure 2 It is a schematic diagram of the mounting base in the embodiment of the utility model.
[0029] Numbers in the figure:
[0030] 1. Base; 11. Limiting slide groove; 2. Mounting seat; 21. Limiting boss; 22. First threaded hole; 23. Fixing through hole; 24. Second threaded hole; 25. Step hole; 3. Limiting screw; 4. Baffle; 41. Through hole; 42. T-shaped boss; 5. Distance sensor; 6. XZ fine-tuning platform; 61. X differential head; 62. Z differential head; 63. Mounting bracket; 7. Video camera; 100. Needle selector; 110. Needle selection blade. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The following specific embodiments are used to describe the technical solution of the utility model in detail. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
[0035] As described in the background technology of this application, the needle selector is installed in the slide groove of the circular knitting machine. The needle selector blade of the needle selector has a small stroke, and the distance between the needle selector blade and the needle cylinder is very small, generally in the range of 0.2-0.3mm. Therefore, the installation and assembly accuracy of the needle selector is required to be high.
[0036] The inventors of the present application have discovered that, currently, when installing a needle selector, the installer generally adjusts the position of the needle selector by measuring with a feeler gauge, and multiple manual fine-tuning of the needle selector installation position is required to meet the installation requirements. This takes a long time, and the installation and adjustment process is cumbersome and inefficient.
[0037] In order to solve the above problems, the inventor of the present application proposed the technical solution of the present application, and the specific embodiments are as follows:
[0038] Figure 1 Schematic diagram of a digital display installation and detection tooling for a needle selector in an embodiment of the utility model, Figure 2 It is a schematic diagram of the mounting base in the embodiment of the utility model.
[0039] like Figure 1 and Figure 2As shown, the digital display installation and detection tooling for the needle selector of this embodiment includes: a base 1, a mounting seat 2, a limit screw 3, a baffle 4 and a distance sensor 5.
[0040] A plurality of needle selection blades 110 are disposed on one side of the needle selector 100 , and the plurality of needle selection blades 110 are disposed on the needle selector 100 at intervals in the upper and lower directions.
[0041] The base 1 is fixedly arranged.
[0042] The base 1 is in the shape of a long strip, and a limiting slide groove 11 is provided on the top surface of the base 1 . The limiting slide groove 11 is arranged along the length direction of the base 1 .
[0043] The baffle plate 4 and the distance measuring sensor 5 are respectively arranged on the base 1 , and the baffle plate 4 is arranged perpendicular to the limiting sliding groove 11 of the base 1 .
[0044] The needle selector 100 is fixedly arranged on the mounting seat 2 .
[0045] A limiting boss 21 is provided on the bottom surface of the mounting seat 2 , and a first threaded hole 22 and a fixing through hole 23 are provided through the mounting seat 2 .
[0046] The limiting boss 21 of the mounting seat 2 can be slidably clamped in the limiting slide groove 11 of the base 1, so that the mounting seat 2 and the needle selector 100 can slide along the limiting slide groove 11 of the base 1.
[0047] Both end faces of the limit screw 3 are provided with hexagonal grooves. The limit screw 3 is engaged with the first threaded hole 22 of the mounting seat 2 and is located on the side close to the baffle 4. The limit screw 3 protrudes from the needle selection blade 110 of the needle selector 100 and is used to resist the baffle 4.
[0048] The installation and detection tooling of this embodiment is used in the following process and method: the installation seat is pushed to make the limit screw abut against the side wall of the baffle, and the distance sensor detects and digitally displays the distance (gap) between the needle selector blade and the baffle of the needle selector. The limit screw is adjusted by turning the hexagonal wrench so that the distance between the needle selector blade and the baffle is the distance between the needle selector blade and the needle cylinder of the circular knitting machine when the needle selector is installed.
[0049] Then, remove the mounting seat and the needle selector from the base, install the needle selector and the mounting seat on the knitting needle circular knitting machine, embed the limit slide of the mounting seat in the slide groove of the machine platform, push the mounting seat to make the limit screw abut against the wall of the needle cylinder of the knitting needle circular knitting machine, and tighten the bolt through the fixed through hole of the mounting seat to fix the mounting seat on the machine platform of the knitting needle circular knitting machine. The installation and fixation of the needle selector on the knitting needle circular knitting machine is completed, and the distance requirement between the needle selection blade and the needle cylinder is met.
[0050] It is not difficult to find out from the above content that the digital display installation and detection tooling for the needle selector of this embodiment is provided with a base, a mounting seat, a limit screw, a baffle and a distance sensor. The base is provided with a limit slide, the baffle and the distance sensor are provided on the base, the mounting seat is provided with a limit boss and a first threaded hole, the limit boss is provided in the limit slide, the limit screw is engaged with the first threaded hole, and the needle selector is provided on the mounting seat. The digital display installation and detection tooling for the needle selector of this embodiment is used. When the mounting seat is pushed to make the limit screw and the baffle abut against each other, the distance sensor detects and digitally displays the distance between the needle selector blade and the baffle of the needle selector. Turn and adjust the limit screw so that the distance between the needle selector blade and the baffle is the distance between the needle selector blade and the needle cylinder of the circular knitting machine when the needle selector is installed. When installing the needle selector, embed the limit slide of the mounting seat into the slide groove of the machine table, make the limit screw abut against the wall of the needle cylinder of the circular knitting machine, and then fix the mounting seat on the machine table of the circular knitting machine. The installation of the needle selector on the circular knitting machine is completed. It is convenient and quick, and meets the distance requirement between the needle selection blade and the needle cylinder.
[0051] Optionally, the digital display installation and detection tooling for the needle selector in this embodiment further includes: a set screw.
[0052] A second threaded hole 24 is formed on the side wall of the mounting seat 2 . The second threaded hole 24 of the mounting seat 2 is communicated with the first threaded hole 22 . A set screw (not shown) is engaged in the second threaded hole 24 of the mounting seat 2 .
[0053] In this embodiment, the distance measuring sensor detects and displays the distance between the needle selection blade and the baffle, adjusts and rotates the limit screw so that the distance between the needle selection blade and the baffle meets the installation requirements, and then tightens the set screw so that the set screw and the limit screw are against each other, and the limit screw is locked and fixed to prevent the limit screw from loosening during the mobile installation process and affecting the installation accuracy of the needle selector.
[0054] Optionally, the digital display installation and detection tooling for the needle selector in this embodiment also includes: an XZ fine-tuning platform 6.
[0055] The XZ fine-tuning platform 6 is fixedly arranged on the base 1 through a connecting piece, and the distance measuring sensor 5 is arranged on the XZ fine-tuning platform 6 .
[0056] In this embodiment, the distance measuring sensor is arranged on the XZ fine-tuning platform. The position of the distance measuring sensor 5 in the X-axis direction and the Z-axis direction can be adjusted through the X differential head 61 and the Z differential head 62 of the XZ fine-tuning platform to accurately measure the distance between the needle selection blade 110 and the baffle 4.
[0057] Furthermore, the digital display installation and detection tooling for the needle selector in this embodiment also includes: an installation bracket 63.
[0058] The mounting bracket 63 is disposed on the XZ fine-tuning platform 6 , and the distance measuring sensor 5 is disposed on the mounting bracket 63 , so as to facilitate installation and fixation of the distance measuring sensor 5 on the XZ fine-tuning platform 6 .
[0059] Furthermore, the needle selector in this embodiment uses a digital display installation detection tooling, and the distance sensor 5 is a laser displacement sensor.
[0060] The baffle plate 4 is provided with a long strip-shaped through hole 41 for allowing the laser (distance measurement signal) emitted by the distance measurement sensor 5 to pass through, thereby realizing the distance measurement between the baffle plate 4 and the needle selection blade 110 .
[0061] Optionally, the needle selector in this embodiment uses a digital display installation and detection tooling, and a T-slot is provided on the top surface of the base 1, and the T-slot is arranged along the width direction of the base 1.
[0062] A T-shaped protrusion 42 is provided at the bottom of the baffle 4 , and the T-shaped protrusion 42 of the baffle 4 is inserted into the T-shaped groove of the base 1 , so as to facilitate the installation and fixation of the baffle 4 on the base 1 .
[0063] Optionally, the digital display installation and detection tooling for the needle selector in this embodiment further includes: a video camera 7.
[0064] The video camera 7 is arranged on the base 1 and is located between the baffle plate 4 and the mounting seat 2 , that is, the video camera 7 is arranged between the baffle plate 4 and the needle selection blade 110 of the needle selector 100 .
[0065] In this embodiment, the image between the baffle plate and the needle selection blade is captured by a video camera, and the distance between the baffle plate and the needle selection blade is intuitively displayed, which makes it more convenient to adjust the rotation of the limit screw.
[0066] Furthermore, the needle selector in this embodiment uses a digital display installation and detection tooling, the mounting seat 2 is provided with a penetrating step hole 25, and the bottom of the needle selector 100 is provided with a third threaded hole.
[0067] The fixing bolt passes through the stepped hole 25 of the mounting seat 2 and engages with the third threaded hole of the needle selector 100. When the fixing bolt is tightened, the needle selector is fixed on the mounting seat, which facilitates the installation and fixation of the needle selector.
[0068] In the present invention, unless otherwise clearly specified and limited, a first feature being “on” or “under” a second feature may mean that the first feature and the second feature are in direct contact, or the first feature and the second feature are in indirect contact via an intermediate medium.
[0069] Moreover, the first feature being “above”, “above”, and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being “below”, “below”, and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0070] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A digital display installation and detection tool for a needle selector, characterized in that: include: Base, mounting base, limit screws, baffle and distance sensor; The base is fixedly arranged, and the base is provided with a limiting slide groove; The baffle plate and the distance measuring sensor are respectively arranged on the base, and the baffle plate is perpendicular to the limiting sliding groove; The mounting seat is provided with a limiting boss and a first threaded hole; The limiting boss is slidably disposed in the limiting sliding groove, and the limiting screw is engaged with the first threaded hole to abut against the baffle; The needle selector is arranged on the mounting seat, and the distance measuring sensor is used to detect the distance between the needle selecting blade of the needle selector and the baffle when the limit screw abuts against the baffle.
2. The digital display installation and detection tooling for the needle selector according to claim 1 is characterized in that: Also includes: Set screws; The mounting seat is provided with a second threaded hole communicated with the first threaded hole, and the set screw is engaged in the second threaded hole to lock the limit screw.
3. The digital display installation and detection tooling for the needle selector according to claim 1 is characterized in that: Also includes: XZ fine-tuning platform; The XZ fine-tuning platform is arranged on the base, and the distance measuring sensor is arranged on the XZ fine-tuning platform.
4. The digital display installation and detection tooling for the needle selector according to claim 3 is characterized in that: Also includes: Mounting bracket; The mounting bracket is arranged on the XZ fine-tuning platform, and the distance measuring sensor is arranged on the mounting bracket.
5. The digital display installation and detection tooling for the needle selector according to claim 3 is characterized in that: The distance measuring sensor is a laser displacement sensor; The baffle is provided with a through hole for allowing the laser to pass through.
6. The digital display installation and detection tooling for the needle selector according to claim 1 is characterized in that: The base is provided with a T-shaped slot; The baffle is provided with a T-shaped protrusion for inserting into the T-shaped groove.
7. The digital display installation and detection tooling for the needle selector according to claim 1 is characterized in that: Also includes: Video camera; The video camera is arranged on the base and is located between the baffle and the mounting seat.
8. The digital display installation and detection tooling for the needle selector according to any one of claims 1 to 7, characterized in that: The mounting seat is provided with a stepped hole, and the needle selector is provided with a third threaded hole, so that the needle selector is fixed on the mounting seat by a fixing bolt.