High-stability carbon brush middle plate assembly

By using conductive glue and damping strips in the carbon brush mid-plate assembly, the weakness and looseness of the brush arm caused by opening and heating during the motor operation is solved, the stability of the motor performance is improved, the production failure rate is reduced and the improvement is improved. Productivity.

CN222508309UActive Publication Date: 2025-02-18KANGPING TECH SUZHOU CO LTD
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Patent Information

Application Number
CN202420397295.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-18
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

When the carbon brush mid-plate assembly is working, the bracelet arm is weak and loose due to the opening and heating of the brush arm, resulting in unstable motor performance and may lead to the failure of the motor.

Method used

The inner hollow setting of the middle plate body is inlaid with symmetrical brush arms, and the surface of the brush arm is equipped with carbon brushes. The connection between the carbon brush and the brush arm is coated with conductive glue to increase the stability of the brush arm carbon brush assembly, and a damping is provided on the surface of the brush arm. to further improve stability.

Benefits of technology

Through the use of conductive glue and damping strips, the carbon brush and the brush arm is more stable, avoiding shaking, improving the working stability of the brush arm carbon brush assembly, solving the problem of unstable motor performance, reducing production failure rate, and improving Productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon brush middle plate assembly with relatively high stability. The carbon brush middle plate assembly comprises a middle plate body, a brush arm, a carbon brush and a conductive adhesive, the interior of the middle plate body is hollow, a group of symmetrically arranged brush arms are embedded in the middle plate body, the carbon brushes are arranged on the surfaces of the brush arms, and conductive adhesives are coated on the exteriors of the carbon brushes and the joints of the carbon brushes and the brush arms. And the yield is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of direct current equipment, and in particular relates to a carbon brush middle plate component with high stability. Background Art

[0002] Carbon brush middle plate usually refers to the component used to support and fix carbon brushes in motors, generators and other equipment. Its main function is to ensure that the carbon brushes maintain a stable contact pressure with the commutator or slip ring of the rotor, and to make appropriate adjustments as the carbon brushes wear, so as to ensure that the current can be effectively and stably transmitted from the stator to the rotor, and realize the energy conversion and rotation direction control of the motor.

[0003] Since there are certain requirements for the thickness of the brush arm in the middle plate assembly, the brush arm will be in an open state when the motor is working. When the motor continues to run, the brush arm will cause heat due to the action of the current. At this time, the brush arm will be in a weak state and loose, resulting in unstable motor performance. Over time, the motor may fail. Utility Model Content

[0004] The utility model aims to provide a carbon brush middle plate assembly with high stability to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A carbon brush middle plate assembly with high stability comprises a middle plate body, a brush arm, a carbon brush and a conductive adhesive; the interior of the middle plate body is hollow, a group of symmetrically arranged brush arms are embedded in the interior of the middle plate body, the carbon brush is arranged on the surface of the brush arm, and the outside of the carbon brush and the connection between the carbon brush and the brush arm are coated with conductive adhesive.

[0007] By adopting the above technical solution: when in use, the conductive glue makes the carbon brush and the brush arm more stable and will not shake when the motor is running, and on the other hand, increases the stability of the brush arm carbon brush assembly during work, which effectively solves the problem of unstable motor performance, thereby reducing the production defect rate and improving production efficiency.

[0008] Preferably, a damping strip is further provided on the surface of the brush arm.

[0009] By adopting the above technical solution, the damping strip can further improve the stability of the brush arm during use.

[0010] Preferably, a fixing seat is provided inside the middle plate body, a terminal is installed inside the fixing seat, and one side of the fixing seat is connected to the brush arm.

[0011] By adopting the above technical solution: the terminal is convenient for the motor to be powered on, and the fixing seat is used to fix the terminal and the bottom of the brush arm to ensure the stability of the connection between the terminal and the brush arm.

[0012] Preferably, the middle plate body is provided with a limiting plate outside the terminal.

[0013] By adopting the above technical solution: the use of the limit plate can further improve the stability of the terminal installation and avoid shaking during use.

[0014] Preferably, a group of symmetrically arranged mounting sockets are provided on the surface of the middle plate body.

[0015] By adopting the above technical solution: the mounting base facilitates the installation of the middle plate assembly and the external motor, which is convenient for use.

[0016] Technical effects and advantages of the utility model:

[0017] When this product is in use, the conductive glue makes the carbon brush and the brush arm more stable and will not shake when the motor is running. On the other hand, it increases the stability of the brush arm and carbon brush assembly during work, which effectively solves the problem of unstable motor performance, thereby reducing the production defect rate and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the back structure of the utility model.

[0020] In the figure: 1. middle plate body; 2. brush arm; 3. carbon brush; 4. conductive glue; 5. damping strip; 6. fixing seat; 7. terminal; 8. limit plate; 9. mounting bracket. DETAILED DESCRIPTION

[0021] The following will be combined with the attached embodiment of the utility model Figure 1-Figure 2 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] Example:

[0023] like Figure 1-Figure 2As shown, the utility model provides a carbon brush 3 middle plate assembly with high stability, including a middle plate body 1, a brush arm 2, a carbon brush 3 and a conductive glue 4; the interior of the middle plate body 1 is hollow, and a group of symmetrically arranged brush arms 2 are inlaid in the interior of the middle plate body 1, and the surface of the brush arm 2 is provided with a carbon brush 3, and the outside of the carbon brush 3 and the connection between the carbon brush 3 and the brush arm 2 are coated with conductive glue 4. When in use, the conductive glue 4 can make the carbon brush 3 and the brush arm 2 more stable and will not shake when the motor is running, and on the other hand, increase the stability of the brush arm 2 and carbon brush 3 assembly during work, which well solves the problem of unstable motor performance, thereby reducing the production defect rate and thus improving production efficiency.

[0024] A damping strip 5 is also provided on the surface of the brush arm 2 , and the damping strip 5 can further improve the stability of the brush arm 2 when in use.

[0025] A fixing seat 6 is provided inside the middle plate body 1, and a terminal 7 is installed inside the fixing seat 6. One side of the fixing seat 6 is connected to the brush arm 2. The terminal 7 facilitates the power supply of the motor. The fixing seat 6 is used to fix the terminal 7 and the bottom of the brush arm 2 to ensure the stability of the connection between the terminal 7 and the brush arm 2.

[0026] The middle plate body 1 is provided with a limiting plate 8 outside the terminal 7. The limiting plate 8 can further improve the installation stability of the terminal 7 and avoid shaking during use.

[0027] A group of symmetrically arranged mounting sockets 9 are arranged on the surface of the middle plate body 1. The mounting sockets 9 facilitate the installation of the middle plate assembly and the external motor, which is convenient for use.

[0028] In summary, this product has high connection stability, stable motor performance and high yield rate.

[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carbon brush (3) middle plate assembly with high stability, characterized in that: The invention comprises a middle plate body (1), a brush arm (2), a carbon brush (3) and a conductive adhesive (4); the interior of the middle plate body (1) is hollow, a group of symmetrically arranged brush arms (2) are embedded in the interior of the middle plate body (1), the carbon brush (3) is arranged on the surface of the brush arm (2), and the outside of the carbon brush (3) and the connection between the carbon brush (3) and the brush arm (2) are coated with a conductive adhesive (4).

2. A carbon brush (3) middle plate assembly with high stability according to claim 1, characterized in that: A damping strip (5) is also provided on the surface of the brush arm (2).

3. A carbon brush (3) middle plate assembly with high stability according to claim 1, characterized in that: A fixing seat (6) is arranged inside the middle plate body (1), a terminal (7) is installed inside the fixing seat (6), and one side of the fixing seat (6) is connected to the brush arm (2).

4. A carbon brush (3) middle plate assembly with high stability according to claim 3, characterized in that: The middle plate body (1) is provided with a limiting plate (8) outside the terminal (7).

5. A carbon brush (3) middle plate assembly with high stability according to claim 1, characterized in that: A group of symmetrically arranged mounting seats (9) are arranged on the surface of the middle plate body (1).