Resin pre-synthesis deblocking column for compound preparation

By designing a resin synthesis deresistance column system with impurity removal mechanism and switching mechanism, the problem of shutdown when replacing fillers in the prior art is solved, and the replacement of part of the fillers and automatic replacement of the fillers without stopping is achieved. Switching improves work efficiency and reduces waste of resources.

CN222510917UActive Publication Date: 2025-02-21HEBEI LIJIANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420936054.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-21
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing resin synthesis deresistance column needs to be shut down and replaced when the filler is replaced, which affects the working efficiency and cannot partially replace the filler, resulting in waste of resources and interruption of production.

Method used

A deresistance column system including a first deresistance column tube body, a connecting frame, a second deresistance column tube body and a sealing plate is designed, with a built-in deresistance mechanism and a switching mechanism allowing partial replacement of the packing and passing pressure difference detection. Automatically switch filler.

Benefits of technology

It realizes replacement and automatic switching of the deresistance column packing without shutting down, improves work efficiency and reduces the risk of resource waste and production interruption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of compound preparation equipment, in particular to a de-blocking column for compound preparation before resin synthesis, which comprises a first de-blocking column tube body, a connecting frame, a second de-blocking column tube body and a sealing plate, the unblocking column used before resin synthesis and used for compound preparation has the beneficial effects that a sealing plate is opened and pulled upwards, a vertical cylinder is pulled out, then an insertion block is pushed out of a through groove, filler in a T-shaped cavity is replaced, the inner part of a first unblocking column pipe body is layered through the insertion block, one layer of filler in the unblocking column is conveniently replaced, and the unblocking column is convenient to use. The pressure difference between the first electronic pressure gauge and the second electronic pressure gauge is detected, if the pressure difference reaches a threshold value, the first electric three-way valve meter and the second electric three-way valve meter are started to switch a flow path, impurities are removed by entering a pipe body of the second deblocking column, meanwhile, the loudspeaker is started to give out prompt voice, and then the filler of the deblocking column is automatically switched.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound preparation equipment, in particular to a resin pre-synthesis deblocking column for compound preparation. Background Art

[0002] Catalysts are needed in the resin synthesis process. Before the resin synthesis, a deblocking column is needed to remove impurities in the catalyst with fillers such as silica gel, quartz sand and activated carbon. The existing deblocking columns still have certain defects when used, such as;

[0003] The existing deobstruction column usually adopts a pipe connected by flanges at the top and bottom. All the fillers are separated by filters in the pipe. All the fillers can only be replaced together. In addition, when the fillers of the existing deobstruction column need to be replaced, the entire deobstruction column needs to be stopped and the fillers need to be replaced, which affects subsequent processing and reduces work efficiency. Utility Model Content

[0004] The utility model aims to provide a resin pre-synthesis deblocking column for compound preparation to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a resin pre-synthesis deblocking column for compound preparation, comprising: a first deblocking column tube body, a connecting frame, a second deblocking column tube body and a sealing plate;

[0006] A connecting frame is connected to one side of the first deobstruction column tube body, and a second deobstruction column tube body is connected to one side of the connecting frame. The first deobstruction column tube body and the second deobstruction column tube body are both connected to sealing plates at the top and bottom by bolts;

[0007] The first deobstruction column tube body and the second deobstruction column tube body are both provided with impurity removal mechanisms, and one side of the first deobstruction column tube body and the second deobstruction column tube body are both connected with a switching mechanism.

[0008] Preferably, the impurity removal mechanism includes: a rubber plate, a pillar, a vertical cylinder, an upper column, a through groove, an insert, a T-shaped cavity and a filter screen, a rubber plate is abutted on the inside of the first deobstruction column tube body, a pillar is connected to the top of the rubber plate, a vertical cylinder is connected to the top of the pillar, an upper column is connected to the top of the vertical cylinder, and the upper column is connected to the bottom of the upper sealing plate.

[0009] Preferably, a through slot is provided in the vertical cylinder, and an insert block is slidably connected in the through slot.

[0010] Preferably, a T-shaped cavity is provided in the insert block, and a filter screen is abutted against the inner wall of the T-shaped cavity.

[0011] Preferably, the switching mechanism includes: a first electronic pressure gauge, a second electronic pressure gauge, a first electric three-way valve gauge, a second electric three-way valve gauge, a PLC controller and a speaker, and the first electronic pressure gauge is connected to the upper side of the first deobstruction column tube body, and the second electronic pressure gauge is connected to the lower side of the first deobstruction column tube body.

[0012] Preferably, a first electric three-way valve gauge is connected to the upper side of the first deobstruction column tube body away from the first electronic pressure gauge, and a second electric three-way valve gauge is connected to the lower side of the first deobstruction column tube body away from the second electronic pressure gauge.

[0013] Preferably, the first electronic pressure gauge, the second electronic pressure gauge, the first electric three-way valve gauge and the second electric three-way valve gauge are electrically connected to a PLC controller, and the PLC controller is connected to the front part of the second deobstruction column tube body.

[0014] Preferably, a speaker is connected to the front of the connecting frame near the bottom of the PLC controller, and the speaker is electrically connected to the PLC controller.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the resin pre-synthesis deobstruction column for preparing a compound is used, by opening the sealing plate and pulling it upwards to extract the vertical cylinder, and then pushing the plug block out of the through groove to replace the filler in the T-shaped cavity, and the plug block is used to layer the inner part of the first deobstruction column tube body, so that it is convenient to replace one layer of the filler of the deobstruction column, and by detecting the pressure difference between the first electronic pressure gauge and the second electronic pressure gauge, if the pressure difference reaches a threshold value, the first electric three-way valve gauge and the second electric three-way valve gauge are started to switch the flow path, and the flow enters the second deobstruction column tube body to remove impurities, and at the same time, the speaker is started to issue a prompt voice, thereby automatically switching the filler of the deobstruction column.

[0016] The utility model proposes a resin pre-synthesis deblocking column for compound preparation:

[0017] 1. Open the sealing plate and pull the sealing plate upward to drive the upper column to pull the vertical cylinder upward, pull the vertical cylinder out of the first deobstruction column tube body, and then push the plug block out of the through groove, pour out the filter screen and silica gel and other fillers in the T-shaped cavity for replacement, and then insert the plug block into the through groove, and then put the vertical cylinder into the first deobstruction column tube body, and fix the sealing plate, and use the plug block to divide the first deobstruction column tube body into layers, so as to facilitate the replacement of one layer of fillers in the deobstruction column;

[0018] 2. The upper and lower pressures in the first deobstruction column tube body are detected in real time by the first electronic pressure gauge and the second electronic pressure gauge. If the pressure difference reaches the threshold, it means that the internal filler is saturated or blocked. The PLC controller starts the first electric three-way valve gauge and the second electric three-way valve gauge to switch the flow path, enter the second deobstruction column tube body to remove impurities, and start the speaker to issue a prompt voice. The pressure difference is detected to determine whether the filler needs to be replaced, and the switch is performed to replace the original filler, seamlessly connect to prevent affecting the entire production line, and then automatically switch the filler of the deobstruction column. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the T-shaped cavity of the utility model;

[0020] Figure 2 This is a schematic diagram of the vertical tube of the utility model;

[0021] Figure 3 This is a schematic diagram of the through slot of the utility model;

[0022] Figure 4 This is a schematic diagram of the plug-in block of the utility model;

[0023] Figure 5 This is a schematic diagram of the main structure of the utility model;

[0024] In the figure: 1. first unblocking column tube body; 2. connecting frame; 3. second unblocking column tube body; 4. sealing plate; 5. impurity removal mechanism; 501. rubber plate; 502. pillar; 503. vertical cylinder; 504. upper column; 505. through groove; 506. plug-in block; 507. T-shaped cavity; 508. filter screen; 6. switching mechanism; 601. first electronic pressure gauge; 602. second electronic pressure gauge; 603. first electric three-way valve gauge; 604. second electric three-way valve gauge; 605. PLC controller; 606. speaker. DETAILED DESCRIPTION

[0025] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1

[0026] See also Figures 1 to 4The utility model provides a technical solution: a resin pre-synthesis deblocking column for compound preparation, comprising: a first deblocking column tube body 1, a connecting frame 2, a second deblocking column tube body 3 and a sealing plate 4;

[0027] A connecting frame 2 is connected to one side of the first unblocking column tube body 1, and a second unblocking column tube body 3 is connected to one side of the connecting frame 2. The top and bottom of the first unblocking column tube body 1 and the second unblocking column tube body 3 are both connected with sealing plates 4 by bolts; impurity removal mechanisms 5 are provided in the first unblocking column tube body 1 and the second unblocking column tube body 3, and a switching mechanism 6 is connected to one side of the first unblocking column tube body 1 and the second unblocking column tube body 3.

[0028] The impurity removal mechanism 5 includes: a rubber plate 501, a pillar 502, a vertical cylinder 503, an upper column 504, a through groove 505, an insert block 506, a T-shaped cavity 507 and a filter screen 508. The rubber plate 501 is abutted on the inside of the first deobstruction column tube body 1, the rubber plate 501 is connected to the top of the rubber plate 501, the vertical cylinder 503 is connected to the top of the pillar 502, the vertical cylinder 503 is connected to the top of the upper column 504, the upper column 504 is connected to the bottom of the upper sealing plate 4, the vertical cylinder 503 is provided with a through groove 505, the through groove 505 is slidably connected with the insert block 506, the insert block 506 is provided with a T-shaped cavity 507, and the filter screen 508 abuts on the inner wall of the T-shaped cavity 507.

[0029] In order to replace one layer of packing of the deobstruction column, the bolts on the sealing plate 4 are removed, and the sealing plate 4 is opened and pulled upward, driving the upper column 504 to pull the vertical tube 503 to move upward, and at the same time, the support 502 pulls the rubber plate 501 to clean the impurities on the inner wall of the first deobstruction column tube body 1, and the vertical tube 503 is pulled out of the first deobstruction column tube body 1. The rubber plate 501 and the support 502 support the vertical tube 503 to form a cavity under the vertical tube 503, so that the reactants of the impurity-removed compounds inside can be easily discharged to the second electric three-way valve 604. Circulation, prevent the vertical cylinder 503 from blocking the second electric three-way valve table 604. After the vertical cylinder 503 is pulled out, the plug 506 is pushed out from the through groove 505, and the blocked filter screen 508 and saturated silica gel and other fillers in the T-shaped cavity 507 are poured out for replacement. The T-shaped cavity 507 is wide at the top and narrow at the bottom to prevent the filter screen 508 from falling off. Then the plug 506 is inserted into the through groove 505, and then the vertical cylinder 503 is placed in the first deobstruction column body 1, and the sealing plate 4 is fixed. The inside of the first deobstruction column body 1 is layered by the plug 506, and one layer of filler can be replaced. Embodiment 2

[0030] See also Figure 1 and Figure 5It can be seen that the switching mechanism 6 includes: a first electronic pressure gauge 601, a second electronic pressure gauge 602, a first electric three-way valve gauge 603, a second electric three-way valve gauge 604, a PLC controller 605 and a speaker 606. The first electronic pressure gauge 601 is connected to the upper side of the first unblocking column tube body 1, and the second electronic pressure gauge 602 is connected to the lower side of the first unblocking column tube body 1. The first electric three-way valve gauge 603 is connected to the upper side of the first unblocking column tube body 1 away from the first electronic pressure gauge 601, and the second electronic pressure gauge 602 is connected to the lower side of the first unblocking column tube body 1. A second electric three-way valve gauge 604 is connected to the lower part of a side of an unblocking column tube body 1 away from the second electronic pressure gauge 602. The first electronic pressure gauge 601, the second electronic pressure gauge 602, the first electric three-way valve gauge 603 and the second electric three-way valve gauge 604 are electrically connected to a PLC controller 605. The PLC controller 605 is connected to the front of the second unblocking column tube body 3. A speaker 606 is connected to the front of the connecting frame 2 near the bottom of the PLC controller 605. The speaker 606 is electrically connected to the PLC controller 605.

[0031] On the basis of the first embodiment, in order to realize automatic switching of the packing of the deobstruction column, according to the type of internal packing, the pressure difference threshold value between the first electronic pressure gauge 601 and the second electronic pressure gauge 602 is set for the PLC controller 605, and the first electronic pressure gauge 601 and the second electronic pressure gauge 602 detect the upper and lower pressures in the first deobstruction column tube body 1 in real time. When the internal packing is removed, impurities are left in the first deobstruction column tube body 1, and they are continuously accumulated to cause blockage. The reactants of the compound entering from the first electric three-way valve 603 are difficult to penetrate downward, causing the pressure of the first electronic pressure gauge 601 to increase continuously. If the pressure of the first electronic pressure gauge 601 is equal to When the pressure difference of the second electronic pressure gauge 602 reaches the threshold, it means that the internal filler is saturated or blocked, and the PLC controller 605 starts the first electric three-way valve gauge 603 and the second electric three-way valve gauge 604 to switch the flow path, and the reactants of the compounds entering the first deobstruction column body 1 enter the second deobstruction column body 3 to remove impurities and make a seamless connection. At the same time, the PLC controller 605 prompts the information of replacing the filler, and starts the speaker 606 to issue a prompt voice to replace the filler in the first deobstruction column body 1, and turns off the prompts of the PLC controller 605 and the speaker 606, thereby automatically switching the filler of the deobstruction column.

[0032] In actual use, the first electric three-way valve gauge 603 is connected to the filling device, the second electric three-way valve gauge 604 is connected to the collection device, and fillers such as silica gel, quartz sand and activated carbon are added to the multiple groups of T-shaped cavities 507. The pressure difference threshold between the first electronic pressure gauge 601 and the second electronic pressure gauge 602 is set for the PLC controller 605. The reactants of the compound enter the first deblocking column tube body 1 from the filling device through the first electric three-way valve gauge 603 to remove impurities, and then enter the collection device from the second electric three-way valve gauge 604. When the pressure difference between the first electronic pressure gauge 601 and the second electronic pressure gauge 602 reaches a threshold value, the first electric three-way valve gauge 603 and the second electric three-way valve gauge 604 switch the flow path, and send the reactants of the compound into the second deobstruction column tube body 3 for impurity removal. At the same time, the PLC controller 605 prompts the replacement of the filler, and the speaker 606 issues a voice prompting the replacement. The sealing plate 4 is opened to take out the vertical cylinder 503, and the plug block 506 is pushed out to replace the internal fillers such as silica gel, quartz sand and activated carbon.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A resin pre-synthesis deblocking column for compound preparation, comprising: A first deobstruction column tube body (1), a connection frame (2), a second deobstruction column tube body (3) and a sealing plate (4), It is characterized by: A connecting frame (2) is connected to one side of the first deobstruction column tube body (1), a second deobstruction column tube body (3) is connected to one side of the connecting frame (2), and sealing plates (4) are connected to the top and bottom of the first deobstruction column tube body (1) and the second deobstruction column tube body (3) via bolts; The first deobstruction column tube body (1) and the second deobstruction column tube body (3) are both provided with impurity removal mechanisms (5), and one side of the first deobstruction column tube body (1) and the second deobstruction column tube body (3) are both connected with switching mechanisms (6).

2. The resin pre-synthesis deblocking column for compound preparation according to claim 1, characterized in that: The impurity removal mechanism (5) comprises: a rubber plate (501), a support column (502), a vertical cylinder (503), an upper column (504), a through groove (505), an insert block (506), a T-shaped cavity (507) and a filter screen (508); the rubber plate (501) is abutted against the interior of the first deobstruction column tube body (1); the upper part of the rubber plate (501) is connected to the support column (502); the upper part of the support column (502) is connected to the vertical cylinder (503); the upper part of the vertical cylinder (503) is connected to the upper column (504); and the upper column (504) is connected to the bottom of the upper sealing plate (4).

3. The resin pre-synthesis deblocking column for compound preparation according to claim 2, characterized in that: A through slot (505) is provided in the vertical cylinder (503), and an insert block (506) is slidably connected in the through slot (505).

4. The resin pre-synthesis deblocking column for compound preparation according to claim 3, characterized in that: A T-shaped cavity (507) is provided in the insert block (506), and a filter screen (508) is abutted against the inner wall of the T-shaped cavity (507).

5. The resin pre-synthesis deblocking column for compound preparation according to claim 1, characterized in that: The switching mechanism (6) comprises: a first electronic pressure gauge (601), a second electronic pressure gauge (602), a first electric three-way valve gauge (603), a second electric three-way valve gauge (604), a PLC controller (605) and a speaker (606); one side of the first deobstruction column tube body (1) is connected to the first electronic pressure gauge (601) at the top, and one side of the first deobstruction column tube body (1) is connected to the second electronic pressure gauge (602) at the bottom.

6. The resin pre-synthesis deblocking column for compound preparation according to claim 5, characterized in that: A first electric three-way valve gauge (603) is connected to the upper side of the first deobstruction column tube body (1) away from the first electronic pressure gauge (601), and a second electric three-way valve gauge (604) is connected to the lower side of the first deobstruction column tube body (1) away from the second electronic pressure gauge (602).

7. The resin pre-synthesis deblocking column for compound preparation according to claim 6, characterized in that: The first electronic pressure gauge (601), the second electronic pressure gauge (602), the first electric three-way valve gauge (603) and the second electric three-way valve gauge (604) are electrically connected to a PLC controller (605), and the PLC controller (605) is connected to the front part of the second deblocking column tube body (3).

8. The resin pre-synthesis deblocking column for compound preparation according to claim 7, characterized in that: A speaker (606) is connected to the front of the connection frame (2) below the PLC controller (605), and the speaker (606) is electrically connected to the PLC controller (605).