Plate allowance monitoring and storing module
By installing the sheet residual monitoring storage module of ultrasonic induction switch in the storage rack of the stamping process, the problem that the storage rack cannot accurately monitor the residual amount of metal sheets is solved, real-time monitoring and timely replenishment are achieved, and stamping is improved Processing efficiency.
Patent Information
- Application Number
- CN202421302627.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the stamping process, the storage rack cannot accurately monitor the remaining amount of metal sheets inside it, resulting in untimely feeding, affecting the overall processing progress.
A plate margin monitoring and storage module was designed, using ultrasonic induction switch to monitor the residual amount of metal sheets in the storage rack in real time, and installing the residual material induction switch through reserved holes and brackets to ensure accurate monitoring.
Real-time monitoring of the metal sheet residual amount is achieved to ensure that staff can refilling materials in a timely manner and avoid affecting the stamping and processing progress of metal sheets.
Smart Images

Figure CN222511233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping, in particular to a plate surplus monitoring and material storage module. Background Art
[0002] In the stamping process, metal sheets need to be loaded into a forming die of a stamping device. Prior to this, several metal sheets need to be pre-stored in a storage rack in a stacked manner.
[0003] Stamping lines with relatively mature technology usually use robots to complete the steps of loading metal sheets into the forming molds of the stamping equipment. However, the problem is that the storage rack cannot accurately monitor the remaining amount of metal sheets inside it, resulting in untimely replenishment and affecting the overall processing progress. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a plate remainder monitoring and storage module, which solves the problems raised by the above-mentioned background technology.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a plate surplus monitoring storage module, including a bottom plate, and also including:
[0006] A first baffle, the first baffle is installed on the upper part of the bottom plate, and a reserved hole is set through the bottom of the first baffle;
[0007] The residual material sensing switch is installed on the outside of the first baffle and corresponds to the position of the reserved hole. The residual material sensing switch can monitor the residual amount of the plate.
[0008] Furthermore, the plate remaining amount monitoring and storage module further includes:
[0009] The second baffle is installed on the upper part of the bottom plate, and a plurality of the second baffles are provided. The second baffles are distributed on both sides of the first baffle.
[0010] Furthermore, the plate remaining amount monitoring and storage module further includes:
[0011] An iron plate spreader is installed on the upper part of the bottom plate and is provided with a plurality of iron plate spreaders. The iron plate spreader is located between the first baffle plate and the second baffle plate, and the iron plate spreader can prevent the stacked plates from contacting each other.
[0012] Furthermore, the first baffle is an "L"-shaped structure, and the reserved hole is a rectangular hole.
[0013] Furthermore, the residual material sensing switch is installed on the outside of the first baffle through a bracket.
[0014] Furthermore, the first baffle, the second baffle, and the iron plate divider are centrally installed on two adjacent sides of the bottom plate, and are not installed on the two opposite sides.
[0015] Furthermore, the residual material sensing switch is an ultrasonic sensing switch.
[0016] The utility model provides a plate surplus monitoring storage module. Compared with the prior art, it has the following beneficial effects:
[0017] The sheet material storage module is equipped with a residual material sensing switch on the storage rack. When the switch is working, it can monitor the remaining amount of metal sheets in the storage rack in real time, thereby ensuring that the staff can replenish the materials in time to avoid affecting the stamping process of the metal sheets. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model from the first perspective;
[0019] Figure 2 It is a structural schematic diagram of the utility model from a second viewing angle;
[0020] Figure 3 For this utility model Figure 2 A magnified view of the structure of part A;
[0021] Figure 4 This is a schematic diagram of the structure of the utility model for storing a plurality of iron plates;
[0022] Figure 5 It is a schematic diagram of the iron plate spreader in the utility model forming a distance between the iron plates.
[0023] In the figure: 1, bottom plate; 2, first baffle; 21, reserved hole; 3, residual material sensing switch; 31, bracket; 4, second baffle; 5, iron plate spreader; 6, iron plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 , 23. The utility model provides a technical solution: a plate remaining amount monitoring and storage module, which is composed of a bottom plate 1, a first baffle plate 2, a remaining material sensing switch 3, two second baffle plates 4 and two iron plate spreaders 5, wherein the first baffle plate 2, the second baffle plate 4 and the iron plate spreader 5 are all installed on the upper part of the bottom plate 1, the first baffle plate 2 is in an "L" shape, and a reserved hole 21 is set through the bottom of the first baffle plate 2, and the reserved hole 21 is a rectangular hole. The remaining material sensing switch 3 is installed on the outside of the first baffle plate 2 through a bracket 31, and corresponds to the position of the reserved hole 21. The remaining material sensing switch 3 can monitor the remaining amount of the plate. The remaining material sensing switch 3 adopts an ultrasonic sensing switch. The structure and principle of the ultrasonic sensing switch are existing well-known technologies. The ultrasonic sensing switch is a device that detects objects through ultrasonic signals, and it includes two parts: a transmitter and a receiver. The transmitter emits ultrasonic waves, which will be reflected back after encountering an object and then received by the receiver. If the ultrasonic waves emitted by the transmitter are not reflected back, that is, the receiver cannot receive the ultrasonic waves, then it proves that the height of the iron block 6 at this time is lower than the height of the ultrasonic sensor switch, which means that it is necessary to add material. The ultrasonic sensor switch will transmit this signal to the background system, and the background system will alarm, so as to achieve the purpose of monitoring the remaining amount of the plate;
[0026] Also, see Figure 4 , 5 , two second baffles 4 are distributed on both sides of the first baffle 2, which can increase the limiting constraint range of the iron plate 6, and the two iron plate dividers 5 are located between the first baffle 2 and the second baffle 4, and the iron plate divider 5 can prevent the stacked plates from contacting, and the iron plate divider 5 can use the magnetic pole line segmentation principle to quickly separate several stacked iron plates (that is, a gap d will automatically be left between two adjacent iron plates, d is about 2cm, ensuring that the two adjacent iron plates do not contact), ensuring that the surface of the iron plate is smooth and seamless, the first baffle 2, the second baffle 4, and the iron plate divider 5 are centrally installed on the two adjacent edges of the bottom plate 1, and the two opposite edges are not set, and the external manipulator can take the material through the side where the first baffle 2, the second baffle 4, and the iron plate divider 5 are not set.
Claims
1. A plate remaining quantity monitoring and storage module, comprising a bottom plate (1), characterized in that: Also includes: A first baffle (2), the first baffle (2) being mounted on the upper portion of the bottom plate (1), and a reserved hole (21) being provided through the bottom of the first baffle (2); A residual material sensing switch (3) is installed outside the first baffle (2) and corresponds to the position of the reserved hole (21). The residual material sensing switch (3) can monitor the residual amount of the plate.
2. A sheet material remaining monitoring and storage module according to claim 1, characterized in that: Also includes: A second baffle (4), the second baffle (4) is installed on the upper part of the bottom plate (1), and a plurality of the second baffles (4) are provided, and the second baffles (4) are distributed on both sides of the first baffle (2).
3. A sheet material remaining monitoring and storage module according to claim 1, characterized in that: Also includes: An iron plate spreader (5) is installed on the upper part of the bottom plate (1) and is provided with a plurality of iron plate spreaders (5). The iron plate spreader (5) is located between the first baffle plate (2) and the second baffle plate (4), and the iron plate spreader (5) can prevent the stacked plates from contacting each other.
4. A sheet material remaining monitoring and storage module according to claim 1, characterized in that: The first baffle (2) is an "L"-shaped structure, and the reserved hole (21) is a rectangular hole.
5. The sheet material remaining monitoring and storage module according to claim 1, characterized in that: The residual material sensing switch (3) is installed on the outside of the first baffle (2) via a bracket (31).
6. The sheet material remaining monitoring and storage module according to claim 1, characterized in that: The first baffle plate (2), the second baffle plate (4), and the iron plate spreader (5) are centrally installed on two adjacent sides of the bottom plate (1), and are not installed on the two opposite sides.
7. A sheet material remaining monitoring and storage module according to claim 1, characterized in that: The residual material sensing switch (3) is an ultrasonic sensing switch.