Textile dyeing and finishing pretreatment dyeing device

By designing a textile dyeing and finishing pre-treatment dyeing device including a transmission mechanism and a scraping mechanism, the problem of fluff on textile affecting dyeing uniformity is solved, and a more uniform dyeing effect and improved production efficiency are achieved.

CN222513065UActive Publication Date: 2025-02-21ZHE JIANG FENG LIN YA MA RAN ZHENG YOU XIAN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421288969.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-21
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When used, the existing textile dyeing device will affect the uniformity of dyeing due to the fluff on the textile, resulting in uneven color difference and affecting the dyeing effect.

Method used

A textile dyeing and finishing pretreatment dyeing device is designed, including a transport mechanism and a scraping mechanism. The transmission mechanism realizes automatic transmission of textiles through a rotating rod driven by a motor, and the scraper uses a hydraulic cylinder and a scraper to remove fluff on the surface of the textile.

Benefits of technology

By removing fluff from textiles, dyes can penetrate more evenly into the textile interior, improving dyeing effect and quality, reducing color aberration, improving production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222513065U_ABST
    Figure CN222513065U_ABST
Patent Text Reader

Abstract

The utility model provides a textile dyeing and finishing pretreatment dyeing device, which relates to the technical field of dyeing devices and comprises a transmission mechanism, and a scraping mechanism is fixedly mounted at the top of the transmission mechanism and comprises a support frame III. According to the textile dyeing device, under the cooperation of the conveying mechanism and the scraping mechanism, the first motor and the second motor operate at the same time to convey textiles, so that the textiles can automatically and continuously pass through the dyeing device, the steps of manual operation are reduced, the automation degree of the production process is improved, the labor cost can be reduced, and the production efficiency is improved. And secondly, the hydraulic cylinder operates to press the textile downwards to make contact with the scraping knife, fluff on the surface of the textile can be removed, dye can permeate into the textile more uniformly, the dyeing effect is improved, meanwhile, the spring can reduce adverse factors generated by vibration, and the dyeing quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of electrical engineering, in particular to a textile pre-dyeing and finishing dyeing device. Background Art

[0002] Pre-dyeing treatment of textiles is an important part of textile printing and dyeing processing. Its purpose is to remove natural impurities contained in the fibers as well as the slurry and oil stains applied during the textile processing, so that the fibers can give full play to their excellent quality and meet the subsequent dyeing, printing and other processing requirements.

[0003] The fluff and hairiness on existing textiles will be revealed during subsequent processing and use, affecting the appearance of the fabric and causing uneven color differences during dyeing. The fluff and the main fiber have different color absorption properties, resulting in different shades of color in different areas of the same fabric, affecting the dyeing effect. Utility Model Content

[0004] The utility model aims to solve the problem that the fluff existing in the existing textiles will affect the dyeing uniformity when the above equipment is used, and proposes a textile pre-dyeing and finishing dyeing device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a textile pre-dyeing and finishing dyeing device, comprising a transmission mechanism, a scraping mechanism is fixedly installed on the top of the transmission mechanism;

[0006] The scraping mechanism includes a support frame three, a hole three is opened on the top of the support frame three, a hydraulic cylinder is fixedly installed on the top of the support frame three, a piston rod is arranged at the output end of the hydraulic cylinder, a fixing plate is fixedly installed at the bottom of the piston rod, a fixing block is fixedly installed between the inner surface walls of the support frame three, and a scraper is fixedly installed on the top of the fixing block.

[0007] Preferably, the transmission mechanism comprises a workbench, a support frame 1 is fixedly installed on the top of the workbench, and two holes 1 are formed on the outer wall of the support frame 1.

[0008] Preferably, a rotating rod 1 is movably inserted into the inner surface wall of the two holes 1, a motor 1 is disposed on the outer surface wall of the two rotating rods 1, and four springs are fixedly installed at the bottom of the workbench.

[0009] Preferably, dampers are provided on the inner walls of the four springs, and support columns are fixedly installed on the bottoms of the four springs.

[0010] Preferably, a support frame 2 is fixedly installed on the top of the workbench, and two holes 2 are provided on the outer wall of the support frame 2.

[0011] Preferably, the inner surface walls of the two holes are movably inserted with a rotating rod 2, the outer surface walls of the two rotating rods 2 are provided with a motor 2, and a collection box is provided at the bottom of the workbench.

[0012] Preferably, the top of the workbench is fixedly connected to the bottom of the support frame three.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, with the cooperation of the transmission mechanism and the scraping mechanism, firstly, the motor 1 and the motor 2 are operated simultaneously to transmit the textile, so that the textile can automatically and continuously pass through the dyeing device, reducing the steps of manual operation and improving the degree of automation of the production process, which can not only reduce labor costs but also improve production efficiency. Secondly, the hydraulic cylinder operates to press the textile down to contact with the scraper, which can remove the fluff on the surface of the textile, so that the dye can penetrate into the interior of the textile more evenly, thereby improving the dyeing effect. At the same time, the spring can reduce the adverse factors caused by vibration, thereby improving the dyeing quality.

[0015] 2. In the utility model, with the cooperation of the transmission mechanism, firstly, two motors 1 and two motors 2 run simultaneously, so as to transport and transmit the textiles, and move the textiles quickly and accurately, thus shortening the processing time and improving the overall processing efficiency. Meanwhile, the four springs can effectively absorb and disperse the vibration energy, reduce the vibration amplitude and noise level of the equipment, and create a more comfortable and quiet working environment for the operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a main structural stereogram of a textile pre-dyeing and finishing dyeing device;

[0017] Figure 2 The utility model proposes a three-dimensional disassembled diagram of a transmission mechanism in a textile pre-dyeing and finishing dyeing device;

[0018] Figure 3 The utility model provides a schematic diagram of the disassembly of a transmission mechanism in a textile pre-dyeing and finishing dyeing device;

[0019] Figure 4 The utility model provides a three-dimensional disassembled diagram of a scraping mechanism in a textile pre-dyeing and finishing dyeing device.

[0020] Legend:

[0021] 1. Transmission mechanism; 101. Workbench; 102. Support frame 1; 103. Hole 1; 104. Rotating rod 1; 105. Motor 1; 106. Spring; 107. Damper; 108. Support column; 109. Support frame 2; 110. Hole 2; 111. Rotating rod 2; 112. Motor 2; 113. Collecting box; 2. Scraping mechanism; 201. Support frame 3; 202. Hole 3; 203. Hydraulic cylinder; 204. Piston rod; 205. Fixed plate; 206. Fixed block; 207. Scraping knife. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a textile pre-dyeing and finishing dyeing device, comprising a transmission mechanism 1, and a scraping mechanism 2 is fixedly installed on the top of the transmission mechanism 1;

[0025] The scraping mechanism 2 includes a support frame 201, a hole 202 is opened on the top of the support frame 201, a hydraulic cylinder 203 is fixedly installed on the top of the support frame 201, a piston rod 204 is arranged at the output end of the hydraulic cylinder 203, a fixed plate 205 is fixedly installed at the bottom of the piston rod 204, a fixed block 206 is fixedly installed between the inner surface walls of the support frame 201, and a scraping knife 207 is fixedly installed on the top of the fixed block 206.

[0026] The effect achieved by the entire embodiment 1 is that, first, the hydraulic cylinder 203 is connected to the fixed plate 205 through the piston rod 204, and the fixed plate 205 is moved downward by the operation of the hydraulic cylinder 203 to press down the textile, so that the textile comes into contact with the scraper 207, which can reduce the thickness and weight of the textile, thereby reducing the energy consumption in the dyeing process, and can also improve the appearance and quality of the textile and improve customer satisfaction.

[0027] Embodiment 2, as Figure 2-Figure 4As shown, the transmission mechanism 1 includes a workbench 101, a support frame 102 is fixedly installed on the top of the workbench 101, the outer wall of the support frame 102 is provided with two holes 103, the inner walls of the two holes 103 are movably inserted with a rotating rod 104, the outer walls of the two rotating rods 104 are provided with a motor 105, and four springs 106 are fixedly installed at the bottom of the workbench 101, and the inner walls of the four springs 106 are provided with a damper 107. A support column 108 is fixedly installed at the bottom of the spring 106, and a support frame 109 is fixedly installed on the top of the workbench 101. The outer wall of the support frame 109 is provided with two holes 110, and the inner walls of the two holes 110 are movably inserted with rotating rods 111, and the outer walls of the two rotating rods 111 are provided with motors 112. A collecting box 113 is provided at the bottom of the workbench 101, and the top of the workbench 101 is fixedly connected to the bottom of the support frame 3 201.

[0028] The effect achieved by the entire embodiment 2 is that when the device is in normal use, the two motors 105 and the motor 2 112 are running simultaneously, which can drive the two rotating rods 104 and the rotating rod 2 111 to rotate, thereby transmitting the textiles. At the same time, four springs 106 are fixedly installed at the bottom of the workbench 101. When the device is running, the springs 106 can reduce the impact and vibration of the equipment during operation, reduce the wear and fatigue of the equipment components, thereby extending the service life of the equipment. At the same time, a stable operating environment also helps to improve the processing accuracy and efficiency of the equipment, and ensure the quality of the pre-dyeing treatment of textiles.

[0029] Among them, motor 1 105, damper 107, motor 2 112 and hydraulic cylinder 203 are all existing technologies, and their components and operating principles are all public technologies, which will not be explained in detail here.

[0030] Working principle: First, when the device is used normally, the textile is first passed between the two rotating rods 111, and then the textile is passed between the outer walls of the two rotating rods 104. At this time, the operation of the two motors 105 can drive the two rotating rods 104 to rotate, and the two motors 112 rotate at the same time, so that the two rotating rods 111 also rotate at the same time, which can transfer the textile to one side, control the transmission speed and position of the textile, and more accurately control the processing time and processing conditions, reducing the errors caused by human operation, which helps to ensure the consistency of the processing effect of each batch of products. A hydraulic cylinder 203 is fixedly installed on the top of the support frame 3 201, and a piston rod 204 is set at the output end of the hydraulic cylinder 203. The piston rod 204 and the fixed plate 20 5 is fixedly connected. At this time, the operation of the hydraulic cylinder 203 can drive the piston rod 204 to extend and retract, thereby driving the fixed plate 205 to move vertically, pressing and fixing the textile, pressing the textile downward to make it tight, and at the same time, a fixed block 206 is fixedly installed between the inner surface walls of the support frame 3 201, and a scraper 207 is fixedly installed on the top of the fixed block 206, so that the textile contacts the scraper 207 to scrape off the fluff, so that the dyeing liquid can better penetrate into the fiber and achieve a more uniform dyeing effect, which not only improves the quality of dyeing, but also reduces the quality problems caused by color difference, and a square hole is opened on the top of the workbench 101, and the fluff scraped by the scraper 207 can enter the collection box 113 through the square hole, which is convenient for the staff to recycle.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A textile pre-dyeing and dyeing device, comprising a transmission mechanism (1), characterized in that: A scraping mechanism (2) is fixedly mounted on the top of the transmission mechanism (1); The scraping mechanism (2) comprises a support frame three (201), a hole three (202) is provided on the top of the support frame three (201), a hydraulic cylinder (203) is fixedly installed on the top of the support frame three (201), a piston rod (204) is provided at the output end of the hydraulic cylinder (203), a fixing plate (205) is fixedly installed at the bottom of the piston rod (204), a fixing block (206) is fixedly installed between the inner surface walls of the support frame three (201), and a scraping knife (207) is fixedly installed on the top of the fixing block (206).

2. A textile pre-dyeing and finishing dyeing device according to claim 1, characterized in that: The transmission mechanism (1) comprises a workbench (101), a support frame (102) is fixedly mounted on the top of the workbench (101), and the outer wall of the support frame (102) is provided with two holes (103).

3. A textile pre-dyeing and finishing dyeing device according to claim 2, characterized in that: The inner walls of the two holes (103) are both movably inserted with a rotating rod (104), the outer walls of the two rotating rods (104) are both provided with a motor (105), and the bottom of the workbench (101) is fixedly installed with four springs (106).

4. A textile pre-dyeing and finishing dyeing device according to claim 3, characterized in that: The inner surface walls of the four springs (106) are all provided with dampers (107), and the bottoms of the four springs (106) are all fixedly mounted with support columns (108).

5. A textile pre-dyeing and finishing dyeing device according to claim 4, characterized in that: A second support frame (109) is fixedly installed on the top of the workbench (101), and the outer wall of the second support frame (109) is provided with two second holes (110).

6. A textile pre-dyeing and finishing dyeing device according to claim 5, characterized in that: The inner surface walls of the two second holes (110) are both movably inserted with second rotating rods (111), the outer surface walls of the two second rotating rods (111) are both provided with second motors (112), and a collecting box (113) is provided at the bottom of the workbench (101).

7. A textile pre-dyeing and finishing dyeing device according to claim 6, characterized in that: The top of the workbench (101) is fixedly connected to the bottom of the supporting frame three (201).