Water bath device
By designing a water bath device with movable rollers and driven rollers, the problem of waste adhesion in the bead wire during the water bath quenching process is solved, and the waste on the surface of the wire is effectively shedded, simplifying the subsequent processing process.
Patent Information
- Application Number
- CN202421268105.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the water bath quenching of bead wire, the scrap will fall off the surface of the wire, causing the scrap to stick to the surface of the wire, affecting subsequent processing.
A water bath device is designed, including a water bath, a movable roller, a driven roller and a driving system. The movable roller realizes up and down reciprocating movement through the swing arm and the eccentric drive wheel, driving the wire movement and causing the waste to fall off. The driven roller matches the movable roller to ensure that the tension changes during the wire movement are within a controllable range.
It effectively solves the problem of scrap adhesion on the surface of the steel wire, ensures that the scrap falls off during the quenching process, simplifies the subsequent processing process, and improves production efficiency.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire processing equipment, in particular to a water bath device. Background Art
[0002] In the process of manufacturing tire bead wire, in order to obtain good comprehensive performance of the steel wire, the steel wire needs to be quenched to obtain the sorbite structure; sorbite has finer interlamellar spacing than pearlite, has a higher cold drawing limit, can withstand a large degree of deformation, and can obtain high-strength and high-toughness steel wire after drawing.
[0003] For example, a device for heat treatment water bath quenching of bead wires with publication number CN202989220U includes a tank body, a water bath first section operation tank and a water bath terminal operation tank arranged in the tank body, and is used for heat treatment water bath quenching of bead wires. The technical solution of the utility model can improve production efficiency, reduce labor intensity, reduce pollution, and will not cause lead to adhere to the surface of the steel wire during the quenching process, effectively ensuring product quality.
[0004] The above technical solution has some problems in practical application. During the water bath quenching process of the steel wire, waste will fall off its surface, and the waste will adhere to the surface of the steel wire, which will affect the subsequent processing of the steel wire.
[0005] Therefore, it is necessary to invent a water bath to solve the above problems. Summary of the invention
[0006] The purpose of the utility model is to provide a water bath device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water bath device, including a water bath, a fixed frame is fixedly arranged in the middle of the top of the water bath, a first fixed seat is fixedly arranged inside the fixed frame, a slot is penetrated through the upper surface of the first fixed seat, a movable frame is penetrated through the inside of the slot, a movable roller is arranged at the bottom end of the movable frame, a swing arm is movably arranged at the top of the movable frame through a pin shaft, an eccentric driving wheel is movably arranged at the top of the swing arm through a pin shaft, a driving shaft is fixedly arranged in the middle of the eccentric driving wheel, and the driving shaft is penetrated through the top of the fixed frame through a bearing, a driving motor is fixedly arranged at one end of the driving shaft, and the driving motor is fixedly arranged at the top of the outer wall of the fixed frame, driven rollers are arranged on both sides of the movable roller, and movable arms are movably arranged on both sides of the driven roller through a pin shaft.
[0008] Preferably, a connecting seat is movably provided at the top end of the movable arm through a pin shaft, and the connecting seat is arranged on one side of the first fixed seat.
[0009] Preferably, a telescopic guide rod is fixedly arranged between the connecting seat and the first fixing seat, and a spring is arranged around the outer side of the telescopic guide rod.
[0010] Preferably, a fixed roller is arranged on the outer side of the driven roller, and a connecting arm is arranged between the driven roller and the fixed roller.
[0011] Preferably, second fixing seats are fixedly provided at both ends of the upper surface of the water bath, and the fixing roller is movably provided inside the second fixing seat via a bearing.
[0012] Preferably, a plurality of wire grooves are arranged around the outer sides of the movable roller, the driven roller and the fixed roller.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The utility model provides a water bath, in which cooling water for water-bath quenching steel wire is provided. By providing a movable roller inside the water bath, the movable roller can guide the steel wire, and the movable roller can reciprocate up and down under the action of the movable frame, the swing arm and the eccentric driving wheel above it. The movable roller drives the steel wire to move, so that the steel wire can move to a certain extent during the quenching process, so that the waste generated during the quenching process can fall off from the surface of the steel wire, so as to facilitate the subsequent processing process;
[0015] 2. The utility model provides a movable roller, and driven rollers are provided on both sides of the movable roller. The movable roller and the driven roller cooperate to realize the conveyance of the steel wire. When the movable roller moves, the driven roller can follow the movement of the steel wire to avoid excessive changes in the tension of the steel wire during the movement, affecting its quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 3 This is a schematic diagram of the movable roller structure of the utility model.
[0019] In the figure: 1, water bath; 2, fixed frame; 3, first fixed seat; 4, slot; 5, movable frame; 6, movable roller; 7, swing arm; 8, eccentric driving wheel; 9, driving shaft; 10, driving motor; 11, driven roller; 12, movable arm; 13, connecting seat; 14, telescopic guide rod; 15, fixed roller; 16, connecting arm; 17, second fixed seat. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model provides Figure 1-3 A water bath device shown includes a water bath tank 1, a fixing frame 2 is fixedly arranged at the middle of the top of the water bath tank 1, a first fixing seat 3 is fixedly arranged inside the fixing frame 2, a slot 4 is penetrated through the upper surface of the first fixing seat 3, a movable frame 5 is penetrated through the slot 4, and a movable roller 6 is arranged at the bottom end of the movable frame 5, and the movable roller 6 is used to drive the steel wire to move so as to clean the surface of the steel wire;
[0022] Specifically, a swing arm 7 is movably provided at the top of the movable frame 5 through a pin shaft, an eccentric driving wheel 8 is movably provided at the top of the swing arm 7 through a pin shaft, a driving shaft 9 is fixedly provided at the middle of the eccentric driving wheel 8, and the driving shaft 9 is penetrated and provided at the top of the fixed frame 2 through a bearing, a driving motor 10 is fixedly provided at one end of the driving shaft 9, and the driving motor 10 is fixedly provided at the top of the outer wall of the fixed frame 2, the driving motor 10 drives the eccentric driving wheel 8 to rotate through the driving shaft 9, and the eccentric driving wheel 8 can drive the swing arm 7 to move, so that the top of the swing arm 7 makes a circular motion, thereby realizing the driving of the movable roller 6;
[0023] More specifically, driven rollers 11 are provided on both sides of the movable roller 6, and movable arms 12 are movably provided on both sides of the driven roller 11 through a pin shaft, and a connecting seat 13 is movably provided on the top of the movable arm 12 through a pin shaft, and the connecting seat 13 is provided on one side of the first fixed seat 3, and a telescopic guide rod 14 is fixedly provided between the connecting seat 13 and the first fixed seat 3, and a spring is provided around the outer side of the telescopic guide rod 14, and the setting of the spring plays an auxiliary resetting role for the driven roller 11;
[0024] In addition, a fixed roller 15 is arranged on the outside of the driven roller 11, and a connecting arm 16 is arranged between the driven roller 11 and the fixed roller 15. The connecting arm 16 can limit the movement of the driven roller 11 to ensure that the movement range of the driven roller 11 is not too large. Second fixed seats 17 are fixedly arranged at both ends of the upper surface of the water bath 1. The fixed roller 15 is movably arranged inside the second fixed seat 17 through a bearing. The fixed roller 15 is used to guide the steel wire in and out of the device;
[0025] Moreover, a plurality of wire grooves are arranged around the outer sides of the movable roller 6, the driven roller 11 and the fixed roller 15. The arrangement of the wire grooves facilitates the device to guide the steel wire.
[0026] Working principle of this utility model:
[0027] When the device is in use, the heated steel wire is guided to pass through the fixed roller 15, the driven roller 11 and the movable roller 6 in sequence and enter the water bath 1. The steel wire is quenched in water bath under the action of cooling water in the water bath 1. During this process, the driving motor 10 drives the eccentric driving wheel 8 to rotate through the driving shaft 9, and the eccentric driving wheel 8 can drive the swing arm 7 to move, so that the top of the swing arm 7 makes a circular motion, and the swing arm 7 drives the movable frame 5 to move. Since the movement of the movable frame 5 is limited by the slot 4, the movable frame 5 can only make up and down reciprocating motion, and the movable frame 5 drives the movable roller 6 to make up and down reciprocating motion, and the movable roller 6 drives the steel wire to move up and down, so that the waste on the surface of the steel wire falls off. During this process, the steel wire acts on the driven roller 11, so that the driven roller 11 moves with the movable roller 6 to ensure that the tension does not change too much during the movement of the steel wire.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A water bath device, comprising a water bath tank (1), characterized in that: A fixed frame (2) is fixedly arranged at the middle of the top of the water bath (1), a first fixed seat (3) is fixedly arranged inside the fixed frame (2), a slot (4) is penetrated through the upper surface of the first fixed seat (3), a movable frame (5) is penetrated through the inside of the slot (4), a movable roller (6) is arranged at the bottom end of the movable frame (5), a swing arm (7) is movably arranged at the top of the movable frame (5) through a pin shaft, an eccentric driving wheel (8) is movably arranged at the top of the swing arm (7) through a pin shaft, a driving shaft (9) is fixedly arranged at the middle of the eccentric driving wheel (8), and the driving shaft (9) is penetrated through the top of the fixed frame (2) through a bearing, a driving motor (10) is fixedly arranged at one end of the driving shaft (9), and the driving motor (10) is fixedly arranged at the top of the outer wall of the fixed frame (2), driven rollers (11) are arranged on both sides of the movable roller (6), and movable arms (12) are movably arranged on both sides of the driven roller (11) through a pin shaft.
2. A water bath device according to claim 1, characterized in that: A connecting seat (13) is movably provided at the top end of the movable arm (12) via a pin, and the connecting seat (13) is arranged on one side of the first fixed seat (3).
3. A water bath device according to claim 2, characterized in that: A telescopic guide rod (14) is fixedly arranged between the connecting seat (13) and the first fixed seat (3), and a spring is arranged around the outer side of the telescopic guide rod (14).
4. A water bath device according to claim 3, characterized in that: A fixed roller (15) is arranged outside the driven roller (11), and a connecting arm (16) is arranged between the driven roller (11) and the fixed roller (15).
5. A water bath device according to claim 4, characterized in that: Second fixed seats (17) are fixedly arranged at both ends of the upper surface of the water bath (1), and the fixed roller (15) is movably arranged inside the second fixed seat (17) via a bearing.
6. A water bath device according to claim 5, characterized in that: The outer sides of the movable roller (6), the driven roller (11) and the fixed roller (15) are all surrounded by a plurality of wire grooves.
Citation Information
Patent Citations
Device for performing heat-treatment water-bath quenching on tire bead wires
CN202989220U