Brush roller and car washer thereof
By opening through holes on the brush tube, directly planting the brush sheet and using the pin rod and bent parts to form a lasso-fixed brush sheet, the difficulties in assembly and maintenance of existing brush rollers are solved, and simpler assembly and more convenient maintenance are achieved.
Patent Information
- Application Number
- CN202420498598.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The brush rollers of existing contact car washers have difficulties in assembly and maintenance, including the difficulty of assembly and inconvenience of brush sleeves.
The through hole is opened on the brush tube, and the brush sheet is planted directly in the through hole of the brush tube, eliminating the brush sleeve, and forming a lasso through the pin rod and the bend to fix the brush sheet.
The assembly process is simplified, the self-weight of the brush roller is significantly reduced, the convenience of handling and assembly is improved, and the replacement and maintenance of the brush blades are more convenient.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning tools, and in particular to a brush roller and a car washing machine thereof. Background Art
[0002] The existing contact car washing machine cannot do without a brush roller for cleaning the car body. The brush roller is composed of a motor, a brush tube, a brush sheet and a brush cover. One brush roller requires about 18 brush covers. About 12 brush sheets need to be manually installed on each brush cover. After installation, they are put on the brush tube one by one. After the brush covers at both ends are fixed, a motor is finally installed at the end of the brush tube. The motor drives the brush roller to rotate, and the brush sheet rotates under the centrifugal force to clean the car body.
[0003] There are quite a few problems. First, the brush sleeve consists of a sleeve and a tube cover. After 12 brush pieces are installed on the outer periphery of the sleeve, it is extremely difficult to fit the tube cover on the sleeve, and the assembly is extremely laborious. In addition, the tube cover often breaks during the covering process, resulting in serious wear and tear. Second, 18 brush sleeves are installed on the outer periphery of the brush tube, which significantly increases the weight of the brush roller and makes it inconvenient to carry and assemble. Third, during subsequent maintenance, if a brush piece needs to be replaced, it is necessary to unscrew the axial fixing bolts at both ends, then remove all the brush sleeves above or below it, disassemble the damaged brush sleeve and replace the brush piece, and finally reinstall all of them back on the brush tube, which is also extremely inconvenient for maintenance. Utility Model Content
[0004] One of the purposes of the present application is to provide a brush roller, which is different from the traditional assembly method of brush tubes and brush plates. A number of through holes are opened on the brush tube, and the brush plates are directly planted in the through holes of the brush tube, eliminating the brush sleeve in the traditional process. On the one hand, it simplifies the assembly process, and on the other hand, it significantly reduces the weight of the brush roller, making it more convenient to carry and assemble.
[0005] In order to solve the technical problems of heavy structure and difficult manufacturing of brush rollers in the prior art, the present application provides a brush roller, which includes a brush tube and a brush sheet; a plurality of through holes are provided in the tube wall of the brush tube, and the brush sheet is implanted in the through holes.
[0006] Furthermore, the present application provides a brush roller, which also includes a pin rod, wherein the inner end of the brush sheet passes through the through hole and forms a lasso in the inner cavity of the brush tube, and the pin rod is inserted into the lasso.
[0007] Furthermore, the present application provides a brush roller, wherein the brush sheet is bent to form a bent portion, the bent portion passes through the through hole to form the lasso, and the pin rod stops the bent portion on the inner wall of the brush tube.
[0008] Furthermore, the present application provides a brush roller, wherein both ends of the pin rod are fixed to the inner wall of the brush tube.
[0009] The second purpose of the present application is to provide a car washing machine, which uses the above-mentioned brush roller; it not only simplifies the assembly process, but also significantly reduces the weight of the brush roller, making the production and processing process easier. In addition, in actual use, if one of the brush pieces needs to be replaced, you only need to remove the corresponding pin rod, replace the damaged brush piece and reinsert the pin rod, which is extremely convenient for maintenance.
[0010] A brush roller provided by the present application has the following advantages over the prior art: on the one hand, the present application opens a through hole on the brush tube, and directly roots the brush piece in the through hole of the brush tube, eliminating the brush cover. In terms of manufacturing process, the step of first installing the brush piece on the brush cover is omitted, and the manufacturing difficulty is greatly reduced. At the same time, the weight of the brush roller is also significantly reduced, which provides convenience for transportation and assembly. On the other hand, considering the later maintenance work, if one of the brush pieces needs to be replaced, find the pin rod where the brush piece to be replaced is located, pull up the corresponding pin rod until the bent part of the brush piece to be replaced is separated from the pin rod, re-implant the replacement brush piece, and then insert the pin rod downward into the bent part again, which is also extremely convenient for later maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of a brush roller structure of the utility model;
[0012] Figure 2 This is an exploded view of a brush roller structure of the utility model;
[0013] Figure 3 This is a schematic diagram of manufacturing a brush roller of the utility model;
[0014] Figure 4 The utility model is a structural schematic diagram of a car washing machine with a brush roller.
[0015] Among them: 1. brush tube; 2. brush piece; 3. pin rod; 4. through hole; 5. lasso. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] like Figures 1 to 3 As shown, this embodiment provides a brush roller, which includes a brush tube 1, a brush sheet 2 and a pin rod 3; a plurality of through holes 4 are provided on the tube wall of the brush tube 1, and the brush sheet 2 is implanted in the through holes 4; the inner end of the brush sheet 2 penetrates the through holes 4 and forms a lasso 5 in the inner cavity of the brush tube 1, and the pin rod 3 is inserted into the lasso 5; the formation of the lasso 5 is specifically as follows: the brush sheet 2 is bent to form a bent portion, and the bent portion penetrates the through holes 4 to form the lasso 5, and the pin rod 3 stops the bent portion on the inner wall of the brush tube 1; both ends of the pin rod 3 are fixed to the inner wall of the brush tube 1; in this embodiment, the brush sheet 2 is folded in half, Insert the folded part (that is, the bent part) into the through hole 4 and extend it all the way to the inner cavity of the brush tube 1, forming a lasso 5 at the folded part, and multiple brush pieces 2 form a number of lassoes 5 in the inner cavity of the brush tube 1. Multiple lassoes 5 located in the same axial direction of the brush tube 1 are inserted by a whole pin rod 3, and finally the two ends of the pin rod 3 are fixed to the inner wall of the brush tube 1. The fixation can be selected by spot welding or screw connection, etc., which is not limited here; the multiple folded brush pieces 2 stopped by the pin rod 3 will not fall off from the outside of the brush tube 1 no matter in which direction they are pulled; in this embodiment, in order to reduce the weight of the brush roller, the pin rod 3 is an aluminum rod with a diameter of 6 mm and a length of 2 meters;
[0020] It should be noted that there are many ways to plant the brush piece 2 in the through hole 4. The brush piece 2 can be inserted into the through hole 4, and then hot melt adhesive is injected into the through hole 4. After the hot melt adhesive cools down, the brush piece 2 and the brush tube 1 can be connected. Alternatively, a pier structure can be formed at the inner end of the brush piece 2 after the brush piece 2 is inserted into the through hole 4 to prevent the brush piece 2 from escaping from the through hole 4. This pier structure can be formed by ironing or heating the inner end of the brush piece 2.
[0021] like Figure 4 As shown, the present embodiment also provides a car washing machine using the above-mentioned brush roller, including a top brush and a side brush. The top brush adopts one of the above-mentioned brush rollers, and the side brush adopts two of the above-mentioned brush rollers. This not only simplifies the manufacturing process, but also facilitates the subsequent maintenance of the brush sheet 2. After the weight of the brush roller is significantly reduced, the equipment operation is more reliable.
[0022] The details not described in the present invention are all known technologies to those skilled in the art.
[0023] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A brush roller, characterized in that: It includes a brush tube and a brush sheet; the tube wall of the brush tube is provided with a plurality of through holes, and the brush sheet is implanted in the through holes; it also includes a pin rod, the inner end of the brush sheet penetrates the through holes and forms a lasso in the inner cavity of the brush tube, and the pin rod is inserted into the lasso; the brush sheet is bent to form a bent portion, and the bent portion penetrates the through holes to form the lasso, and the pin rod stops the bent portion on the inner wall of the brush tube; both ends of the pin rod are fixed to the inner wall of the brush tube.
2. A car washing machine, characterized in that: The brush roller according to claim 1 is used.