Supergravity equipment for preparing emulsified liquid

By designing a supergravity device with a mobile liquid distributor, the problem of insufficient contact between the liquid and the filler rotor in the existing equipment is solved, and the shear and impact effect of the emulsion is improved.

CN222550846UActive Publication Date: 2025-03-04NANJING HENGER WATER TREATMENT TECH CO LTD
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Patent Information

Application Number
CN202421112153.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-04
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

When the existing rotary filler bed supergravity equipment prepares the emulsion, the path of liquid ejection is fixed, resulting in insufficient contact between the liquid and the filler rotor, affecting the shear and impact effect of the liquid.

Method used

A supergravity device including a bracket, a shell, a rotating shaft, a crushing device and a liquid distributor is designed. The liquid distributor is connected to the top wall of the inner cavity through an elastic member. The transmission member drives the liquid distributor to move along the axis of the shell, causing the liquid distributor to move up and down, so that the liquid spraying is more uniform.

Benefits of technology

Through the up and down movement of the liquid distributor, the liquid is sprayed more uniformly and contacts the filler rotor in different paths, improving the shear and impact effect of the liquid passing through the filler rotor.

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Abstract

The utility model provides super-gravity equipment for preparing emulsion, which relates to the field of super-gravity equipment and comprises a support, a shell fixedly mounted on the support, a rotating shaft rotatably connected in the shell, a crushing device fixedly connected on the rotating shaft, a liquid distributor arranged on the inner side of the crushing device, and a liquid distributor arranged on the outer side of the liquid distributor. The liquid distributor is arranged on the rotating shaft in a sleeved mode, the top of the liquid distributor is connected with the top wall of an inner cavity of the outer shell through an elastic piece, a transmission piece is installed on the rotating shaft, and when the rotating shaft rotates, the transmission piece can drive the liquid distributor to move in the axis direction of the outer shell. The transmission part can drive the liquid distributor to move in the axis direction of the shell, so that the liquid distributor moves up and down, liquid is guided into the liquid distributor through the liquid inlet pipe, and due to the fact that the liquid distributor moves up and down, the liquid is sprayed out more evenly and makes contact with the packing rotor in different paths.
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Description

Technical Field

[0001] The utility model relates to the field of supergravity equipment, in particular to supergravity equipment for preparing emulsion. Background Art

[0002] Emulsion is a high-performance semi-synthetic metalworking fluid, especially suitable for the processing of aluminum metal and its alloys. The emulsion adopts a special chlorine-free formula, which is specially used to solve various problems that arise in the processing of aluminum metal and its alloys, such as chip adhesion, tool wear, poor surface accuracy of workpieces and surface contamination.

[0003] The high-gravity equipment used to prepare emulsions is mainly based on high-gravity technology, in which the creation of a high-gravity environment can greatly enhance the emulsification process. This type of equipment can be divided into several categories according to the structure of its internal rotor, including integral rotating high-gravity equipment, dynamic-static combined high-gravity equipment, and double-moving disc high-gravity equipment. Among them, the integral rotating high-gravity equipment is the most common one, represented by a rotating packed bed, which is a typical high-gravity equipment, and its core component is a high-speed rotating packing layer. In the process of preparing emulsions, when the liquid passes through the packing layer, it will be subjected to strong shear and impact, which helps to break the liquid into tiny droplets and then form a stable emulsion.

[0004] When the rotating packed bed is in use, the liquid is introduced through the liquid inlet pipe. After the liquid enters the liquid distributor, it is discharged through the holes on the liquid distributor and contacts the high-speed rotating packing rotor. In this process, since the position where the liquid is discharged from the holes on the liquid distributor is unchanged, the path of the liquid sprayed each time is the same, which easily leads to the liquid not being able to fully contact the packing rotor, affecting the shear and impact of the liquid passing through the packing rotor.

[0005] Therefore, it is necessary to provide a new ultra-gravity device for preparing emulsion to solve the above technical problems. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a supergravity device for preparing emulsion.

[0007] The utility model provides an ultra-gravity device for preparing an emulsion, comprising a bracket, a shell being fixedly mounted on the bracket, a rotating shaft being rotatably connected inside the shell, a crushing device being fixedly connected to the rotating shaft, a liquid distributor being arranged on the inner side of the crushing device, the liquid distributor being sleeved on the rotating shaft, the top of the liquid distributor being connected to the top wall of the inner cavity of the shell through an elastic member, a transmission member being mounted on the rotating shaft, and when the rotating shaft rotates, the transmission member can drive the liquid distributor to move along the axis direction of the shell.

[0008] Preferably, the crushing device includes a supporting rib and a packing rotor, the supporting rib is fixedly mounted on the rotating shaft, the packing rotor is installed on the top of the supporting rib, the packing rotor is mounted on the rotating shaft, and the liquid distributor is located on the inner side of the packing rotor.

[0009] Preferably, the elastic member includes a telescopic rod and a spring, the two ends of the telescopic rod are respectively fixedly connected to the top of the liquid distributor and the bottom wall of the inner cavity of the shell, the spring is sleeved on the telescopic rod, and the two ends of the spring are respectively fixedly connected to the top of the liquid distributor and the top wall of the inner cavity of the shell.

[0010] Preferably, the transmission member includes a first bevel gear, a second bevel gear and a support rod, the first bevel gear is fixedly mounted on the rotating shaft, one end of the support rod is rotatably connected to the inner wall of the outer shell, the second bevel gear is fixedly mounted on the support rod, and the first bevel gear is meshed with the second bevel gear.

[0011] Preferably, a motor is mounted on the bracket, and an output end of the motor is fixedly connected to an end of the rotating shaft extending out of the housing.

[0012] Preferably, a liquid inlet pipe is fixedly installed on the top of the shell, the liquid inlet pipe is connected to the liquid distributor, and a liquid outlet pipe is fixedly connected to the bottom of the shell.

[0013] Preferably, the top of the shell is fixedly connected to an air outlet pipe, and the bottom of the shell is fixedly connected to an air inlet pipe.

[0014] Compared with the related art, the ultra-gravity equipment for preparing emulsion provided by the utility model has the following beneficial effects:

[0015] The first bevel gear drives the second bevel gear and the support rod to rotate, and the support rod drives the eccentric wheel to rotate. Under the action of the telescopic rod and the spring, the liquid distributor moves up and down, and the liquid is introduced into the liquid distributor through the liquid inlet pipe. Since the liquid distributor moves up and down, the liquid is sprayed more evenly and contacts the packing rotor through different paths. To a certain extent, the shear and impact of the liquid passing through the packing rotor are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of the supergravity equipment for preparing emulsion provided by the utility model;

[0017] Figure 2 for Figure 1 A schematic structural diagram of the structure shown from another angle;

[0018] Figure 3 for Figure 1 A schematic cross-sectional view of the structure shown;

[0019] Figure 4 for Figure 1 A schematic diagram of the structure of the shell looking down.

[0020] Numbers in the figure: 1. bracket; 2. housing; 3. rotating shaft; 4. supporting rib plate; 5. packing rotor; 6. liquid distributor; 7. liquid inlet pipe; 8. telescopic rod; 9. spring; 10. first bevel gear; 11. second bevel gear; 12. supporting rod; 13. eccentric wheel; 14. motor; 15. liquid outlet pipe; 16. air inlet pipe; 17. air outlet pipe. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0022] Please refer to Figure 1-Figure 4 ,in, Figure 1 A schematic diagram of the structure of the supergravity equipment for preparing emulsion provided by the utility model; Figure 2 for Figure 1 A schematic structural diagram of the structure shown from another angle; Figure 3 for Figure 1 A schematic cross-sectional view of the structure shown; Figure 4 for Figure 1 A schematic diagram of the structure of the shell looking down.

[0023] In the specific implementation process, Figure 1-Figure 4 As shown, it includes a bracket 1, a shell 2 is fixedly mounted on the bracket 1, a rotating shaft 3 is rotatably connected in the shell 2, a motor 14 is mounted on the bracket 1, an output end of the motor 14 is fixedly connected to one end of the rotating shaft 3 extending out of the shell 2, a crushing device is fixedly connected to the rotating shaft 3, a liquid distributor 6 is arranged on the inner side of the crushing device, the liquid distributor 6 is sleeved on the rotating shaft 3, the top of the liquid distributor 6 is connected to the top wall of the inner cavity of the shell 2 through an elastic member, a transmission member is mounted on the rotating shaft 3, when the rotating shaft 3 rotates, the transmission member can drive the liquid distributor 6 to move along the axial direction of the shell 2, the transmission member can drive the liquid distributor 6 to move along the axial direction of the shell 2, so that the liquid distributor 6 moves up and down, and the liquid is introduced into the liquid distributor 6 through the liquid inlet pipe 7. Since the liquid distributor 6 moves up and down, the liquid is sprayed more evenly and contacts the packing rotor 5 in different paths;

[0024] The crushing device includes a supporting rib plate 4 and a packing rotor 5. The supporting rib plate 4 is fixedly sleeved on the rotating shaft 3. The packing rotor 5 is installed on the top of the supporting rib plate 4. The packing rotor 5 is sleeved on the rotating shaft 3. The liquid distributor 6 is located inside the packing rotor 5.

[0025] The elastic member includes a telescopic rod 8 and a spring 9, the two ends of the telescopic rod 8 are respectively fixedly connected to the top of the liquid distributor 6 and the bottom wall of the inner cavity of the shell 2, the spring 9 is sleeved on the telescopic rod 8, and the two ends of the spring 9 are respectively fixedly connected to the top of the liquid distributor 6 and the top wall of the inner cavity of the shell 2, the transmission member includes a first bevel gear 10, a second bevel gear 11 and a support rod 12, the first bevel gear 10 is fixedly sleeved on the rotating shaft 3, one end of the support rod 12 is rotatably connected to the inner wall of the shell 2, the second bevel gear 11 is fixedly sleeved on the support rod 12, the first bevel gear 10 is meshed with the second bevel gear 11, the motor 14 drives the rotating shaft 3 to rotate, so that the support rib plate 4 fixedly connected to the rotating shaft 3 and the packing rotor 5 thereon rotate, when the rotating shaft 3 rotates, the first bevel gear 10 is driven to rotate at the same time, and the second bevel gear 11 and the support rod 12 are driven to rotate through the first bevel gear 10, and the support rod 12 drives the eccentric wheel 13 to rotate, under the action of the telescopic rod 8 and the spring 9, the liquid distributor 6 moves up and down;

[0026] A liquid inlet pipe 7 is fixedly installed on the top of the shell 2, and the liquid inlet pipe 7 is connected to the liquid distributor 6. A liquid outlet pipe 15 is fixedly connected to the bottom of the shell 2. An air outlet pipe 17 is fixedly connected to the top of the shell 2, and an air inlet pipe 16 is fixedly connected to the bottom of the shell 2.

[0027] It should be noted that, in order to accommodate the movement of the liquid distributor 6, the portion of the liquid inlet pipe 7 that enters the housing 2 is connected to the liquid distributor 6 with a surplus, that is, it is not in a stretched state;

[0028] The telescopic rod 8 includes a sleeve and a rod body movably arranged in the sleeve, wherein one end of the sleeve is fixedly connected to the top wall of the inner cavity of the shell 2, and one end of the rod body away from the sleeve is fixedly connected to the top of the liquid distributor 6;

[0029] The liquid distributor 6 is an annular structure with a hollow interior, and a plurality of through holes for liquid discharge are provided on the outer surface of the annular structure.

[0030] The working principle provided by the utility model is as follows: when the device is used, the motor 14 drives the rotating shaft 3 to rotate, so that the supporting rib plate 4 fixedly connected to the rotating shaft 3 and the packing rotor 5 thereon rotate. When the rotating shaft 3 rotates, the first bevel gear 10 is driven to rotate at the same time, and the second bevel gear 11 and the support rod 12 are driven to rotate through the first bevel gear 10, and the support rod 12 drives the eccentric wheel 13 to rotate. Under the action of the telescopic rod 8 and the spring 9, the liquid distributor 6 moves up and down, and the liquid is introduced into the liquid distributor 6 through the liquid inlet pipe 7. Since the liquid distributor 6 moves up and down, the liquid is sprayed more evenly and contacts the packing rotor 5 in different paths. To a certain extent, the shear and impact of the liquid passing through the packing rotor 5 are improved.

[0031] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A supergravity device for preparing an emulsion, characterized in that: The invention comprises a bracket (1), a housing (2) is fixedly mounted on the bracket (1), a rotating shaft (3) is rotatably connected inside the housing (2), a crushing device is fixedly connected to the rotating shaft (3), a liquid distributor (6) is arranged on the inner side of the crushing device, the liquid distributor (6) is sleeved on the rotating shaft (3), the top of the liquid distributor (6) is connected to the top wall of the inner cavity of the housing (2) through an elastic member, a transmission member is mounted on the rotating shaft (3), and when the rotating shaft (3) rotates, the transmission member can drive the liquid distributor (6) to move along the axial direction of the housing (2).

2. The supergravity device for preparing an emulsion according to claim 1, characterized in that: The crushing device comprises a supporting rib plate (4) and a packing rotor (5), wherein the supporting rib plate (4) is fixedly sleeved on the rotating shaft (3), the packing rotor (5) is mounted on the top of the supporting rib plate (4), the packing rotor (5) is sleeved on the rotating shaft (3), and the liquid distributor (6) is located on the inner side of the packing rotor (5).

3. The supergravity device for preparing an emulsion according to claim 2, characterized in that: The elastic member comprises a telescopic rod (8) and a spring (9), wherein two ends of the telescopic rod (8) are respectively fixedly connected to the top of the liquid distributor (6) and the bottom and top walls of the inner cavity of the outer shell (2), and the spring (9) is sleeved on the telescopic rod (8), and two ends of the spring (9) are respectively fixedly connected to the top of the liquid distributor (6) and the top wall of the inner cavity of the outer shell (2).

4. The supergravity device for preparing an emulsion according to claim 3, characterized in that: The transmission member comprises a first bevel gear (10), a second bevel gear (11) and a support rod (12); the first bevel gear (10) is fixedly sleeved on the rotating shaft (3); one end of the support rod (12) is rotatably connected to the inner wall of the housing (2); the second bevel gear (11) is fixedly sleeved on the support rod (12); and the first bevel gear (10) is meshed with the second bevel gear (11).

5. The supergravity device for preparing an emulsion according to claim 4, characterized in that: A motor (14) is mounted on the bracket (1), and an output end of the motor (14) is fixedly connected to an end of the rotating shaft (3) extending out of the housing (2).

6. The high gravity device for preparing emulsion according to claim 5, characterized in that: A liquid inlet pipe (7) is fixedly mounted on the top of the housing (2), the liquid inlet pipe (7) is connected to the liquid distributor (6), and a liquid outlet pipe (15) is fixedly connected to the bottom of the housing (2).

7. The high gravity device for preparing emulsion according to claim 6, characterized in that: The top of the outer shell (2) is fixedly connected to an air outlet pipe (17), and the bottom of the outer shell (2) is fixedly connected to an air inlet pipe (16).