Kitchen waste sorting, crushing and squeezing machine
By designing a kitchen waste treatment device that combines crushing and pressing, the problem of inability to effectively separate solid and liquid in the prior art is solved, and efficient sorting of kitchen waste and effective utilization of resources are achieved.
Patent Information
- Application Number
- CN202421249205.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing kitchen waste treatment device cannot effectively separate solid-liquid during sorting and crushing, resulting in a large amount of liquid being mixed with the separated solid, making it impossible to effectively complete the garbage disposal.
A kitchen waste sorting, crushing and press machine is designed, and the fine sorting of solid and liquid is achieved through the cooperation of the crushing device and the pressing device. The crushing device uses a straight hammer blade, an oblique hammer blade and a discharge fan for the first separation, while the pressing device realizes secondary separation through spiral blades, extrusion heads and springs to ensure the effect of solid-liquid separation.
It effectively realizes solid-liquid separation of kitchen waste, improves the utilization rate of garbage, and ensures the effectiveness of the treatment process and efficient utilization of resources.
Smart Images

Figure CN222551025U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of environmental protection devices, and in particular relates to a kitchen waste sorting, crushing and squeezing machine. Background Art
[0002] Kitchen waste refers to organic waste generated in daily life and in food processing, catering services, corporate catering and other activities. These wastes usually include leftovers, fruit peels, vegetable leaves, bones, grease, etc. Due to its high water content and perishable characteristics, kitchen waste needs to be effectively treated and managed.
[0003] The main characteristics of food waste: 1. High moisture content: the moisture content of food waste is usually between 60% and 90%; 2. High organic matter content: including carbohydrates, proteins, fats, etc., which are easy to rot and ferment; 3. Easy to rot: at room temperature, food waste is easy to ferment, produce odor and harmful microorganisms; 4. Strong miscellaneousness: food waste may contain non-degradable impurities such as plastic, metal, glass, etc.
[0004] Difficulties in the treatment of food waste: 1. Environmental pollution: Untreated food waste will release greenhouse gases such as methane, pollute the environment, and may also pollute water sources and soil; 2. Sanitation issues: Rotting food waste will attract mosquitoes and rodents and spread diseases; 3. Waste of resources: If a large amount of organic matter is not processed as a resource, it will waste potential energy and fertilizer resources.
[0005] Common methods for treating food waste at present: 1. Composting: aerobic composting of food waste to generate organic fertilizer for agriculture or gardening. Composting can effectively reduce the volume of waste and generate high-value fertilizer; 2. Anaerobic fermentation: fermentation under anaerobic conditions to generate biogas (mainly methane) and biogas residue. Biogas can be used for power generation or as fuel, and biogas residue can be used as fertilizer; 3. Animal feed processing: food waste is processed into animal feed through high-temperature treatment, and the processing process must be strictly controlled to prevent the spread of pathogens; 4. Incineration: food waste is incinerated at high temperature to generate heat energy. Although the amount of waste can be reduced, the incineration process may produce harmful gases, and an efficient flue gas purification device is required; 5. Automatic sorting, crushing and squeezing: This method integrates sorting, crushing and squeezing, and uses physical means to classify, crush and dehydrate the waste, which is convenient for subsequent treatment or direct resource utilization.
[0006] Although there are some kitchen waste crushing and squeezing processing devices at present, these processing devices cannot effectively separate solids and liquids during sorting and crushing, so that the separated solids are still mixed with a large amount of liquid components, and the waste treatment cannot be effectively completed. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a kitchen waste sorting, crushing and squeezing machine. The device enables the kitchen waste to be finely separated into solid and liquid through the cooperation of a crushing device and a squeezing device, thereby increasing the utilization rate of the kitchen waste.
[0008] In order to achieve the above purpose, the utility model discloses the following technical solutions:
[0009] A kitchen waste sorting and crushing press, comprising a crushing device, a pressing device and a bracket, wherein the crushing device and the pressing device are both arranged on the bracket, the crushing device is arranged above the pressing device and the two are connected to each other; the crushing device comprises a driving motor and a sorting and crushing assembly, the driving motor is arranged on one side of the sorting and crushing assembly, a first pulley is arranged at the output end of the driving motor, the first pulley is connected to a second pulley arranged on the sorting and crushing assembly through a belt, so that the driving motor can drive the second pulley to rotate; the sorting and crushing assembly comprises a first housing, a first main shaft, a bearing seat, a second pulley, a feeding blade, a cutter disc, a straight hammer, an oblique hammer, a discharging fan and a sorting screen, the first main shaft is arranged inside the first housing, the two ends of the first main shaft are respectively connected to the bracket through the bearing seat, one end of the first main shaft extends out of the bearing seat and is fixedly connected to the center position of the second pulley, the side wall of the first main shaft is sequentially provided with a feeding blade, a cutter disc and a discharging fan, the straight hammer and the oblique hammer are arranged between adjacent cutter discs; the sorting screen is arranged along The side wall of the first spindle is arranged, and the two side ends of the sorting screen are connected to the inner wall of the first shell; the side wall of the first shell is connected to the side wall of the second shell of the pressing device; the pressing device includes a second shell, a pressing reduction motor, a second spindle, a pressing screen, an extrusion head, a support plate, a spring and a clamping hand wheel, the pressing reduction motor is arranged on the outside of the end of the second shell, the second spindle is arranged inside the second shell, the first end of the second spindle is connected to the output end of the pressing reduction motor, and the second end of the second spindle is connected to the output end of the pressing reduction motor. The bearing seat is connected to the bracket, and a spiral blade is arranged on the side wall of the second main shaft. The second end of the second main shaft is provided with an extrusion head, a spring and a clamping handwheel in sequence. The first side of the extrusion head is connected to the first end of the spring, and the second side of the extrusion head contacts the through hole of the support plate. The second end of the spring is connected to the clamping handwheel, and the clamping handwheel is fixedly connected to the second main shaft; the pressing screen is arranged along the side wall of the second main shaft, the first end of the pressing screen is connected to the inner wall of the second shell, and the second end of the pressing screen is connected to the through hole of the support plate.
[0010] Preferably, one side wall of the first shell and one side wall of the second shell are both in an inverted trapezoidal structure.
[0011] Preferably, the first shell is provided with an inlet and an oversize outlet, the inlet is arranged at the first end of the first shell and above the feeding blades, and the oversize outlet is arranged at the second end of the first shell and below the discharge fan.
[0012] Preferably, the sieve opening diameter of the sorting screen is larger than the sieve opening diameter of the pressing screen.
[0013] Preferably, the second shell is provided with an inspection port, a solid slag outlet and a water trough, the inspection port is arranged on the side wall of the second shell at the connection point between the first shell and the second shell, the solid slag outlet is arranged at the second end of the second shell and below the spring, and the water trough is located at the lowest point of the second shell installed after the bracket.
[0014] Preferably, the first main shaft is provided with a plurality of mounting holes for fixedly connecting with the cutter disc.
[0015] Preferably, the first main shaft is provided with a plurality of feeding blades, a plurality of cutter discs and a discharge fan, four oblique hammers are provided between two groups of cutter discs among the plurality of cutter discs close to the discharge fan, and four straight hammers are evenly distributed between the remaining adjacent cutter discs.
[0016] Preferably, the extrusion head is a hollow truncated cone structure, the outer diameter of the first end of the extrusion head is smaller than the aperture of the through hole of the support plate, and the outer diameter of the second end of the extrusion head is larger than the aperture of the through hole of the support plate.
[0017] Preferably, when the spring is in an extended state, the extrusion head contacts the through hole of the support plate; when the spring is in a compressed state, the extrusion head is relatively far away from the through hole of the support plate and moves along the axial direction of the outer wall of the second main shaft.
[0018] Preferably, the water receiving trough is provided with a liquid discharge port.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] A plurality of straight hammers and oblique hammers are arranged on the first main shaft in the crushing device of the utility model. The cooperation between the straight hammers, the oblique hammers and the discharging fan can separate the larger and uncrushable food waste from the smaller waste for the first time. When the smaller waste passes through the pressing device, the cooperation of the spiral blades, the extrusion head, the spring and the pressing hand wheel realizes the secondary separation of the solid and liquid food waste, ensuring that the solid-liquid separation of the food waste can be effectively carried out after the first and second separations. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional diagram of the overall structure of the kitchen waste sorting, crushing and squeezing machine of the utility model;
[0022] Figure 2 This is a front view of the overall structure of the kitchen waste sorting, crushing and squeezing machine of the utility model;
[0023] Figure 3 This is a top view of the overall structure of the kitchen waste sorting, crushing and squeezing machine of the utility model;
[0024] Figure 4 This is a left view of the overall structure of the kitchen waste sorting, crushing and squeezing machine of the utility model;
[0025] Figure 5 This is a cross-sectional view of the overall structure of the kitchen waste sorting, crushing and squeezing machine of the utility model;
[0026] Figure 6 This is a schematic diagram of the internal structure of the utility model without the first shell and the second shell.
[0027] Some of the drawings in the accompanying drawings are described as follows:
[0028] 1-second pulley; 2-bearing seat; 3-drive motor; 4-first pulley; 5-bracket; 6-first shell; 7-second shell; 8-first spindle; 9-feeding port; 10-pressing reduction motor; 11-feeding blade; 12-sorting screen; 13-knife disc; 14-straight hammer; 15-second spindle; 16-oblique hammer; 17-pressing screen; 18-discharging fan; 19-screen outlet; 20-water trough; 21-extrusion head; 22-spring; 23-clamping hand wheel; 24-solid slag outlet; 25-inspection port; 26-spiral blade. DETAILED DESCRIPTION
[0029] The exemplary embodiments, features and aspects of the present invention will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.
[0030] The utility model provides a kitchen waste sorting, crushing and squeezing machine. Figure 1-6 As shown, it includes a crushing device, a pressing device and a bracket 5. The crushing device and the pressing device are both arranged on the bracket 5. The crushing device is arranged above the pressing device, and the crushing device is connected to the pressing device, so that the solid-liquid mixture separated by the crushing device can effectively enter the interior of the pressing device for pressing.
[0031] The crushing device includes a driving motor 3 and a sorting and crushing assembly. The driving motor 3 is arranged on one side of the sorting and crushing assembly. The output end of the driving motor 3 is connected to the second pulley 1 of the sorting and crushing assembly through a first pulley 4 and a belt (not shown in the figure), so that the driving motor 3 can drive the second pulley 1 to rotate, thereby ultimately controlling the feeding speed of the sorting and crushing assembly by controlling the rotation of the driving motor 3.
[0032] The first end of the belt is sleeved on the first pulley 4 , and the second end of the belt is sleeved on the second pulley 1 .
[0033] The sorting and crushing assembly includes a first shell 6, a first main shaft 8, a bearing seat 2, a second pulley 1, a feeding blade 11, a cutter disc 13, a straight hammer 14, an oblique hammer 16, a discharging fan 18 and a sorting screen 12. The first main shaft 8 is arranged inside the first shell 6. Both ends of the first main shaft 8 are connected to the bracket 5 through the bearing seat 2, so that the first main shaft 8 will not be restricted by the first shell 6 during rotation, thereby ensuring stable operation; one end of the first main shaft 8 extends out of the bearing seat 2 and is fixedly connected to the center position of the second pulley 1. The side wall of the first main shaft 8 is provided with feeding blades 11, a cutter disc 13 and a discharging fan 18 from left to right in sequence. The straight hammer 14 and the oblique hammer 16 are arranged between adjacent cutter discs 13. The first main shaft 8 will drive the rotation of the feeding blades 11, the cutter disc 13 and the discharging fan 18, thereby The first main shaft 8 can transport the garbage to the inside of the first shell 6 through the feeding blades 11, and then effectively separate the kitchen waste once through the straight hammers 14 and the oblique hammers 16 between the adjacent cutter discs 13; the sorting screen 12 is arranged along the side wall of the first main shaft 8, and the two side ends of the sorting screen 12 are connected to the inner wall of the first shell 6. The sorting screen 12 allows small-diameter solid-liquid mixed garbage to pass through effectively and enter the inside of the pressing device, and large-diameter garbage that cannot be crushed by the straight hammers 14 and the oblique hammers 16 can be removed from the screen outlet 19 through the discharging fan 18; the side wall of the first shell 6 is connected to the side wall of the second shell 7 of the pressing device, and one side wall of the first shell 6 and the second shell 7 are both in an inverted trapezoidal structure, so that the solid-liquid mixture that has been screened once can pass through here and enter the inside of the pressing device.
[0034] The squeezing device includes a second housing 7, a squeezing reduction motor 10, a second spindle 15, a squeezing screen 17, an extrusion head 21, a spring 22 and a pressing hand wheel 23. The squeezing reduction motor 10 is arranged on the outside of the end of the second housing 7, and the second spindle 15 is arranged inside the second housing 7. The first end of the second spindle 15 is connected to the output end of the squeezing reduction motor 10, so that the squeezing reduction motor 10 can drive the second spindle 15 to rotate. The second end of the second spindle 15 is connected to the bracket 5 through a bearing support. A spiral blade 26 is provided on the side wall of the shaft 15, so that the solid-liquid mixture entering the second housing 7 can be separated from the liquid and the solid through the cooperation of the spiral blade 26 and the pressing screen 17. The second end of the second main shaft 15 is provided with an extrusion head 21, a spring 22 and a pressing hand wheel 23 in sequence. The first side of the extrusion head 21 is connected to the first end of the spring 22, the second side of the extrusion head 21 is in contact with the through hole of the support plate, the second end of the spring 22 is connected to the pressing hand wheel 23, and the second main shaft 15 is connected to the pressing hand wheel 23. The second main shaft 15 at the connection is provided with an external thread structure, and the clamping hand wheel 23 at the connection between the clamping hand wheel 23 and the second main shaft 15 is provided with an internal thread structure, and the cooperation of the internal thread structure and the external thread structure makes the clamping hand wheel 23 and the second main shaft 15 fixedly connected; when the spring 22 is in an extended state, the extrusion head 21 is in contact with the through hole of the support plate; when the spring 22 is in a compressed state, the extrusion head 21 and the through hole of the support plate are in a separated state, and the extrusion head 21 moves along the outer wall of the second main shaft 15; the squeezing screen 17 The squeezing screen 17 is arranged along the side wall of the second main shaft 15, and the two side ends are connected to the inner wall of the second shell 7. When the solid-liquid mixture is separated from the liquid by the squeezing screen 17, the residue will be accumulated at the extrusion head 21. When it accumulates to a certain extent, the thrust given by the spiral blade 26 is greater than the compression force of the spring 22, and the spring 22 is compressed to separate the extrusion head 21 from the support plate, and finally the extrudate can pass through the through hole on the support plate to the top of the solid residue outlet 24, and then be discharged through the solid residue outlet 24.
[0035] A plurality of feeding blades 11, a plurality of cutter discs 13 and a discharge fan 18 are arranged on the first main shaft 8. Four oblique hammers 16 are arranged between adjacent cutter discs 13 close to the discharge fan 18 among the plurality of cutter discs 13, and four straight hammers 14 are fixedly and evenly distributed between the remaining adjacent cutter discs 13. A plurality of mounting holes for fixed connection with the cutter discs 13 are arranged on the first main shaft 8, so that the spacing between the cutter discs 13 can be arranged arbitrarily, so that the straight hammers 14 and the oblique hammers 16 can more effectively separate different kitchen wastes.
[0036] The first shell 6 is provided with an inlet 9 and an oversize outlet 19. The inlet 9 is arranged at the first end of the first shell 6, and the inlet 9 is above the feeding blades 11. The oversize outlet 19 is arranged at the second end of the first shell 6, and the oversize outlet 19 is below the discharge fan 18. No sorting screen 12 is arranged at the inlet 9 and the oversize outlet 19.
[0037] The extrusion head 21 is a hollow truncated cone structure, and a hollow cylinder slidably connected to the second main shaft 15 is arranged inside the extrusion head 21. The outer diameter of the first end of the extrusion head 21 is smaller than the aperture of the through hole of the support plate, and the outer diameter of the second end of the extrusion head 21 is larger than the aperture of the through hole of the support plate.
[0038] The second shell 7 is provided with an inspection port 25, a solid residue outlet 24 and a water receiving trough 20. The inspection port 25 is provided on the side wall of the second shell 7 where the first shell 6 and the second shell 7 are connected. When the second main shaft 15 is heard to be idling or when it is found that there is an obvious excessive accumulation of food waste in the crushing device, the squeezing reduction motor 10 can be turned off and then repaired through the inspection port 25; the solid residue outlet 24 is provided at the second end of the second shell 7, and the solid residue outlet 24 is below the spring 22. The water receiving trough 20 is located at the lowest point of the second shell 7 installed behind the bracket 5, so that the separated liquid can be collected in the water receiving trough 20. A liquid discharge port is provided on the water receiving trough 20, and the liquid discharge port is used to discharge the collected liquid.
[0039] The sieve opening diameter of the sorting screen 12 is larger than that of the pressing screen 17 , so that the sorting screen 12 can pass the solid-liquid mixture, while the pressing screen 17 prevents solid matter from entering the water receiving tank 20 as much as possible.
[0040] When working:
[0041] The driving motor 3 and the second pulley 1 rotate, and the belt will drive the first pulley 4 to rotate the first main shaft 8. When the food waste enters from the feed port 9, the feeding blade 11 rotates at a high speed to propel the food waste forward in a spiral and generate axial wind. When the waste reaches the crushing area, the multiple groups of straight hammers 14 on the cutter disc 13 rotate at a high speed in the circumferential direction to hammer the material to break up the large pieces of organic waste in the food waste, and grind them into a slurry of a specific size with the cooperation of the sorting screen 12. The broken organic waste passes through the sorting screen 12 and enters the pressing link. Bottle caps, chopsticks, plastic bags and plastic bottles will not be beaten into particles, and continue to be pushed forward under the action of the axial wind and the oblique hammer 16, and are finally blown out through the screen outlet 19 by the circumferential wind generated by the fan.
[0042] The second main shaft 15 rotates with the rotation of the squeezing motor reducer. After the crushed organic waste enters, it is spirally squeezed and pushed forward under the structure of the spiral blade 26. As the distance between the blades gradually decreases and the diameter of the second main shaft 15 gradually increases, the space where the material is located gradually decreases. At the same time, under the action of the squeezing head 21 and the spring 22, the pressure on the wet waste gradually increases, so that the water is squeezed out through the squeezing screen 17. When the spiral pressure on the waste is greater than the elastic force of the spring 22, the spring 22 is automatically squeezed, and the solid residue is squeezed out and finally discharged through the solid residue outlet 24. The squeezed wastewater enters the water receiving tank 20 and is discharged through the drain port.
[0043] The embodiments described above are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A kitchen waste sorting, crushing and squeezing machine, characterized by: It comprises a crushing device, a pressing device and a bracket, wherein the crushing device and the pressing device are both arranged on the bracket, the crushing device is arranged above the pressing device and the two are connected to each other; The crushing device comprises a driving motor and a sorting and crushing assembly, wherein the driving motor is arranged at one side of the sorting and crushing assembly, and a first belt pulley is arranged at the output end of the driving motor, and the first belt pulley is connected to a second belt pulley arranged on the sorting and crushing assembly through a belt, so that the driving motor can drive the second belt pulley to rotate; The sorting and crushing assembly comprises a first shell, a first main shaft, a bearing seat, a second pulley, a feeding blade, a cutter disc, a straight hammer, an oblique hammer, a discharging fan and a sorting screen. The first main shaft is arranged inside the first shell. The two ends of the first main shaft are respectively connected to the bracket through the bearing seat. One end of the first main shaft is fixedly connected to the center position of the second pulley after extending out of the bearing seat. The side wall of the first main shaft is provided with a feeding blade, a cutter disc and a discharging fan in sequence. The straight hammer and the oblique hammer are arranged between adjacent cutter discs. The sorting screen is arranged along the side wall of the first main shaft. The two side ends of the sorting screen are connected to the inner wall of the first shell. The side wall of the first shell is in communication with the side wall of the second shell of the pressing device. The pressing device includes a second shell, a pressing reduction motor, a second main shaft, a pressing screen, an extrusion head, a support plate, a spring and a pressing handwheel, the pressing reduction motor is arranged on the outer side of the end of the second shell, the second main shaft is arranged inside the second shell, the first end of the second main shaft is connected to the output end of the pressing reduction motor, the second end of the second main shaft is connected to the bracket through a bearing support, a spiral blade is arranged on the side wall of the second main shaft, and the second end of the second main shaft is sequentially provided with an extrusion head, a spring and a pressing handwheel, the first side of the extrusion head is connected to the first end of the spring, the second side of the extrusion head is in contact with the through hole of the support plate, the second end of the spring is connected to the pressing handwheel, and the pressing handwheel is fixedly connected to the second main shaft; the pressing screen is arranged along the side wall of the second main shaft, the first end of the pressing screen is connected to the inner wall of the second shell, and the second end of the pressing screen is connected to the through hole of the support plate.
2. The kitchen waste sorting, crushing and squeezing machine according to claim 1, characterized in that: One side wall of the first shell and the second shell both have an inverted trapezoidal structure.
3. The kitchen waste sorting, crushing and squeezing machine according to claim 1, characterized in that: The first shell is provided with an inlet and an oversize outlet. The inlet is arranged at the first end of the first shell and above the feed blades, and the oversize outlet is arranged at the second end of the first shell and below the discharge fan.
4. The kitchen waste sorting, crushing and squeezing machine according to claim 1, characterized in that: The sieve opening diameter of the sorting sieve is larger than the sieve opening diameter of the pressing sieve.
5. The kitchen waste sorting, crushing and squeezing machine according to claim 1, characterized in that: The second shell is provided with an inspection port, a solid residue outlet and a water receiving trough. The inspection port is arranged on the side wall of the second shell where the first shell and the second shell are connected. The solid residue outlet is arranged at the second end of the second shell and is below the spring. The water receiving trough is located at the lowest point of the second shell installed after the bracket.
6. The food waste sorting, crushing and squeezing machine according to claim 1, characterized in that: The first main shaft is provided with a plurality of mounting holes for fixedly connecting with the cutter disc.
7. The food waste sorting, crushing and squeezing machine according to claim 1, characterized in that: The first main shaft is provided with a plurality of feed blades, a plurality of cutter discs and a discharge fan. Four oblique hammers are provided between two groups of cutter discs among the plurality of cutter discs close to the discharge fan, and four straight hammers are evenly distributed between the other adjacent cutter discs.
8. The food waste sorting, crushing and squeezing machine according to claim 1, characterized in that: The extrusion head is a hollow truncated cone structure, the outer diameter of the first end of the extrusion head is smaller than the aperture of the through hole of the support plate, and the outer diameter of the second end of the extrusion head is larger than the aperture of the through hole of the support plate.
9. The food waste sorting, crushing and squeezing machine according to claim 8, characterized in that: When the spring is in an extended state, the extrusion head contacts the through hole of the support plate; when the spring is in a compressed state, the extrusion head is relatively far away from the through hole of the support plate and moves along the axial direction of the outer side wall of the second main shaft.
10. The food waste sorting, crushing and squeezing machine according to claim 5, characterized in that: The water receiving trough is provided with a liquid discharge port.