Waste cleaning structure for full-automatic precision die-cutting machine
By designing a fully automatic waste cleaning structure on the die-cutter, using the fan and suction head to automatically collect waste materials, and separating large and small particulate wastes through the recycling bin, the problem of labor-consuming and labor-intensive cleaning of the die-cutter waste is solved, and automatic cleaning is achieved, improving efficiency and safety.
Patent Information
- Application Number
- CN202421315288.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the use of the die-cutter, a large amount of waste is generated during the material cutting, which requires manual cleaning, which is time-consuming and labor-intensive, affecting the normal use of the die-cutter.
A waste cleaning structure for fully automatic precision die cutting machine is designed, including the main mechanism, the waste absorption mechanism and the recycling mechanism. Through the cooperation of the waste cleaning box and sealing door, the fan is used to generate negative pressure, the suction head collects waste, and the position of the waste suction mechanism is flexibly adjusted through the universal suction arm and quick joint. The waste air flow enters the recycling box through the quick connection hose, and the coarse filter separates large and small waste.
Automatic cleaning and collection of waste materials is realized, reducing the time and labor of manual cleaning, improving cleaning efficiency and reducing costs.
Smart Images

Figure CN222553741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precision die cutting machines, in particular to a waste clearing structure for a full-automatic precision die cutting machine. Background Art
[0002] Precision die-cutting machine is also called die-cutting machine, cutting machine and CNC punching machine. It is mainly used for die-cutting (full cutting, half cutting), creasing, hot stamping, laminating and automatic waste discharge of some corresponding non-metallic materials, self-adhesive tape, EVA, double-sided tape, electronic and mobile phone pads, etc. The die-cutting machine uses steel knives, hardware molds and steel wires (or templates carved from steel plates) to apply a certain pressure through the stamping plate to roll and cut the printed products or cardboards into a certain shape. It is an important equipment for post-printing packaging processing and forming. If the entire printed product is pressed into a single graphic product, it is called die-cutting. If steel wire is used to press marks on the printed product or leave bent grooves, it is called creasing. If two yin and yang templates are used, and the mold is heated to a certain temperature, a pattern or font with a three-dimensional effect is hot stamped on the surface of the printed product. It is called hot stamping. If one substrate is copied on another substrate, it is called laminating.
[0003] The rest of the parts except the genuine ones are called waste. The above can be collectively referred to as die-cutting technology. Die-cutting process is the most commonly used process for packaging printed materials. It is to use a die-cutting knife to combine into a die-cutting plate according to the pattern required by the product design, and under the action of pressure, the printed matter or other coiled blanks are rolled and cut into the required shape or cut marks. The creasing process is to use a creasing knife or a creasing die to press out line marks on the sheet through the action of pressure, or to use a rolling wheel to bend the sheet at a predetermined position. Usually, the die-cutting and creasing process is to combine the die-cutting knife and the creasing knife in the same template, and perform die-cutting and creasing processing on the die-cutting machine at the same time, which is referred to as die-cutting.
[0004] During the use of the die-cutting machine, a large amount of waste is easily generated when the material is cut, and a lot of small debris will accumulate on the operating table. Over time, it will seriously affect the normal use of the die-cutting machine. The ordinary waste cleaning device requires manual cleaning, which is time-consuming and labor-intensive, reduces the cleaning efficiency, and fails to achieve the desired effect, adding a lot of unnecessary costs. Utility Model Content
[0005] The utility model aims to provide a waste cleaning structure for a fully automatic precision die-cutting machine, which has the advantages of automatically cleaning and collecting waste materials, and solves the problem of manual cleaning, which is time-consuming and labor-intensive.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste cleaning structure for a fully automatic precision die-cutting machine, comprising a main body mechanism, a waste suction mechanism is fixedly installed inside the main body mechanism, a recovery mechanism is fixedly installed on one side of the main body mechanism, the main body mechanism comprises a waste cleaning box, a sealing door is rotatably installed on one side of the waste cleaning box, a fan is fixedly installed on the top of the waste cleaning box, a filter cartridge is fixedly installed inside the waste cleaning box, the filter cartridge is fixedly connected to one side of the fan suction port, the waste suction mechanism comprises a waste suction pipe, the waste suction pipe is fixedly connected to one side of the waste cleaning box, a plurality of quick connectors are fixedly installed on one side of the waste suction pipe, a universal suction arm is fixedly connected to one side of the waste suction pipe via the quick connector, and a suction head is fixedly installed on one side of the universal suction arm.
[0007] As a preferred waste clearing structure for a fully automatic precision die-cutting machine of the utility model, the recycling mechanism includes a recycling box, a recycling cover is movably installed on the top of the recycling box, a plurality of coarse filter screens are fixedly installed inside the recycling cover, a connecting head is fixedly installed on the top of the coarse filter screen, a quick-connect hose is movably connected to the top of the connecting head, and the quick-connect hose is fixedly connected to one side of the waste suction pipe.
[0008] As a preferred waste cleaning structure for a fully automatic precision die-cutting machine of the utility model, two sets of slide rails are fixedly installed on the bottom of the waste cleaning box, and two sets of slide grooves are opened at the bottom of the recycling box, and the slide rails are slidably installed inside the slide grooves.
[0009] As a preferred waste clearing structure for a fully automatic precision die-cutting machine of the utility model, a plurality of pulleys are rotatably mounted inside the slide rail.
[0010] As a preferred waste cleaning structure for a fully automatic precision die-cutting machine of the utility model, a plurality of universal wheels with brakes are fixedly mounted on the bottom of the waste cleaning box.
[0011] As a preferred waste clearing structure for a fully automatic precision die-cutting machine of the utility model, a handle is fixedly installed on one side of the recycling box.
[0012] As a preferred waste cleaning structure for a fully automatic precision die-cutting machine of the utility model, a silencer is fixedly connected to the air outlet of the fan.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model forms a sealed space inside the waste cleaning box through the cooperation of the waste cleaning box and the sealing door, and generates negative pressure inside the waste cleaning box through the fan, thereby generating negative pressure inside the suction head to collect the waste generated by the die-cutting machine. In this process, the suction head is moved and suspended to a suitable position for collection through the universal suction arm, and the number of universal suction arms can be flexibly adjusted according to specific usage requirements through the quick connector. The gas containing waste is discharged after being filtered by the filter cartridge, and the waste is retained inside the equipment. It has the advantages of automatically cleaning and collecting waste, and solves the problem of manual cleaning, which is time-consuming and labor-intensive.
[0015] 2. The utility model uses a fan to allow the airflow containing waste to enter the interior of the recycling box from the waste suction mechanism through the quick-connect hose, and then enter the interior of the waste cleaning box through the coarse filter. In this process, under the action of the coarse filter, reusable large particles of waste will remain in the recycling box, and small particles of impurities with low recycling value such as dust and debris will remain in the waste cleaning box. Waste with high utilization value is collected and stored by the recycling box, which is convenient for the staff to recycle later. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a structural diagram of the main mechanism of the utility model;
[0018] Figure 3 It is a structural diagram of the main structure of the utility model from another perspective;
[0019] Figure 4 This is a schematic diagram of the structure of the waste suction mechanism of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the recycling mechanism of the utility model.
[0021] In the figure: 1. Main body; 101. Waste cleaning box; 102. Sealing door; 103. Quick-connect hose; 104. Filter cartridge; 105. Slide rail; 106. Pulley; 107. Universal wheel with brake; 108. Fan; 109. Muffler; 2. Waste suction mechanism; 201. Waste suction pipe; 202. Quick connector; 203. Universal suction arm; 204. Suction head; 3. Recovery mechanism; 301. Recovery box; 302. Recovery cover; 303. Coarse filter; 304. Connector; 305. Handle; 306. Slide. DETAILED DESCRIPTION
[0022] See also Figure 1-5A waste cleaning structure for a fully automatic precision die-cutting machine comprises a main body mechanism 1, a waste suction mechanism 2 is fixedly installed inside the main body mechanism 1, a recovery mechanism 3 is fixedly installed on one side of the main body mechanism 1, the main body mechanism 1 comprises a waste cleaning box 101, a sealing door 102 is rotatably installed on one side of the waste cleaning box 101, a fan 108 is fixedly installed on the top of the waste cleaning box 101, a filter cartridge 104 is fixedly installed inside the waste cleaning box 101, and the filter cartridge 104 is fixedly connected to one side of the air suction port of the fan 108, the waste suction mechanism 2 comprises a waste suction pipe 201, the waste suction pipe 201 is fixedly connected to one side of the waste cleaning box 101, a plurality of quick connectors 202 are fixedly installed on one side of the waste suction pipe 201, a universal suction arm 203 is fixedly connected to one side of the waste suction pipe 201 through the quick connector 202, and a suction head 204 is fixedly installed on one side of the universal suction arm 203;
[0023] During use, the waste cleaning box 101 and the sealing door 102 cooperate to form a sealed space inside the waste cleaning box 101, and the fan 108 generates negative pressure inside the waste cleaning box 101, thereby generating negative pressure inside the suction head 204 to collect waste generated by the die-cutting machine. In this process, the suction head 204 is moved and suspended to a suitable position for collection through the universal suction arm 203, and the quick connector 202 allows the waste suction mechanism 2 to flexibly adjust the number of universal suction arms 203 according to specific usage requirements. The gas containing waste is filtered through the filter cartridge 104 and then discharged, leaving the waste inside the equipment, which has the advantage of automatically cleaning and collecting waste, and solves the problem of manual cleaning, which is time-consuming and labor-intensive.
[0024] Further, the recycling mechanism 3 includes a recycling box 301, a recycling cover 302 is movably installed on the top of the recycling box 301, a plurality of coarse filter screens 303 are fixedly installed inside the recycling cover 302, a connector 304 is fixedly installed on the top of the coarse filter screen 303, a quick-connect hose 103 is movably connected to the top of the connector 304, and the quick-connect hose 103 is fixedly connected to one side of the waste suction pipe 201;
[0025] During use, the air flow containing waste enters the interior of the recycling box 301 from the waste suction mechanism 2 through the quick-connect hose 103, and then enters the interior of the waste cleaning box 101 through the coarse filter 303. During this process, under the action of the coarse filter 303, reusable large particles of waste will remain in the recycling box 301, and small particles of impurities with low recycling value such as dust and debris will remain in the waste cleaning box 101. Waste with high utilization value is collected and stored by the recycling box 301, which is convenient for the staff to recycle later.
[0026] Furthermore, two sets of slide rails 105 are fixedly installed at the bottom of the waste removal box 101, and two sets of slide grooves 306 are opened at the bottom of the recycling box 301, and the slide rails 105 are slidably installed inside the slide grooves 306;
[0027] During use, the slide rail 105 and the slide groove 306 cooperate to guide and restrict the displacement of the recovery mechanism 3 inside the main mechanism 1, so that the staff can place and take the recovery mechanism 3 quickly and accurately.
[0028] Furthermore, a plurality of pulleys 106 are rotatably mounted inside the slide rail 105;
[0029] During use, the pulley 106 allows the recovery mechanism 3 to slide more smoothly on the top of the slide rail 105 .
[0030] Furthermore, a plurality of universal wheels 107 with brakes are fixedly mounted on the bottom of the waste removal box 101;
[0031] During use, the waste removal box 101 can be flexibly displaced and fixed by the universal wheel 107 with brakes, thereby improving the flexibility of the device and making it convenient for staff to use.
[0032] Furthermore, a handle 305 is fixedly mounted on one side of the recycling box 301;
[0033] During use, the handle 305 allows the operator to pull out the recycling mechanism 3 to recycle the waste.
[0034] Furthermore, a silencer 109 is fixedly connected to the exhaust port of the fan 108;
[0035] During use, the noise generated by the fan 108 is effectively absorbed and reduced by the muffler 109, thereby reducing the interference of the machine to the user and the surrounding environment.
[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A waste cleaning structure for a fully automatic precision die-cutting machine, comprising a main body mechanism (1), a waste suction mechanism (2) is fixedly installed inside the main body mechanism (1), a recovery mechanism (3) is fixedly installed on one side of the main body mechanism (1), the main body mechanism (1) comprises a waste cleaning box (101), a sealing door (102) is rotatably installed on one side of the waste cleaning box (101), a fan (108) is fixedly installed on the top of the waste cleaning box (101), a filter cartridge (104) is fixedly installed inside the waste cleaning box (101), and the filter cartridge (104) is fixedly connected to one side of the air suction port of the fan (108), characterized in that: The waste suction mechanism (2) comprises a waste suction pipe (201), the waste suction pipe (201) is fixedly connected to one side of the waste cleaning box (101), a plurality of quick connectors (202) are fixedly installed on one side of the waste suction pipe (201), a universal suction arm (203) is fixedly connected to one side of the waste suction pipe (201) via the quick connector (202), and a suction head (204) is fixedly installed on one side of the universal suction arm (203).
2. A waste removal structure for a fully automatic precision die-cutting machine as claimed in claim 1, characterized in that: The recovery mechanism (3) comprises a recovery box (301), a recovery cover (302) is movably mounted on the top of the recovery box (301), a plurality of coarse filter screens (303) are fixedly mounted inside the recovery cover (302), a connector (304) is fixedly mounted on the top of the coarse filter screens (303), a quick-connect hose (103) is movably connected to the top of the connector (304), and the quick-connect hose (103) is fixedly connected to one side of the waste suction pipe (201).
3. A waste removal structure for a fully automatic precision die-cutting machine as claimed in claim 2, characterized in that: Two sets of slide rails (105) are fixedly installed at the bottom of the waste removal box (101), and two sets of slide grooves (306) are opened at the bottom of the recycling box (301), and the slide rails (105) are slidably installed inside the slide grooves (306).
4. A waste removal structure for a fully automatic precision die-cutting machine as claimed in claim 3, characterized in that: A plurality of pulleys (106) are rotatably mounted inside the slide rail (105).
5. The waste removal structure for a fully automatic precision die-cutting machine according to claim 1, characterized in that: A plurality of universal wheels (107) with brakes are fixedly mounted on the bottom of the waste removal box (101).
6. A waste removal structure for a fully automatic precision die-cutting machine as claimed in claim 2, characterized in that: A handle (305) is fixedly mounted on one side of the recovery box (301).
7. The waste removal structure for a fully automatic precision die-cutting machine according to claim 1, characterized in that: The air outlet of the fan (108) is fixedly connected to a silencer (109).