Hidden tolerance regulator for electric outer door handle

By designing a hidden electric external door handle tolerance regulator, using a combination of hollow structure and elastic clip limit structure, the existing tolerance regulator has solved the problems of low structural stiffness, poor locking firmness and insufficient positioning reliability during installation, achieving high structural strength, accurate positioning and rapid and simplicity of the installation process.

CN222558326UActive Publication Date: 2025-03-04GUANGDONG MAIGENA AUTOMOBILE MIRROR IMAGE CO LTD
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Patent Information

Application Number
CN202421125261.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-04
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the installation process, existing tolerance regulators have problems such as low structural stiffness, poor locking firmness, insufficient positioning reliability and uneven force, resulting in bias, instability and insufficient strength.

Method used

A hidden electric external door handle tolerance regulator is designed, adopting a hollow regulator body, base and mounting bolt structure. Through the combination of fixing ring, elastic clip and limit structure, the overall load bearing lateral and vertical forces are achieved, and the structural strength and positioning accuracy are improved.

Benefits of technology

It realizes a tolerance regulator with high structural strength, uniform stress, firm and reliable, with accurate positioning, less affected by ambient temperature, and a quick and simple installation process to prevent the installation bolt from falling out.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hidden type electric outer door handle tolerance regulator which comprises a hollow regulator body, a base and an installation bolt, the regulator body is connected with the base in a matched mode, the installation bolt is arranged in the regulator body and used for fixing the regulator body, and the hidden type electric outer door handle tolerance regulator further comprises a fixing ring. The fixing ring is arranged on the outer side of the end of the installation bolt in a sleeving mode, an outer protruding part is arranged at the lower end of the end of the installation bolt and abuts against a limiting structure in the regulator body, and a via hole allowing a rod body of the installation bolt to pass through is formed in the limiting structure. A first elastic clamp inclining towards the inner side is arranged on the side face in the regulator body, the lower end of the first elastic clamp abuts against the upper end of the fixing ring so that the fixing ring can be located between the first elastic clamp and the outer protruding part, and a plurality of second elastic clamps inclining towards the inner side of the upper portion are arranged on the fixing ring. And the second elastic clip is propped against the outer side of the end of the mounting bolt. The tolerance regulator is high in structural strength, even, firm and reliable in stress and accurate in positioning.
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Description

Technical Field

[0001] The utility model relates to a hidden electric exterior door handle tolerance adjuster. Background Art

[0002] In the automotive field, tolerance adjusters are used to automatically compensate for the accumulated tolerances between the door handle mounting point and the door sheet metal stamping and welding. If the tolerance adjuster is not used, the gap and surface difference between the handle and the outer sheet metal need to be checked back and forth during installation.

[0003] A Chinese patent application with application number 202310463671.0 discloses a tolerance adjuster, comprising an adjuster body and a base cooperatedly connected to its outer surface, and also comprising a limit ring plate and a mounting screw arranged in the lower end of the adjuster body; the adjuster body is formed by a first semi-cylindrical component and a second semi-cylindrical component being matched and connected, and an intermittent external spiral structure is provided on its outer surface; a transverse hook is provided on both sides of the matching part of the first semi-cylindrical component, and a clamping hole is provided on both sides of the matching part of the second semi-cylindrical component, and the two transverse hooks are respectively connected with the two clamping holes to match and connect the first semi-cylindrical component and the second semi-cylindrical component together; the mounting screw passes through the limit ring plate and extends from the lower end of the adjuster body. A boss is provided in the middle part of the lower part of the limiting ring plate and a circular hole is provided in the center. The circumferential edge of the lower part of the limiting ring plate cooperates with the circular limiting step formed by the first step of the first semi-cylindrical component and the second step of the second semi-cylindrical component. When the screw is tightened, the first semi-cylindrical component and the second semi-cylindrical component are flattened, thereby eliminating the gap between the regulator body and the base.

[0004] The following problems exist during the installation of this type of tolerance adjuster:

[0005] 1. Since the regulator body is a split two-piece structure with low structural rigidity and poor locking firmness, the two components of the body may be forced to be dislocated after its mounting screws are tightened, resulting in the two components of the body being subjected to opposite forces in the Y direction, causing torsion and the regulator being in an unstable state.

[0006] 2. There is a gap between the two pieces of the regulator body. When locked, the two pieces are squeezed against each other in the X / Z direction, resulting in elastic deformation and insufficient positioning reliability.

[0007] 3. The regulator body is divided into two pieces, which will cause the wall thickness of the body to be inconsistent. There will be a height difference when locking, resulting in uneven force, insufficient strength, and insufficient positioning reliability. Utility Model Content

[0008] The utility model provides a hidden electric exterior door handle tolerance adjuster, which has high structural strength, uniform force, firmness, reliability and accurate positioning.

[0009] The cam is an angular channel that is formed on a pair of camming links of different types, and the cam is abutted against the center of the button bars by the spring, and the cam is engaged with the button bars by the spring, so that the cam can be engaged with the button bars by the spring, thereby preventing the cam from engaging with the button bars.

[0010] The tolerance adjuster of the utility model is suitable for the installation of automobile exterior door handles, and the base is a matching part on the door handle mechanism. The tolerance adjuster can bear lateral and vertical forces as a whole, has small elastic deformation, accurate positioning, and is less affected by ambient temperature. The fixing ring is confined between the first elastic clip and the outer protrusion, so that it and the mounting bolt will not separate from the adjuster body. At the same time, the mounting bolt is centered under the retention of the second elastic clip, which can improve the installation accuracy and prevent the mounting bolt from falling out. When the tolerance adjuster of the utility model is assembled with automobile sheet metal, the operation of finding holes and locking the mounting bolts is quick and simple.

[0011] The utility model also has the following preferred designs:

[0012] The lower end of the regulator body of the utility model is provided with a limiting boss to prevent the base from escaping from the lower end of the regulator body.

[0013] The regulator body of the utility model is threadedly connected with the base through a double thread structure, which can reduce the time for installing the tolerance regulator and improve assembly efficiency.

[0014] The regulator body of the utility model is provided with a back-stop structure for engaging with the base, which can prevent the base from falling out. Specifically, a back-stop groove is provided on the regulator body.

[0015] A washer is arranged between the outer protrusion of the mounting bolt and the limiting structure on the regulator body of the utility model.

[0016] Preferably, the gasket is a stepped gasket, a first portion of the stepped gasket is located between the outer protrusion and the upper end surface of the limiting structure, and a second portion of the stepped gasket is located in the through hole of the limiting structure.

[0017] The utility model adds a washer to improve the mechanical bearing capacity of the tolerance adjuster and enhance the product's anti-extrusion ability. When installing the bolt, the torque borne by the bolt will not be directly transmitted to the adjuster body, thereby protecting the adjuster body structure.

[0018] The beneficial effects of the utility model are:

[0019] 1. The regulator body of the tolerance regulator of the utility model is an integrated structure, which can bear the lateral and vertical forces as a whole, has small elastic deformation, accurate positioning, and is less affected by the ambient temperature.

[0020] 2. When the tolerance adjuster of the utility model is assembled with the automobile sheet metal, the operation of finding the hole and locking the mounting bolt is quick and simple, and the fixing ring is restricted between the first elastic clip and the outer protrusion, so that the fixing ring and the mounting bolt will not separate from the adjuster body.

[0021] 3. The second elastic clip provided on the fixing ring of the utility model serves as an elastic retaining structure, which can keep the mounting bolt centered and prevent the mounting bolt from falling out.

[0022] 4. The utility model can also add washers to improve the mechanical bearing capacity of the tolerance adjuster and enhance the product's anti-extrusion ability. When installing the bolts, the torque borne by the bolts will not be directly transmitted to the adjuster body, thereby protecting the adjuster body structure.

[0023] 5. The regulator body of the utility model can reduce the time required for installing the tolerance adjuster and improve assembly efficiency through a double-threaded connection structure.

[0024] 6. The utility model reduces the number of parts, which is beneficial to reducing the manufacturing cost of parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is an assembly diagram of a tolerance adjuster for a concealed electric exterior door handle according to Embodiment 1;

[0026] Figure 2 It is a schematic diagram showing the structure of the first embodiment;

[0027] Figure 3 is an exploded view of the tolerance adjuster of the first embodiment;

[0028] Figure 4 is a three-dimensional diagram of the regulator body in the first embodiment;

[0029] Figure 5 is a three-dimensional diagram of the fixing ring of the first embodiment;

[0030] Figure 6 is a schematic diagram showing the structure of a concealed electric exterior door handle tolerance adjuster according to Embodiment 2;

[0031] Figure 7 1 is an exploded view of the tolerance adjuster of the second embodiment.

[0032] Description of reference numerals:

[0033] 1. regulator body, 11. limiting boss, 12. first elastic clip, 13. stop structure, 14. limiting structure, 15. through hole;

[0034] 2. Base;

[0035] 3. mounting bolt, 31. end of mounting bolt, 32. outer protrusion, 33. shaft;

[0036] 4. fixing ring, 41. second elastic clip;

[0037] 5. Washer, 51. Part 1, 52. Part 2. DETAILED DESCRIPTION

[0038] The technical solution of the present utility model is described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can better understand and implement the technical solution of the present utility model.

[0039] Embodiment 1

[0040] like Figures 1 to 5 As shown, a hidden electric exterior door handle tolerance adjuster includes a hollow adjuster body 1, a base 2 and a mounting bolt 3, the adjuster body 1 is connected with the base 2, the mounting bolt 3 is arranged inside the adjuster body 1 for fixing the adjuster body 1, and also includes a fixing ring 4, the fixing ring 4 is sleeved on the outside of the end 31 of the mounting bolt, the lower end of the end 31 of the mounting bolt is provided with an outer protrusion 32, the outer protrusion 32 abuts against the limiting structure 14 inside the adjuster body 1, the limiting structure 14 is provided with a through hole 15 for the rod 33 of the mounting bolt 3 to pass through, the side surface inside the adjuster body 1 is provided with a first elastic clip 12 inclined inwardly, the fixing ring 4 is located between the first elastic clip 12 and the outer protrusion 32 by the lower end of the first elastic clip 12 abutting against the upper end of the fixing ring 4, and a plurality of second elastic clips 41 inclined upward and inwardly are provided on the fixing ring 4, so that the second elastic clips 41 abut against the outer side of the end 31 of the mounting bolt.

[0041] As a preferred embodiment:

[0042] A limiting boss 11 is provided at the lower end of the regulator body 1 to prevent the base 2 from escaping from the lower end of the regulator body 1 .

[0043] The regulator body 1 and the base 2 are threadedly connected via a double thread structure.

[0044] The regulator body 1 is provided with a stop-retraction structure 13 for engaging with the base 2 to prevent the base from falling out. Specifically, a stop-retraction groove is provided on the regulator body 1 .

[0045] The tolerance adjuster assembly process of this embodiment is as follows:

[0046] First, place the mounting bolt 3 in the regulator body 1, and then press the fixing ring 4 into the regulator body 1 from top to bottom. The first elastic clip 12 of the regulator body 1 is elastic, and the fixing ring 4 can stretch it open. When the fixing ring 4 is installed in place, the lower end of the first elastic clip 12 abuts against the lower end of the fixing ring 4. The regulator body 1 is connected to the matching part of the door handle, that is, the base 2, and the mounting bolt 3 is connected to the body sheet metal, which can be used to check and adjust the gap and flushness between the handle and the outer sheet metal.

[0047] Embodiment 2

[0048] The difference between this embodiment and the first embodiment is that:

[0049] A washer 5 is provided between the outer protrusion 32 of the mounting bolt 3 and the limiting structure 14 on the regulator body 1 .

[0050] Preferably, the gasket 5 is a stepped gasket, the first portion 51 of the stepped gasket is located between the outer protrusion 32 and the upper end surface of the limiting structure 14 , and the second portion 52 of the stepped gasket is located in the through hole 15 of the limiting structure 14 .

[0051] The utility model adds the washer 5 to improve the mechanical bearing capacity of the tolerance adjuster and enhance the product's anti-extrusion ability. When installing the bolt, the torque borne by the bolt will not be directly transmitted to the adjuster body, thereby protecting the adjuster body structure.

[0052] The above implementation examples are only preferred implementation examples of the utility model, but cannot be used as limitations of the utility model. Any modifications and improvements based on the concept of the utility model should fall within the protection scope of the utility model. The specific protection scope shall be subject to the claims.

Claims

1. A hidden electric exterior door handle tolerance adjuster, comprising a hollow adjuster body, a base and a mounting bolt, wherein the adjuster body is cooperatively connected with the base, and the mounting bolt is arranged inside the adjuster body for fixing the adjuster body, characterized in that: It also includes a fixing ring, which is sleeved on the outside of the end of the mounting bolt, and the lower end of the end of the mounting bolt is provided with an outer convex portion, which abuts against a limiting structure inside the regulator body, and the limiting structure is provided with a through hole for the rod of the mounting bolt to pass through, and a first elastic clip inclined inwardly is provided on the side surface inside the regulator body, and the fixing ring is located between the first elastic clip and the outer convex portion by abutting the lower end of the first elastic clip against the upper end of the fixing ring, and a plurality of second elastic clips inclined upward and inwardly are provided on the fixing ring, so that the second elastic clips abut against the outside of the end of the mounting bolt.

2. The tolerance adjuster for concealed electric exterior door handle according to claim 1, characterized in that: A limiting boss is provided at the lower end of the regulator body to prevent the base from escaping from the lower end of the regulator body.

3. The tolerance adjuster for concealed electric exterior door handle according to claim 2, characterized in that: The regulator body and the base are threadedly connected via a double thread structure.

4. The tolerance adjuster for concealed electric exterior door handle according to claim 3, characterized in that: The regulator body is provided with a stop structure for clamping with the base.

5. The tolerance adjuster for concealed electric exterior door handle according to any one of claims 1 to 4, characterized in that: A washer is arranged between the outer protrusion of the mounting bolt and the limiting structure on the regulator body.

6. The tolerance adjuster for concealed electric exterior door handle according to claim 5, characterized in that: The washer is a stepped washer, a first portion of the stepped washer is located between the outer protrusion and the upper end surface of the limiting structure, and a second portion of the stepped washer is located in the through hole of the limiting structure.

Citation Information

Patent Citations

  • Tolerance adjuster and hidden electric outboard door handle assembly

    CN116291068B