Efficient dust collection device for tunnel construction

By designing an efficient vacuum cleaner for tunnel construction, the problem that dust cannot effectively reduce dust during construction is solved, effective adsorption and filtration of dust is achieved, and the construction environment and workers' health are improved.

CN222558585UActive Publication Date: 2025-03-04SICHUAN JIAOTOU CONSTR ENG CO LTD +1
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Patent Information

Application Number
CN202420382705.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-04
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the tunnel construction process, traditional dust reduction methods cannot effectively prevent the dust from rising again, affecting the construction sight and posing a threat to workers' health.

Method used

An efficient vacuum cleaner for tunnel construction is designed, including a base, a universal wheel, a collection device and a cleaning device. The collection device absorbs air and dust through the air extractor and the collection cover, while the cleaning device uses a bag dust collector and a vibrating motor to filter and remove dust.

Benefits of technology

The device can effectively adsorb and filter dust generated during construction, prevent dust from floating again, improve the construction environment and protect workers' health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tunnel construction, and discloses an efficient dust suction device for tunnel construction, which comprises a base, four universal wheels are fixedly mounted at the bottom of the base, a cleaning device is arranged at the top of the base, and a collecting device is arranged at the top of the base and located on the right side of the cleaning device. The collecting device comprises an air extractor arranged on the top of the base and a collecting cover communicating with the right side of the air extractor, and a protective net is fixedly installed in the collecting cover. According to the efficient dust suction device for tunnel construction, the whole device is moved through cooperation between the base and the universal wheels, air and dust are adsorbed through the arrangement of the collecting device, and the air and dust absorbed by the collecting device are filtered through the arrangement of the clearing device; and the filtered dust is collected while the air is filtered, so that the dust is prevented from floating again to influence the construction and the health of workers.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction, in particular to a high-efficiency dust suction device for tunnel construction. Background Art

[0002] Tunnels are engineering structures buried in the ground, and are a form of human use of underground space. Tunnels can be divided into traffic tunnels, hydraulic tunnels, municipal tunnels, mining tunnels, and military tunnels. The structure of a tunnel consists of two parts: the main building and ancillary equipment. The main building consists of a tunnel body and a tunnel door. The ancillary equipment includes a car shelter, fire-fighting facilities, emergency communications, and drainage facilities. Long tunnels also have special ventilation and lighting equipment.

[0003] During the actual construction process, tunnels need to be excavated or blasted. During the excavation or blasting process, a lot of dust is often generated, which affects the construction line of sight and is inhaled by workers, affecting their health. Therefore, dust reduction is required. Traditional dust reduction methods are either spraying water or extracting the dust. Although temporary dust reduction can be achieved, dust will still be raised during the subsequent construction process and cannot meet the use needs.

[0004] Therefore, those skilled in the art provide a high-efficiency dust suction device for tunnel construction to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to provide a high-efficiency dust suction device for tunnel construction to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A high-efficiency dust collection device for tunnel construction comprises a base, four universal wheels are fixedly mounted on the bottom of the base, a cleaning device is arranged on the top of the base, and a collecting device is arranged on the top of the base and on the right side of the cleaning device;

[0008] The collecting device comprises an air extractor arranged on the top of the base and a collecting cover connected to the right side of the air extractor, and a protective net is fixedly installed inside the collecting cover;

[0009] The cleaning device includes an installation box arranged on the top of the base, a sealing cover arranged on the top of the installation box, a bag dust collector fixedly installed on the bottom of the sealing cover, a connecting pipe connected to the bottom of the installation box and an installation cylinder connected to the bottom of the connecting pipe, a sealing plug is arranged inside the installation cylinder, and a collecting chamber is opened inside the sealing plug and at the bottom of the connecting pipe.

[0010] As a further solution of the utility model: the left side of the vacuum pump is connected to a conduit, the end of the conduit extends upward and is connected to the top of the sealing cover, and a mounting bracket is fixedly installed on the bottom of the vacuum pump, and the bottom of the mounting bracket is fixedly connected to the top of the base.

[0011] As a further solution of the utility model: four support rods are fixedly installed on the bottom of the installation box, and the bottom of the support rods is fixedly connected to the top of the base.

[0012] As a further solution of the utility model: four bolts are inserted into the interior of the sealing cover, and the bottoms of the bolts penetrate into the interior of the installation box and are rotatably connected to the installation box through threads.

[0013] As a further solution of the utility model: two vibration motors are fixedly installed on the top of the sealing cover, and the left side of the installation box is connected to an exhaust pipe.

[0014] As a further solution of the utility model: a threaded cavity is opened inside the sealing plug, a driving motor is fixedly installed on the right side of the mounting tube, a threaded rod is fixedly installed on the output end of the driving motor, the threaded rod penetrates into the threaded cavity and is rotatably connected to the threaded cavity through a thread.

[0015] As a further solution of the utility model: a handle is fixedly installed on the left side of the top of the base, and a discharge groove is opened inside the base.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model realizes the movement of the whole body through the cooperation between the base and the universal wheel, realizes the adsorption of air and dust through the setting of the collecting device, and filters the air and dust absorbed by the collecting device through the setting of the cleaning device, thereby filtering the air and collecting the filtered dust at the same time, so as to prevent the dust from floating again and affecting the construction and the health of workers.

[0018] 2. The utility model sends the dust and air collected by the vacuum fan and the collection cover to the interior of the bag filter to filter the dust through the arrangement of the vacuum fan. The protective net is arranged to prevent large particles of impurities from entering the interior of the collection cover and causing blockage and damage to the vacuum fan. The connection between the sealing cover and the installation box is achieved through the arrangement of bolts, which facilitates the disassembly of the sealing cover relative to the installation box, and further facilitates the cleaning, maintenance and replacement of the bag filter. The sealing cover is vibrated through the arrangement of a vibration motor, thereby driving the bag filter to vibrate, shaking off the dust attached to the inner wall of the bag filter, and discharging the filtered air through the arrangement of the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a high-efficiency dust collection device for tunnel construction;

[0020] Figure 2 This is a schematic diagram of the structure of the base and collection device of a high-efficiency dust collection device for tunnel construction;

[0021] Figure 3 This is a schematic diagram of the structure of a cleaning device in a high-efficiency dust suction device for tunnel construction from a top view;

[0022] Figure 4 This is a schematic diagram of the upward structure of the sealing cover in the high-efficiency dust collection device for tunnel construction;

[0023] Figure 5 This is a schematic diagram of the expanded structure of the sealing plug and drive device in a high-efficiency dust collection device for tunnel construction.

[0024] In the figure: 1. base; 2. universal wheel; 3. cleaning device; 301. installation box; 302. support rod; 303. sealing cover; 304. vibration motor; 305. bolt; 306. installation cylinder; 307. exhaust pipe; 308. connecting pipe; 309. bag filter; 310. sealing plug; 311. collection chamber; 312. threaded rod; 313. driving motor; 314. threaded chamber; 4. handle; 5. collection device; 501. collection cover; 502. conduit; 503. vacuum pump; 504. installation frame; 505. protection net; 6. discharge chute. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 , a high-efficiency dust collection device for tunnel construction, comprising a base 1, four universal wheels 2 are fixedly mounted on the bottom of the base 1, a cleaning device 3 is arranged on the top of the base 1, and a collecting device 5 is arranged on the top of the base 1 and on the right side of the cleaning device 3;

[0027] The collecting device 5 includes an air extractor 503 disposed on the top of the base 1 and a collecting cover 501 connected to the right side of the air extractor 503, and a protective net 505 is fixedly installed inside the collecting cover 501;

[0028] The cleaning device 3 includes an installation box 301 arranged on the top of the base 1, a sealing cover 303 arranged on the top of the installation box 301, a bag dust collector 309 fixedly installed on the bottom of the sealing cover 303, a connecting pipe 308 connected to the bottom of the installation box 301 and an installation cylinder 306 connected to the bottom of the connecting pipe 308, a sealing plug 310 is arranged inside the installation cylinder 306, and a collecting chamber 311 is opened inside the sealing plug 310 and at the bottom of the connecting pipe 308.

[0029] Specifically, the left side of the vacuum pump 503 is connected to a conduit 502, the end of which extends upward and is connected to the top of the sealing cover 303, and a mounting bracket 504 is fixedly installed at the bottom of the vacuum pump 503, and the bottom of the mounting bracket 504 is fixedly connected to the top of the base 1.

[0030] Through the above technical solution, the dust and air collected by the vacuum fan 503 and the collecting hood 501 are sent to the interior of the bag filter 309 to filter the dust through the setting of the vacuum fan 503. The protective net 505 is set to prevent large particles of external impurities from entering the interior of the collecting hood 501 and causing blockage and damage to the vacuum fan 503.

[0031] Specifically, four support rods 302 are fixedly installed at the bottom of the installation box 301 , and the bottom of the support rods 302 is fixedly connected to the top of the base 1 .

[0032] Through the above technical solution, the installation box 301 is supported by the setting of the support rod 302, thereby facilitating the installation and fixation of the installation tube 306.

[0033] Specifically, four bolts 305 are inserted into the sealing cover 303 , and the bottom of the bolts 305 penetrates into the installation box 301 and is rotatably connected to the installation box 301 through threads.

[0034] Through the above technical solution, the connection between the sealing cover 303 and the installation box 301 is achieved through the setting of the bolts 305, and at the same time, the disassembly of the sealing cover 303 relative to the installation box 301 is convenient, thereby facilitating the cleaning, maintenance and replacement of the bag filter 309.

[0035] Specifically, two vibration motors 304 are fixedly installed on the top of the sealing cover 303 , and the left side of the installation box 301 is connected to an exhaust pipe 307 .

[0036] Through the above technical solution, the sealing cover 303 is vibrated by the setting of the vibration motor 304, thereby driving the bag filter 309 to vibrate, shaking off the dust attached to the inner wall of the bag filter 309, and discharging the filtered air through the setting of the exhaust pipe 307.

[0037] Specifically, a threaded cavity 314 is opened inside the sealing plug 310, a driving motor 313 is fixedly installed on the right side of the mounting tube 306, a threaded rod 312 is fixedly installed on the output end of the driving motor 313, and the threaded rod 312 penetrates into the threaded cavity 314 and is rotatably connected to the threaded cavity 314 through a thread.

[0038] Through the above technical solution, the sealing plug 310 is pushed and moved through the cooperation between the threaded cavity 314, the driving motor 313 and the threaded rod 312, so that the collecting cavity 311 extends from the inside of the mounting cylinder 306, and the dust filtered by the bag dust collector 309 is discharged from between the mounting cylinder 306 and the collecting cavity 311, thereby realizing centralized collection of dust.

[0039] Specifically, a handle 4 is fixedly installed on the left side of the top of the base 1 , and a discharge slot 6 is provided inside the base 1 .

[0040] Through the above technical solution, the handle 4 is provided to facilitate the overall movement, and the discharge groove 6 is provided to discharge the collected dust in a centralized manner.

[0041] The working principle of the utility model is as follows: when it is necessary to reduce dust inside the tunnel, the handle 4 pushes the base 1 to descend under the action of the universal wheel 2 and pushes the whole to the inside of the tunnel, and the air extractor 503 is turned on to send the external air and dust to the inside of the bag filter 309 inside the installation box 301 through the collection cover 501, the air extractor 503 and the conduit 502, and the air is filtered by the bag filter 309, and the filtered dust falls into the inside of the connecting pipe 308 and is introduced into the inside of the installation cylinder 306 and is located in the collection chamber 311, and at the same time, the vibration motor 303 is used to filter the air. 04 drives the sealing cover 303 and the bag-type dust collector 309 to vibrate, thereby shaking off the dust attached to the inner wall of the bag-type dust collector 309. When the dust needs to be removed, the threaded rod 312 is driven to rotate by the driving motor 313. Under the action of the threaded cavity 314, the sealing plug 310 is driven to move to the left side of the mounting tube 306, so that the collecting cavity 311 extends from the inside of the mounting tube 306, and the dust falling between the collecting cavity 311 is discharged and falls into the inside of the discharge groove 6. The dust is discharged through the discharge groove 6, and the filtered air is discharged through the exhaust pipe 307.

[0042] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency dust suction device for tunnel construction, comprising a base (1), characterized in that: Four universal wheels (2) are fixedly mounted on the bottom of the base (1); a cleaning device (3) is arranged on the top of the base (1); and a collecting device (5) is arranged on the top of the base (1) and on the right side of the cleaning device (3); The collecting device (5) comprises an air extractor (503) arranged on the top of the base (1) and a collecting cover (501) connected to the right side of the air extractor (503), and a protective net (505) is fixedly installed inside the collecting cover (501); The cleaning device (3) comprises an installation box (301) arranged on the top of the base (1), a sealing cover (303) arranged on the top of the installation box (301), a bag dust collector (309) fixedly installed on the bottom of the sealing cover (303), a connecting pipe (308) connected to the bottom of the installation box (301), and an installation tube (306) connected to the bottom of the connecting pipe (308), wherein a sealing plug (310) is arranged inside the installation tube (306), and a collecting chamber (311) is provided inside the sealing plug (310) and located at the bottom of the connecting pipe (308).

2. The high-efficiency dust suction device for tunnel construction according to claim 1, characterized in that: The left side of the vacuum pump (503) is connected to a conduit (502), the end of which extends upward and is connected to the top of the sealing cover (303), and the bottom of the vacuum pump (503) is fixedly mounted with a mounting frame (504), and the bottom of the mounting frame (504) is fixedly connected to the top of the base (1).

3. The high-efficiency dust suction device for tunnel construction according to claim 1, characterized in that: Four support rods (302) are fixedly mounted on the bottom of the installation box (301), and the bottoms of the support rods (302) are fixedly connected to the top of the base (1).

4. The high-efficiency dust suction device for tunnel construction according to claim 1, characterized in that: Four bolts (305) are inserted into the interior of the sealing cover (303), and the bottoms of the bolts (305) penetrate into the interior of the installation box (301) and are rotationally connected to the installation box (301) via threads.

5. The high-efficiency dust suction device for tunnel construction according to claim 1, characterized in that: Two vibration motors (304) are fixedly mounted on the top of the sealing cover (303), and the left side of the installation box (301) is connected to an exhaust pipe (307).

6. The high-efficiency dust suction device for tunnel construction according to claim 1, characterized in that: A threaded cavity (314) is provided inside the sealing plug (310), a driving motor (313) is fixedly installed on the right side of the mounting tube (306), a threaded rod (312) is fixedly installed on the output end of the driving motor (313), and the threaded rod (312) penetrates into the threaded cavity (314) and is rotationally connected to the threaded cavity (314) via a thread.

7. The high-efficiency dust suction device for tunnel construction according to claim 1, characterized in that: A handle (4) is fixedly mounted on the left side of the top of the base (1), and a discharge slot (6) is provided inside the base (1).

Citation Information

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