Electric cylinder load-bearing motion deviation detection device

By designing an electric cylinder weight-bearing motion offset detection device including a base, side rack, hoisting rack, flange, test block, lifting mechanism, support mechanism and pressure detection mechanism, the problems of manual inspection operation difficulties and risks in the prior art are solved, and high-precision and high-stability automatic detection is achieved.

CN222560941UActive Publication Date: 2025-03-04JIANG SU MAI CI GONG YE ZHI NENG ZHUANG BEI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421444976.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-04
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing electric cylinder motion detection methods mainly rely on manual operation, which have operational difficulties and risks, cannot meet the high-precision and high-stability motion detection needs, and cannot automatically monitor and detect.

Method used

An electric cylinder weight bearing motion offset detection device is designed, including a base, side rack, hoisting rack, flange, test block, lifting mechanism, support mechanism and pressure detection mechanism. Through the coordinated work of these components, multi-angle detection and automatic monitoring of the electric cylinder weight bearing motion is realized.

Benefits of technology

It realizes high-precision detection of the load-bearing motion of the electric cylinder, can automatically monitor the offset, improves the safety and stability of the detection, and meets the high-precision and high-stability motion detection needs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222560941U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric cylinder load-bearing motion deviation detection device, which comprises a base, a side mounting frame arranged on the base, a hoisting frame arranged on one side of the top of the side mounting frame, an electric cylinder arranged on the hoisting frame, a test square block arranged at the push-out end of the electric cylinder, a lifting mechanism arranged on the hoisting frame, and a positioning frame arranged at the lifting end of the lifting mechanism, a positioning frame is arranged on the base, a supporting mechanism is arranged on the positioning frame, the supporting mechanism is used for quickly positioning and installing a test square block on a flange plate, a positioning seat is arranged on the base, a detection seat is assembled and fixed in the positioning seat, an L-shaped positioning plate is arranged on the detection seat, pressure detection mechanisms are arranged on the two side walls of the positioning plate, and an alarm is further arranged on the positioning plate. The electric cylinder pressure detection device has the advantages that a load can be rapidly installed, the operation safety is improved, meanwhile, multi-face detection is conducted on a test square block, pressure changes are accurately detected, the deviation condition of an electric cylinder is judged, and personnel are reminded in time to conduct recording and observation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric cylinder performance detection, and more specifically, particularly relates to a load-bearing motion deviation detection device for an electric cylinder. Background Art

[0002] At present, electric cylinders are products that are specially designed for continuous motion, low to high loads, and can be used for many cycles within their service life. These products have high positioning accuracy and controllability. After the electric cylinder is produced, some tests need to be performed on the electric cylinder to detect the performance of the electric cylinder.

[0003] During the load-bearing movement of the electric cylinder, the movement state needs to be monitored in real time to ensure the correctness and safety of the movement trajectory. However, the existing electric cylinder movement detection usually adopts manual detection, using a runout meter for real-time observation and detection, and requires manual installation of the load block at the push-out end of the electric cylinder. The operation is difficult and there are certain risks. It cannot meet the needs of high-precision and high-stability movement detection, and cannot perform multi-angle detection of the electric cylinder load-bearing movement at the same time, and cannot automatically monitor and detect. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an electric cylinder load-bearing motion deviation detection device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an electric cylinder load-bearing motion offset detection device, comprising a base, a side mounting frame is arranged on the base, a hanging frame is arranged on one side of the top of the side mounting frame, an electric cylinder is installed on the hanging frame, a flange is arranged at the push-out end of the electric cylinder, a test block is fixed to the lower part of the flange by bolts, a lifting mechanism is also arranged on the hanging frame, a positioning frame is arranged at the lifting end of the lifting mechanism, a supporting mechanism is installed on the positioning frame, and the supporting mechanism is used to quickly position and install the test block on the flange, a positioning seat is arranged on the base, the positioning seat is directly opposite to the electric cylinder above, a positioning groove is arranged in the positioning seat, the positioning groove is square, an adjusting block is assembled and fixed in the positioning groove, a detection seat is arranged on the top of the adjusting block, an L-shaped positioning plate is arranged on the detection seat, pressure detection mechanisms are installed on both side walls of the positioning plate, an alarm is also installed on the positioning plate, and the alarm is electrically connected to the pressure detection mechanism.

[0006] As an optional solution of the present invention, the test block is in the shape of a rectangular parallelepiped as a whole and is made of marble.

[0007] As an optional solution of the utility model, the lifting mechanism includes a motor, the motor is fixed on the side mounting frame, the motor driving end is connected to an adjusting screw via a coupling, the adjusting screw is threadedly fitted with a lifting plate, a symmetrical slide cylinder is provided on the lifting plate, a guide rod is slidably fitted in the slide cylinder, the guide rod is fixed between the base and the side mounting frame, and a positioning frame is provided at the bottom of the lifting plate.

[0008] As an optional solution of the utility model, the supporting mechanism includes a cylinder, which is fixed at one end of the positioning frame. The pushing end of the cylinder is connected to a supporting plate, which is slidably fitted in the positioning frame. A slot is provided in the supporting plate, and the slot is gap-fitted with the test block.

[0009] As an optional scheme of the utility model, the pressure detection mechanism includes a fixed seat, the fixed seat is arranged on the side wall of the positioning plate, a pressure detector is installed in the fixed plate, a detection pressure rod is arranged on one side of the pressure detector, the detection pressure rod is slidably fitted in the positioning plate, a detection frame is arranged at one end of the detection pressure rod, a buffer spring is arranged on one side of the detection frame, the buffer spring is assembled on the detection pressure rod, and one end of the buffer spring is fixed on the positioning plate, a detection roller is installed on the detection frame, and the detection roller is fitted to the side wall of the test block.

[0010] As an optional solution of the utility model, a display screen is also arranged on the top of the fixing base, and the display screen is electrically connected to the pressure detector.

[0011] The utility model provides a device for detecting the displacement of an electric cylinder under load, which has the following beneficial effects:

[0012] The support plate can be retracted and extended through the setting of the cylinder, and then the test block is placed on the support plate, and the motor is started to drive the adjusting screw to rotate, so as to quickly lift the positioning frame, so that the test block is attached to the flange plate. After being fixed and installed by bolts, the test block is driven down by the electric cylinder, and the detection rollers on both sides are used to fit the adjacent side surfaces of the test block for real-time detection. The value changes are observed on the display screen. The set pressure detector will transmit the actual value to the display screen by detecting the pressure rod squeezing, and the alarm will immediately prompt the personnel to observe and record the offset value. The offset direction can be inferred by the change in pressure value. Through the rapid cooperation of the positioning seat and the detection seat, the direction of the detection seat can be turned according to needs to detect the pressure changes on the other two adjacent sides, which can be used flexibly. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a rear view of the utility model;

[0015] Figure 3 It is the DD sectional view of the utility model;

[0016] Figure 4 It is the EE cross-sectional view of the utility model.

[0017] In the figure: 1. base; 101. side mounting frame; 102. motor; 2. lifting frame; 3. electric cylinder; 301. flange; 4. test block; 5. guide rod; 501. slide; 6. lifting plate; 601. adjusting screw; 8. positioning frame; 9. cylinder; 901. support plate; 10. positioning seat; 11. detection seat; 111. adjustment block; 12. fixing seat; 121. pressure detector; 122. detection pressure rod; 123. buffer spring; 124. detection frame; 125. detection roller; 13. alarm; 14. display screen. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0019] See also Figures 1 to 4 The utility model provides a technical solution: a device for detecting the displacement of an electric cylinder 3 under load, comprising a base 1, a side mounting frame 101 is arranged on the base 1, a hanging frame 2 is arranged on one side of the top of the side mounting frame 101, an electric cylinder 3 is installed on the hanging frame 2, a flange 301 is arranged at the push-out end of the electric cylinder 3, a test block 4 is fixed by bolts below the flange 301, the test block 4 is a rectangular parallelepiped as a whole, and is made of marble, a lifting mechanism is also arranged on the hanging frame 2, and the lifting mechanism includes a motor 1 02, the motor 102 is fixed on the side mounting frame 101, the driving end of the motor 102 is connected to the adjusting screw 601 through a coupling, the adjusting screw 601 is threadedly matched with a lifting plate 6, a symmetrical slide 501 is provided on the lifting plate 6, a guide rod 5 is slidably matched in the slide 501, the guide rod 5 is fixed between the base 1 and the side mounting frame 101, a positioning frame 8 is provided at the bottom of the lifting plate 6, a supporting mechanism is installed on the positioning frame 8, and the supporting mechanism is used to quickly position and install the test block 4 on the flange 301.

[0020] The supporting mechanism includes a cylinder 9, which is fixed at one end of the positioning frame 8. The pushing end of the cylinder 9 is connected to a supporting plate 901, which is slidably fitted in the positioning frame 8. A card slot is arranged in the supporting plate 901, and the card slot is clearance-matched with the test block 4, which can not only support the test block 4, but also quickly position it, which is convenient for installation. A positioning seat 10 is arranged on the base 1, and the positioning seat 10 is directly facing the electric cylinder 3 above. A positioning groove is arranged in the positioning seat 10, and the positioning groove is square. An adjusting block 111 is assembled and fixed in the positioning groove, and a detection seat 11 is arranged on the top of the adjusting block 111. An L-shaped positioning plate is arranged on the detection seat 11, and pressure detection mechanisms are installed on both side walls of the positioning plate. An alarm 13 is also installed on the positioning plate, and the alarm 13 is electrically connected to the pressure detection mechanism to monitor the displacement caused by pressure changes.

[0021] The pressure detection mechanism includes a fixed seat 12, which is arranged on the side wall of the positioning plate, and a pressure detector 121 is installed in the fixed plate. A detection pressure rod 122 is arranged on one side of the pressure detector 121, and the detection pressure rod 122 is slidably fitted in the positioning plate. A detection frame 124 is arranged at one end of the detection pressure rod 122, and a buffer spring 123 is arranged on one side of the detection frame 124. The buffer spring 123 is assembled on the detection pressure rod 122, and one end of the buffer spring 123 is fixed on the positioning plate. A detection roller 125 is installed on the detection frame 124, and the detection roller 125 is used to fit the side wall of the test block 4. During lifting, if the value change of the pressure detector 121 exceeds the error range, the alarm will sound immediately, indicating that the load offset of the electric cylinder 3 exceeds the standard, which seriously affects the pushing stability of the electric cylinder 3. A display screen 14 is also arranged on the top of the fixed seat 12, and the display screen 14 is electrically connected to the pressure detector 121 to display real-time value changes on the screen for easy recording and statistics.

[0022] The specific usage and function of this embodiment are as follows: First, start the cylinder 9 to extend the support plate 901, then place the test block 4 on the support plate 901, start the motor 102 to drive the adjusting screw 601 to rotate, so as to quickly lift the positioning frame 8, so that the test block 4 is attached to the flange 301, and after being fixed and installed by bolts, start the cylinder 9 to retract the support plate 901 again to avoid interference, start the electric cylinder 3, and drive the test block 4 to descend until the bottom of the detection seat 11. At this time, the detection rollers 125 on both sides are attached to the adjacent two sides of the test block 4, and real-time detection is performed. The value changes are observed through the display screen 14. If it is within the preset range, it indicates that the detection is qualified. If there is an offset, the pressure detector 121 will squeeze through the detection pressure rod 122 to transmit the actual value to the display screen 14, and the alarm 13 will immediately prompt the personnel to observe and record the offset value. The offset direction can be inferred by the change in the pressure value. In addition, the direction of the detection seat 11 can be turned according to needs to detect the pressure changes of the other two adjacent sides, and it can be used flexibly. .

[0023] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A device for detecting the displacement of an electric cylinder under load, characterized in that: The invention comprises a base (1), wherein a side mounting frame (101) is arranged on the base (1), a hanging frame (2) is arranged on one side of the top of the side mounting frame (101), an electric cylinder (3) is installed on the hanging frame (2), a flange (301) is arranged at the push-out end of the electric cylinder (3), a test block (4) is fixed below the flange (301) by bolts, and a lifting mechanism is also arranged on the hanging frame (2), a positioning frame (8) is arranged at the lifting end of the lifting mechanism, a supporting mechanism is installed on the positioning frame (8), and the supporting mechanism is used to quickly position and install the test block (4) On the flange (301), a positioning seat (10) is arranged on the base (1), the positioning seat (10) is directly opposite to the electric cylinder (3) above, a positioning groove is arranged in the positioning seat (10), the positioning groove is square, an adjustment block (111) is fixedly mounted in the positioning groove, a detection seat (11) is arranged on the top of the adjustment block (111), an L-shaped positioning plate is arranged on the detection seat (11), pressure detection mechanisms are installed on both side walls of the positioning plate, an alarm (13) is also installed on the positioning plate, and the alarm (13) is electrically connected to the pressure detection mechanism.

2. The electric cylinder load movement deviation detection device according to claim 1, characterized in that: The test block (4) is in the shape of a rectangular parallelepiped as a whole and is made of marble.

3. The electric cylinder load-bearing motion deviation detection device according to claim 1, characterized in that: The lifting mechanism comprises a motor (102), the motor (102) is fixed on the side mounting frame (101), the driving end of the motor (102) is connected to an adjusting screw (601) through a coupling, the adjusting screw (601) is threadedly matched with a lifting plate (6), a symmetrical slide cylinder (501) is arranged on the lifting plate (6), a guide rod (5) is slidably matched in the slide cylinder (501), the guide rod (5) is fixed between the base (1) and the side mounting frame (101), and a positioning frame (8) is arranged at the bottom of the lifting plate (6).

4. The electric cylinder load-bearing motion deviation detection device according to claim 1, characterized in that: The support mechanism comprises a cylinder (9), the cylinder (9) is fixed at one end of a positioning frame (8), the push-out end of the cylinder (9) is connected to a support plate (901), the support plate (901) is slidably fitted in the positioning frame (8), a slot is provided in the support plate (901), and the slot is clearance-fitted with the test block (4).

5. The electric cylinder load-bearing motion deviation detection device according to claim 1, characterized in that: The pressure detection mechanism comprises a fixed seat (12), the fixed seat (12) is arranged on the side wall of the positioning plate, a pressure detector (121) is installed in the fixed seat, a detection pressure rod (122) is arranged on one side of the pressure detector (121), the detection pressure rod (122) is slidably fitted in the positioning plate, a detection frame (124) is arranged on one end of the detection pressure rod (122), a buffer spring (123) is arranged on one side of the detection frame (124), the buffer spring (123) is assembled on the detection pressure rod (122), and one end of the buffer spring (123) is fixed on the positioning plate, and a detection roller (125) is installed on the detection frame (124), and the detection roller (125) is used to fit the side wall of the test block (4).

6. The electric cylinder load-bearing motion deviation detection device according to claim 5, characterized in that: A display screen (14) is also provided on the top of the fixing seat (12), and the display screen (14) is electrically connected to the pressure detector (121).