Cigarette empty cylinder butt joint system
By designing the cigarette empty cylinder docking system, the linear reciprocating drive mechanism and the crank connecting rod slide mechanism are used, and combined with the oblique elliptical end surface, the contact friction problem of the cigarette empty cylinder and the cigarette filler introduction pipe is solved, and the butt quality and finished product quality are improved.
Patent Information
- Application Number
- CN202421232711.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When existing small cigarette machines connect the cigarette empty cylinder with the cigarette fill structure, they can easily cause contact friction, causing wrinkles and damage to the port of the cigarette empty cylinder, affecting the finished product quality of the formula cigarette.
A cigarette empty cylinder docking system is designed, and the cigarette empty cylinder carrier table is driven to move in a linear manner through the first linear reciprocating driving mechanism, so that the cigarette empty cylinder is close to or away from the cigarette filling introduction tube, and the cigarette filling module is driven to move in a linear manner through the second linear reciprocating driving mechanism, so that the cigarette filling introduction tube is reciprocated and offset, and the oblique elliptical end surface is used to avoid contact friction.
It effectively avoids contact friction when the cigarette empty barrel is connected to the cigarette filler introduction tube, prevents wrinkling and damage to the cigarette empty barrel port, improves the quality of the cigarette empty barrel butt, ensures the quality of the finished product of the formula cigarette, and is conducive to smoking aroma testing.
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Figure CN222565060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette experimental equipment, in particular to a cigarette empty tube docking system. Background Art
[0002] In the process of cigarette production, smokers' satisfaction and comfort need to be considered while ensuring the safety of tobacco products. Studies have shown that the intrinsic qualities of cigarettes, such as the proportion of tobacco product ingredients, tobacco filling density, and filling uniformity, have an impact on the aroma quality and the release of harmful components in smoke. Therefore, in order to improve the intrinsic quality of cigarettes, laboratory personnel of tobacco companies will change the proportion of tobacco products and develop new formula tobacco products. When developing new formula tobacco products, it is necessary to prepare cigarettes with good proportions of formula tobacco into cigarettes for smoking aroma testing. However, since it is an experimental test sample, the amount of formula tobacco is small, and it is impossible to prepare formula cigarettes on the cigarette production line. At present, most laboratory personnel manually fill formula tobacco into empty cigarette cylinders to obtain formula cigarettes, with extremely low filling efficiency and uncontrollable filling density. In order to obtain formula cigarettes more conveniently, some laboratory personnel will use some small cigarette machines on the market to fill cigarette empty cylinders with cigarettes. Before a small cigarette making machine is filled with cigarettes, it is necessary to first connect the empty cigarette tube with the cigarette filling structure. However, when existing small cigarette making machines connect the empty cigarette tube with the cigarette filling structure, the empty cigarette tube and the cigarette filling structure often come into contact and rub against each other, causing the end of the empty cigarette tube to wrinkle and be damaged, resulting in defects in the finished formula cigarettes and affecting the smoking aroma test.
[0003] In order to solve the above problems, people have been seeking an ideal technical solution. Summary of the invention
[0004] The purpose of the utility model is to address the deficiencies of the prior art and thus provide a cigarette empty tube docking system. The utility model can avoid contact friction when the cigarette empty tube and the cigarette filling introduction tube are docked, prevent wrinkling and damage to the cigarette empty tube port, improve the quality of cigarette empty tube docking, ensure the quality of the finished formula cigarette products, and facilitate smoking aroma testing.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a cigarette empty tube docking system, including a cigarette empty tube bearing platform, a first linear reciprocating drive mechanism, a cigarette filling introduction tube, a cigarette filling module and a second linear reciprocating drive mechanism, the cigarette empty tube bearing platform is installed on the first linear reciprocating drive mechanism, the cigarette filling introduction tube is installed on the cigarette filling module and is located on a side close to the cigarette empty tube bearing platform, the cigarette filling module is installed on the second linear reciprocating drive mechanism, the cigarette empty tube is placed on the cigarette empty tube bearing platform, the cigarette empty tube and the cigarette filling introduction tube are at the same height and their axes are parallel to the movement direction of the first linear reciprocating drive mechanism, the movement direction of the second linear reciprocating drive mechanism is perpendicular to the movement direction of the first linear reciprocating drive mechanism, the inner diameter of the cigarette empty tube is greater than or equal to the outer diameter of the cigarette filling introduction tube, the end of the cigarette filling introduction tube close to the cigarette empty tube bearing platform is a beveled and pointed elliptical end face, and the projection of the major axis of the elliptical end face on the vertical plane of the cigarette filling introduction tube is parallel to the movement direction of the second linear reciprocating drive mechanism.
[0006] Based on the above, the first linear reciprocating drive mechanism is a linear module including a slide.
[0007] Based on the above, the cigarette empty tube support platform includes an empty tube transverse push plate and an empty tube placement plate. The bottom of the empty tube transverse push plate is fixedly connected to the upper surface of the slide table of the first linear reciprocating drive mechanism. The empty tube placement plate is fixedly connected to the top of the empty tube transverse push plate and extends horizontally toward the cigarette filling module. The cigarette empty tube is placed on the empty tube placement plate and the end of the cigarette empty tube close to the cigarette filling inlet pipe extends out of the side of the empty tube placement plate close to the cigarette filling inlet pipe.
[0008] Based on the above, a horizontally arranged cantilever plate is integrally formed on one side of the upper part of the empty tube transverse push plate close to the smoke filling inlet pipe, and the empty tube placement plate is fixedly connected to the cantilever plate.
[0009] Based on the above, a receiving groove for placing empty cigarette tubes is provided on the upper surface of the empty tube placement plate along the movement direction of the first linear reciprocating drive mechanism, and the center line of the receiving groove intersects with the movement trajectory of the cigarette filling inlet tube. The side of the receiving groove close to the cigarette filling inlet tube is open and the side away from the cigarette filling inlet tube is blocked.
[0010] Based on the above, the inner diameter of the containing groove is greater than or equal to the outer diameter of the empty cigarette tube, and the empty cigarette tube is placed in the containing groove.
[0011] Based on the above, the length of the receiving groove is smaller than that of the empty cigarette tube, one end of the empty cigarette tube close to the cigarette filling introduction tube extends out of the receiving groove for a distance, and the other end of the empty cigarette tube contacts the blocking side of the receiving groove.
[0012] Based on the above, the second linear reciprocating drive mechanism includes a base plate, a stepper motor, a linear guide, a drive disk, a sliding plate and a connecting rod. The stepper motor and the linear guide are fixedly installed on the base plate at intervals. The motor shaft of the stepper motor is perpendicular to the linear guide and parallel to the first linear reciprocating drive mechanism. The drive disk is fixedly installed on the motor shaft of the stepper motor, and the sliding plate is slidably installed on the linear guide. The two ends of the connecting rod are respectively hinged at the eccentric part of the drive disk and the sliding plate. The stepper motor, linear guide, drive disk, sliding plate and connecting rod constitute a crank-connecting rod slider mechanism, and the cigarette filling module is installed on the sliding plate.
[0013] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the utility model drives the empty cigarette tube carrier to make linear motion through the first linear reciprocating drive mechanism, so that the empty cigarette tube carrier drives the empty cigarette tube to approach or move away from the filling cigarette introduction tube, and drives the filling cigarette module to make linear motion through the second linear reciprocating drive mechanism, so that the filling cigarette module drives the filling cigarette introduction tube to reciprocate and deviate. The end of the filling cigarette introduction tube close to the empty cigarette tube carrier is an obliquely cut and pointed elliptical end face. When the empty cigarette tube and the filling cigarette introduction tube are aligned, the cigarette filling module is driven to move the empty cigarette tube to the filling cigarette introduction tube. Align the tip of the filling cigarette introduction tube with the center of the empty cigarette tube, then bring the empty cigarette tube close to the filling cigarette introduction tube and cover it on the tip of the filling cigarette introduction tube to avoid contact friction when the empty cigarette tube and the filling cigarette introduction tube are connected, and prevent the end of the empty cigarette tube from wrinkling and damage. Then, offset the filling cigarette introduction tube to align the filling cigarette introduction tube with the center of the empty cigarette tube, and the empty cigarette tube continues to move toward the filling cigarette introduction tube until the filling cigarette introduction tube is completely covered, thereby improving the connection quality of the empty cigarette tube, ensuring the quality of the finished formula cigarette, and facilitating the smoking aroma test. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axial view of the utility model.
[0015] Figure 2 It is a top view of the utility model.
[0016] In the figure: 1. cigarette filling inlet pipe; 2. cigarette filling module; 3. empty cigarette tube; 4. first linear reciprocating drive mechanism; 5. bottom plate; 6. stepper motor; 7. linear guide rail; 8. drive disk; 9. sliding plate; 10. connecting rod; 11. empty tube transverse push plate; 12. empty tube placement plate. DETAILED DESCRIPTION
[0017] The technical solution of the utility model is further described in detail below through specific implementation methods.
[0018] Example 1
[0019] like Figure 1 and 2As shown, the cigarette empty tube docking system includes a cigarette empty tube bearing platform, a first linear reciprocating drive mechanism 4, a cigarette filling introduction tube 1, a cigarette filling module 2 and a second linear reciprocating drive mechanism, the cigarette empty tube bearing platform is installed on the first linear reciprocating drive mechanism 4, the cigarette filling introduction tube 1 is installed on the cigarette filling module 2 and is located on a side close to the cigarette empty tube bearing platform, the cigarette filling module 2 is installed on the second linear reciprocating drive mechanism, the cigarette empty tube 3 is placed on the cigarette empty tube bearing platform, the cigarette empty tube 3 is at the same height as the cigarette filling introduction tube 1 and the axis thereof is parallel to the movement direction of the first linear reciprocating drive mechanism 4, the movement direction of the second linear reciprocating drive mechanism is perpendicular to the movement direction of the first linear reciprocating drive mechanism 4, the inner diameter of the cigarette empty tube 3 is greater than or equal to the outer diameter of the cigarette filling introduction tube 1, the end of the cigarette filling introduction tube 1 close to the cigarette empty tube bearing platform is a beveled and pointed elliptical end face, and the projection of the major axis of the elliptical end face on the vertical plane of the cigarette filling introduction tube 1 is parallel to the movement direction of the second linear reciprocating drive mechanism.
[0020] In this embodiment, the first linear reciprocating drive mechanism 4 is arranged along the left-right direction, the second linear reciprocating drive mechanism is arranged along the front-back direction, the cigarette filling inlet tube 1 is fixed to the left side of the cigarette filling module 2 along the left-right direction, the left end of the cigarette filling inlet tube 1 is an obliquely cut elliptical end face and the tip is located on the rear side of the left end of the cigarette filling inlet tube 1. In other embodiments, the tip can also be located on the front side of the left end of the cigarette filling inlet tube 1.
[0021] The first linear reciprocating drive mechanism 4 is a linear module including a slide. In this embodiment, the first linear reciprocating drive mechanism 4 adopts a ball screw type linear module. In other embodiments, the first linear reciprocating drive mechanism 4 can also be a synchronous belt type linear module or a linear motor type linear module.
[0022] The second linear reciprocating drive mechanism includes a base plate 5, a stepper motor 6, a linear guide 7, a driving disk 8, a sliding plate 9 and a connecting rod 10. The stepper motor 6 and the linear guide 7 are fixedly installed on the base plate 5 at intervals. The motor shaft of the stepper motor 6 is perpendicular to the linear guide 7 and parallel to the linear module. The driving disk 8 is fixedly installed on the motor shaft of the stepper motor 6. The sliding plate 9 is slidably installed on the linear guide 7. The two ends of the connecting rod 10 are respectively hinged on the eccentric part of the driving disk 8 and the sliding plate 9. The stepper motor 6, the linear guide 7, the driving disk 8, the sliding plate 9 and the connecting rod 10 constitute a crank-connecting rod 10 slider mechanism, and the cigarette filling module 2 is installed on the sliding plate 9.
[0023] Among them, the first linear reciprocating drive mechanism 4 and the second linear reciprocating drive mechanism can be replaced with each other. In some embodiments, the first linear reciprocating drive mechanism 4 and the second linear reciprocating drive mechanism can also use cylinders, hydraulic rods, electric push rods, etc. as power to push the slide, slider or sliding plate 9 to perform linear reciprocating motion on the set guide rail.
[0024] In this embodiment, the first linear reciprocating drive mechanism 4 drives the empty cigarette tube carrier to move linearly in the left-right direction, so that the empty cigarette tube carrier drives the empty cigarette tube 3 to approach or move away from the cigarette filling introduction tube 1, and the second linear reciprocating drive mechanism drives the cigarette filling module 2 to move linearly in the front-back direction, so that the cigarette filling module 2 drives the cigarette filling introduction tube 1 to reciprocate. The end of the cigarette filling introduction tube 1 close to the empty cigarette tube carrier is an oblique and pointed elliptical end face. When aligning the empty cigarette tube 3 and the cigarette filling introduction tube 1, first align the tip of the cigarette filling introduction tube 1 with the cigarette. The center of the empty cigarette tube 3 is then moved close to the cigarette filling introduction tube 1 and sleeved on the tip of the cigarette filling introduction tube 1, thereby avoiding contact friction when the empty cigarette tube 3 and the cigarette filling introduction tube 1 are connected, and preventing wrinkling and damage to the end of the empty cigarette tube 3. Subsequently, the cigarette filling introduction tube 1 is offset to align the center of the cigarette filling introduction tube 1 with the center of the empty cigarette tube 3, and the empty cigarette tube 3 continues to move toward the cigarette filling introduction tube 1 until the cigarette filling introduction tube 1 is completely covered, thereby improving the connection quality of the empty cigarette tube 3, ensuring the quality of the finished formula cigarette product, and facilitating the smoking aroma test.
[0025] Example 2
[0026] On the basis of Example 1, the cigarette empty tube supporting platform includes an empty tube transverse movement push plate 11 and an empty tube placement plate 12. The bottom of the empty tube transverse movement push plate 11 is fixedly connected to the upper surface of the slide of the first linear reciprocating drive mechanism 4, and a horizontally arranged cantilever plate is integrally formed on the upper part of the empty tube transverse movement push plate 11 close to the cigarette filling introduction tube 1, and the empty tube placement plate 12 is fixedly connected to the cantilever plate. A accommodating groove for placing the cigarette empty tube 3 is opened on the upper surface of the empty tube placement plate 12 along the movement direction of the first linear reciprocating drive mechanism 4, and the center line of the accommodating groove intersects with the movement trajectory of the cigarette filling introduction tube 1, the inner diameter of the accommodating groove is greater than or equal to the outer diameter of the cigarette empty tube 3, the length of the accommodating groove is less than the length of the cigarette empty tube 3, the side of the accommodating groove close to the cigarette filling introduction tube 1 is open, and the side away from the cigarette filling introduction tube 1 is blocked, the cigarette empty tube 3 is placed in the accommodating groove, and the end of the cigarette empty tube 3 close to the cigarette filling introduction tube 1 extends out of the accommodating groove for a distance, and the other end of the cigarette empty tube 3 contacts the blocked side of the accommodating groove.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.
Claims
1. Cigarette empty tube docking system, characterized by: The invention comprises a cigarette empty tube support platform, a first linear reciprocating drive mechanism, a cigarette filling introduction tube, a cigarette filling module and a second linear reciprocating drive mechanism. The cigarette empty tube support platform is installed on the first linear reciprocating drive mechanism, the cigarette filling introduction tube is installed on the cigarette filling module and is located on a side close to the cigarette empty tube support platform, the cigarette filling module is installed on the second linear reciprocating drive mechanism, the cigarette empty tube is placed on the cigarette empty tube support platform, the cigarette empty tube and the cigarette filling introduction tube are at the same height and their axes are parallel to the movement direction of the first linear reciprocating drive mechanism, the movement direction of the second linear reciprocating drive mechanism is perpendicular to the movement direction of the first linear reciprocating drive mechanism, the inner diameter of the cigarette empty tube is greater than or equal to the outer diameter of the cigarette filling introduction tube, the end of the cigarette filling introduction tube close to the cigarette empty tube support platform is an obliquely cut and pointed elliptical end face, the projection of the major axis of the elliptical end face on the vertical plane of the cigarette filling introduction tube is parallel to the movement direction of the second linear reciprocating drive mechanism.
2. The cigarette empty tube docking system according to claim 1, characterized in that: The first linear reciprocating drive mechanism is a linear module including a slide.
3. The cigarette empty tube docking system according to claim 2, characterized in that: The cigarette empty tube support platform includes an empty tube transverse push plate and an empty tube placement plate. The bottom of the empty tube transverse push plate is fixedly connected to the upper surface of the slide table of the first linear reciprocating drive mechanism. The empty tube placement plate is fixedly connected to the top of the empty tube transverse push plate and extends horizontally toward the cigarette filling module. The empty cigarette tube is placed on the empty tube placement plate and the end of the empty cigarette tube close to the cigarette filling inlet pipe extends out of the side of the empty tube placement plate close to the cigarette filling inlet pipe.
4. The cigarette empty tube docking system according to claim 3, characterized in that: A horizontally arranged cantilever plate is integrally formed on one side of the upper part of the empty cylinder transverse moving push plate close to the smoke filling inlet pipe, and the empty cylinder placing plate is fixedly connected to the cantilever plate.
5. The cigarette empty tube docking system according to claim 3, characterized in that: A receiving groove for placing empty cigarette tubes is provided on the upper surface of the empty tube placement plate along the movement direction of the first linear reciprocating drive mechanism, the center line of the receiving groove intersects with the movement trajectory of the cigarette filling introduction tube, the side of the receiving groove close to the cigarette filling introduction tube is open and the side away from the cigarette filling introduction tube is blocked.
6. The cigarette empty tube docking system according to claim 5, characterized in that: The inner diameter of the containing groove is greater than or equal to the outer diameter of the empty cigarette tube, and the empty cigarette tube is placed in the containing groove.
7. The cigarette empty tube docking system according to claim 6, characterized in that: The length of the receiving groove is smaller than that of the empty cigarette tube. One end of the empty cigarette tube close to the cigarette filling introduction pipe extends out of the receiving groove for a distance, and the other end of the empty cigarette tube contacts the blocking side of the receiving groove.
8. The cigarette empty tube docking system according to claim 1, characterized in that: The second linear reciprocating drive mechanism includes a base plate, a stepper motor, a linear guide, a driving disk, a sliding plate and a connecting rod. The stepper motor and the linear guide are fixedly installed on the base plate at intervals. The motor shaft of the stepper motor is perpendicular to the linear guide and parallel to the movement direction of the first linear reciprocating drive mechanism. The driving disk is fixedly installed on the motor shaft of the stepper motor. The sliding plate is slidably installed on the linear guide. Both ends of the connecting rod are respectively hinged at the eccentric part of the driving disk and the sliding plate. The stepper motor, the linear guide, the driving disk, the sliding plate and the connecting rod constitute a crank-connecting rod slider mechanism. The cigarette filling module is installed on the sliding plate.