Filter cloth filter capable of being continuously used
By designing an automatic cleaning drive mechanism and water spray system, the problem of reduced filtration efficiency and frequent replacement caused by blockage of filter cloth is solved, and the continuous use and efficient cleaning of filter cloth is achieved, reducing cost and complexity.
Patent Information
- Application Number
- CN202420652295.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
As the use time of the existing filter cloth filter increases, the filter cloth will gradually be blocked, and the filtration efficiency will decrease. The filter cloth needs to be replaced regularly, which increases the cost of use and operation complexity.
A continuous filter cloth filter is designed, using an automatic cleaning drive mechanism, including a servo motor, threaded rod, limit rod, movable block, clamping block and transmission assembly, and automatic cleaning of the filter cloth is achieved through a water jet pipe and a water pump.
Automatic cleaning of filter cloth is realized, extending the service life of filter cloth, reducing the cost of use and operation complexity, and improving filtration efficiency.
Smart Images

Figure CN222567009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter cloth filters, in particular to a filter cloth filter which can be used continuously. Background Art
[0002] Filter cloth is a filter medium woven from natural or synthetic fibers, including metal mesh or filter screen. It is mainly used for air filtration and dust removal, dust collection powder to purify the air and protect the environment. It is mainly used in smelters, chemical plants, sugar, dyes, medicine and food industries.
[0003] In order to improve the filtering efficiency, a filter cloth filter is needed. For example, the high-efficiency filter cloth filter disclosed in Chinese patent CN204815935U includes a support column, a lower cone, an outer cylinder, a hole cylinder, a support cylinder, a motor, a suction cup and a flange base. The outer side of the hole cylinder is wrapped with a filter cloth. The suction cup is an annular cavity extending longitudinally along the outer side of the hole cylinder. It is tightly attached to the filter cloth on the outer side of the hole cylinder. The suction cup consists of a suction port, a suction cup body and a backwash discharge port. Several suction ports are opened on the suction cup body close to the filter cloth, and a suction port is provided on the suction cup body away from the filter cloth. A backwash discharge port is provided on the suction cup body, and the outer side of the suction cup is connected to the wall of the outer cylinder through an adjusting rod. The mud on the filter cloth is sucked into the suction cup body from the suction port and discharged from the suction cup body from the backwash discharge port. The utility model high-efficiency cloth filter does not require coagulation, flocculation, and sand filtration. The process is simple, easy to control, and can be produced continuously. The water quality of the filtered water is higher than that of the traditional process. It has the characteristics of small footprint, low maintenance cost, high water utilization rate, small backwash water volume, and low operating cost. It is suitable for water treatment of various scales.
[0004] However, there is still a problem. As the filter is used for a long time, the filter cloth will gradually become clogged and the filtration efficiency will decrease. The filter cloth needs to be replaced regularly, which increases the cost of use and the complexity of operation. Therefore, a continuously usable filter cloth filter is proposed to solve the above problem. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a continuously usable filter cloth filter, which has the advantage of automatic cleaning and solves the problems of operation interruption and liquid leakage that may be caused during the process of replacing the filter cloth.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a continuously usable filter cloth filter, comprising a tank body, the left and right side walls of the inner cavity of the tank body are fixed with support plates, the top of the tank body is fixed with a working box, the inner cavity of the working box is fixed with a driving mechanism that penetrates into the inner cavity of the tank body and is used to achieve automatic cleaning, the driving mechanism is fixed with a water delivery component that penetrates to the outside of the tank body, the top of the tank body is movably connected with a filtering component that penetrates into the inner cavity of the tank body, and the filtering component can separate impurities in water;
[0007] The driving mechanism includes a servo motor, two threaded rods, two limiting rods, four movable blocks, four clamping blocks and a transmission assembly. The servo motor is fixed to the inner cavity of the working box, the threaded rod is rotatably connected to the top of the support plate, the two limiting rods are fixed between the top wall of the tank body and the support plate, each of the movable blocks is threadedly connected to the outer surface of the threaded rod and is penetrated by the limiting rod, each of the clamping blocks is fixed to one side of the two movable blocks close to the filter assembly, and the transmission assembly is fixed to the outer surfaces of the two threaded rods.
[0008] By adopting this technical solution, the driving mechanism enables the water spray pipe to be driven up and down during the spraying process, so as to fully clean the filter component and achieve the purpose of automatic cleaning. It not only reduces the use cost and operation complexity, but also improves the filtering efficiency and service life.
[0009] Furthermore, a mounting bracket is fixed on the outer surface of the servo motor, the servo motor is fixed to the inner cavity of the working box through the mounting bracket, and the threaded rod is rotatably connected to the top of the support plate through a bearing.
[0010] By adopting this technical solution, the mounting bracket can not only reduce the mechanical noise generated by the operation of the servo motor, but also ensure the stability of the operation of the servo motor, so as to ensure that the service life of the servo motor is extended.
[0011] Furthermore, two sections of threaded strips with opposite thread rotation directions are fixed on the outer surface of the threaded rod, a guide hole adapted to the limit rod is opened in the movable block, and a limit plate is fixed on the top of the threaded rod on the right side.
[0012] By adopting this technical solution, two sections of threaded strips with opposite rotation directions can directly change the displacement direction of the two movable blocks, so that the two movable blocks that were originally moving in the same direction change their movement direction to relative or opposite movement, thereby achieving a large-scale cleaning effect.
[0013] Furthermore, the transmission assembly consists of a driving disc, a driven disc and a transmission belt, the driving disc is fixed to the outer surface of the left threaded rod, the driven disc is fixed to the outer surface of the right threaded rod, and the transmission belt is sleeved on the outer surfaces of the driving disc and the driven disc.
[0014] By adopting this technical solution, the transmission component achieves the purpose of simultaneously driving the two threaded rods to rotate through a single servo motor, reducing the cost of use, and at the same time can clean the left and right sides of the filter component, with a better cleaning effect.
[0015] Furthermore, the water delivery assembly consists of a water spray pipe, a water storage tank and a water pump. The water storage tank is fixed to the back of the tank body, the water pump is fixed to the top of the water storage tank, and the water spray pipe is connected to the water outlet of the water pump.
[0016] By adopting this technical solution, the water pump achieves the purpose of transporting the cleaning liquid to the water spray pipe, and finally cleans the left and right sides of the filter assembly, avoiding the need to rotate the filter assembly for cleaning, saving time and effort, and improving the cleaning efficiency.
[0017] Furthermore, a water inlet is provided at the top of the water storage tank, and a nozzle is fixed to the water outlet of the water spray pipe.
[0018] By adopting this technical solution, when the cleaning liquid inside the water tank is insufficient, it can be added through the water filling port, and the nozzle can evenly spray the sprayed cleaning liquid into the filter cloth, so that the particles accumulated inside the filter cloth can be flushed and cleaned.
[0019] Furthermore, the filter assembly is composed of a filter cloth and a filter frame, the filter frame is movably connected to the top of the tank body and penetrates into the inner cavity of the tank body, and the filter cloth is movably connected to the inner cavity of the filter frame.
[0020] By adopting this technical solution, the solid particles in the liquid to be filtered can be intercepted by the filter cloth, thereby achieving filtration of the liquid and preventing the impurities remaining in the liquid from affecting the quality.
[0021] Furthermore, an inspection door is hinged on the front of the working box, an observation window is fixed on the front of the tank body, a drainage port penetrating to the outside of the tank body is fixed on the inner bottom wall of the tank body, and four bases are fixed on the bottom of the tank body.
[0022] By adopting this technical solution, the observation window can more intuitively observe the internal cleaning situation during the cleaning process, and can respond to faults occurring inside the equipment more quickly.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] The continuously usable filter cloth filter starts the water pump and the driving mechanism at the same time when the filter cloth is blocked, and the cleaning liquid is delivered to the water spray pipe by the water pump. The threaded rod drives the movable block to move up and down reciprocatingly, so that the water spray pipe moves up and down to clean the filter cloth, thereby achieving the purpose of automatic cleaning and saving time and labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 It is a top view of the water delivery component of the utility model;
[0027] Figure 3 This is a schematic diagram of the appearance of the utility model;
[0028] Figure 4It is a structural schematic diagram of the driving mechanism of the utility model;
[0029] Figure 5 It is a three-dimensional schematic diagram of the transmission assembly of the utility model.
[0030] In the figure: 1. tank body; 2. support plate; 3. working box; 4. driving mechanism; 401. servo motor; 402. threaded rod; 403. limit rod; 404. movable block; 405. clamping block; 406. transmission assembly; 4061. driving disk; 4062. driven disk; 4063. transmission belt; 5. water spray pipe; 6. water storage tank; 7. water pump; 8. filter assembly; 9. inspection door; 10. observation window; 11. drain outlet; 12. base. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-3 , a continuously usable filter cloth filter in this embodiment includes a tank body 1, an observation window 10 is fixed on the front of the tank body 1, and the observation window 10 can more intuitively observe the internal cleaning situation during the cleaning process, and can respond to faults generated inside the equipment more quickly. A drain port 11 is fixed to the inner bottom wall of the tank body 1 and penetrates to the outside of the tank body 1. After the filter cloth is cleaned, the particles can be discharged out of the tank body 1 through the drain port 11 to facilitate the filtration of the filter cloth next time. Four bases 12 are fixed to the bottom of the tank body 1, and support plates 2 are fixed to the left and right side walls of the inner cavity of the tank body 1. A working box 3 is fixed to the top of the tank body 1, and an inspection door 9 is hinged on the front of the working box 3. A driving mechanism 4 that penetrates to the inner cavity of the tank body 1 and is used to achieve automatic cleaning is fixed to the inner cavity of the working box 3. The driving mechanism 4 is A water delivery component is fixedly provided which passes through the outside of the tank body 1. The water delivery component consists of a water spray pipe 5, a water storage tank 6 and a water pump 7. The water storage tank 6 is fixed to the back of the tank body 1. A water injection port is provided on the top of the water storage tank 6. When the cleaning liquid in the water storage tank 6 is insufficient, it can be added through the water injection port. The water pump 7 is fixed to the top of the water storage tank 6. The water spray pipe 5 is connected to the water outlet of the water pump 7. A nozzle is fixed to the water outlet of the water spray pipe 5. The nozzle can evenly spray the sprayed cleaning liquid into the filter cloth so that the particles accumulated inside the filter cloth can be flushed and cleaned. A filter component 8 which passes through the inner cavity of the tank body 1 is movably connected to the top of the tank body 1. The filter component 8 can separate impurities in the water. The filter component 8 consists of a filter cloth and a filter frame. The filter frame is movably connected to the top of the tank body 1 and passes through the inner cavity of the tank body 1. The filter cloth is movably connected to the inner cavity of the filter frame.
[0033] In this embodiment, after the cleaning liquid is transported into the water spray pipe 5 by the water pump 7, the driving mechanism 4 drives the spray head to move up and down reciprocatingly to wash the left and right sides of the filter assembly 8, thereby achieving the purpose of automatic cleaning.
[0034] See also Figure 4-5 In order to achieve the purpose of automatic cleaning, the driving mechanism 4 in this embodiment includes a servo motor 401, two threaded rods 402, two limit rods 403, four movable blocks 404, four clamping blocks 405 and a transmission assembly 406. The servo motor 401 is fixed to the inner cavity of the working box 3, and a mounting frame is fixed to the outer surface of the servo motor 401. The servo motor 401 is fixed to the inner cavity of the working box 3 through the mounting frame. The threaded rod 402 is rotatably connected to the top of the support plate 2. The threaded rod 402 is rotatably connected to the top of the support plate 2 through a bearing. The outer surface of the threaded rod 402 is fixed with two sections of threaded strips with opposite thread rotation directions. The two sections of threaded strips with opposite thread rotation directions can directly change the displacement direction of the two movable blocks 404. , so that the two movable blocks 404, which were originally moving in the same direction, change their moving direction to move relative to or opposite to each other, so as to achieve a large-scale cleaning effect. A limiting disk is fixed on the top of the right-side threaded rod 402, and the limiting disk can limit the driven disk 4062 to prevent the driven disk 4062 from being separated from the right-side threaded rod 402 due to long-term rotation. The two limiting rods 403 are fixed between the inner top wall of the tank body 1 and the support plate 2. A guide hole compatible with the limiting rod 403 is opened in the movable block 404. The two movable blocks 404 are both threadedly connected to the outer surface of the threaded rod 402 and are penetrated by the limiting rod 403. The two clamping blocks 405 are fixed to the side of the two movable blocks 404 close to the filter assembly 8, and the transmission assembly 406 is fixed to the outer surface of the two threaded rods 402.
[0035] It should be noted that the transmission assembly 406 is composed of a driving disk 4061, a driven disk 4062 and a transmission belt 4063. The driving disk 4061 is fixed to the outer surface of the left threaded rod 402, the driven disk 4062 is fixed to the outer surface of the right threaded rod 402, and the transmission belt 4063 is sleeved on the outer surfaces of the driving disk 4061 and the driven disk 4062.
[0036] In this embodiment, the output shaft of the servo motor 401 drives the two threaded rods 402 to start rotating, and at the same time drives the four movable blocks 404 to move up and down, and finally the left and right sides of the filter assembly 8 are cleaned by the water spray pipe 5, thereby achieving the purpose of automatic cleaning.
[0037] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.
[0038] The working principle of the above embodiment is:
[0039] When too many impurities are accumulated inside the filter cloth, the water pump 7 is started to extract the cleaning liquid inside the water storage tank 6 and transport it to the water spray pipe 5, and the cleaning liquid is sprayed on the left and right sides of the filter cloth through the nozzle, and then the servo motor 401 is started. The output shaft of the servo motor 401 rotates and drives the left threaded rod 402 to start rotating. The left threaded rod 402 drives the driving disk 4061 to start rotating during the rotation. At this time, the driving disk 4061 drives the driven disk 4062 to drive the right threaded rod 402 to rotate through the transmission belt 4063. The threaded rod 402 will mesh with the movable block 404 while rotating. Since the number of outer surfaces on the threaded rod 402 is two The thread strips with opposite thread rotation directions make the two movable blocks 404 only be driven to move relative to or away from each other. At the same time, since the two movable blocks 404 are limited by the limit rod 403, the movable blocks 404 can only move vertically up and down. When the movable blocks 404 move, they will drive the clamping blocks 405 to move. During the movement, the clamping blocks 405 drive the nozzles to move up and down reciprocatingly. At this time, the impurities accumulated inside the filter cloth are washed and cleaned, so that the impurities gradually flow out of the filter cloth to the inner bottom wall of the tank body 1, and finally flow out of the outside of the tank body 1 through the drain port 11, completing the cleaning of the filter cloth, achieving the purpose of automatic cleaning, and realizing the continuous use of the filter cloth filter.
Claims
1. A continuously usable filter cloth filter, comprising a tank body (1), characterized in that: Support plates (2) are fixed to the left and right side walls of the inner cavity of the tank body (1); a working box (3) is fixed to the top of the tank body (1); a driving mechanism (4) penetrating the inner cavity of the tank body (1) and used for achieving automatic cleaning is fixed to the inner cavity of the working box (3); a water delivery component penetrating the outer side of the tank body (1) is fixed to the driving mechanism (4); a filter component (8) penetrating the inner cavity of the tank body (1) is movably connected to the top of the tank body (1); the filter component (8) can separate impurities in water; The driving mechanism (4) comprises a servo motor (401), two threaded rods (402), two limiting rods (403), four movable blocks (404), four clamping blocks (405) and a transmission assembly (406); the servo motor (401) is fixed to the inner cavity of the working box (3); the threaded rod (402) is rotatably connected to the top of the support plate (2); the two limiting rods (403) are fixed between the inner top wall of the tank body (1) and the support plate (2); the movable blocks (404) are both threadedly connected to the outer surface of the threaded rod (402) and are penetrated by the limiting rod (403); the clamping blocks (405) are both fixed to the side of the two movable blocks (404) close to the filter assembly (8); and the transmission assembly (406) is fixed to the outer surfaces of the two threaded rods (402).
2. A continuously usable filter cloth filter according to claim 1, characterized in that: A mounting frame is fixed to the outer surface of the servo motor (401), the servo motor (401) is fixed to the inner cavity of the working box (3) via the mounting frame, and the threaded rod (402) is rotatably connected to the top of the support plate (2) via a bearing.
3. A continuously usable filter cloth filter according to claim 1, characterized in that: Two sections of threaded strips with opposite thread directions are fixed on the outer surface of the threaded rod (402); a guide hole matching the limit rod (403) is provided in the movable block (404); and a limit plate is fixed on the top of the threaded rod (402) on the right side.
4. A continuously usable filter cloth filter according to claim 1, characterized in that: The transmission assembly (406) is composed of a driving disk (4061), a driven disk (4062) and a transmission belt (4063); the driving disk (4061) is fixed to the outer surface of the left threaded rod (402); the driven disk (4062) is fixed to the outer surface of the right threaded rod (402); and the transmission belt (4063) is sleeved on the outer surfaces of the driving disk (4061) and the driven disk (4062).
5. The continuously usable filter cloth filter according to claim 1, characterized in that: The water delivery assembly consists of a water spray pipe (5), a water storage tank (6) and a water pump (7); the water storage tank (6) is fixed to the back of the tank body (1); the water pump (7) is fixed to the top of the water storage tank (6); and the water spray pipe (5) is connected to the water outlet of the water pump (7).
6. A continuously usable filter cloth filter according to claim 5, characterized in that: A water inlet is provided at the top of the water storage tank (6), and a spray head is fixed to the water outlet of the water spray pipe (5).
7. The continuously usable filter cloth filter according to claim 1, characterized in that: The filter assembly (8) is composed of a filter cloth and a filter frame, the filter frame is movably connected to the top of the tank body (1) and penetrates into the inner cavity of the tank body (1), and the filter cloth is movably connected to the inner cavity of the filter frame.
8. The continuously usable filter cloth filter according to claim 1, characterized in that: The front of the working box (3) is hinged with an inspection door (9), the front of the tank body (1) is fixed with an observation window (10), the inner bottom wall of the tank body (1) is fixed with a drainage port (11) extending through the outside of the tank body (1), and the bottom of the tank body (1) is fixed with four bases (12).
Citation Information
Patent Citations
High -efficient filter cloth filter
CN204815935U