Premade vegetable cutting device
By using knife rollers and groove rollers in the vegetable cutting machine, the problem of conveyor belt elasticity cannot be completely cut off, achieving a more efficient ingredient cutting effect.
Patent Information
- Application Number
- CN202420675084.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-02
AI Technical Summary
When existing vegetable cutters cut food with high hardness, the elasticity of the conveyor belt causes the cutter to not fully fit the surface of the conveyor belt, resulting in the problem that the ingredients cannot be completely cut off.
A pre-made vegetable cutting device is designed, and the ingredients are cut using knife rollers and groove rollers. The annular blade on the surface of the knife roller can make rigid contact with the annular groove on the surface of the groove rollers to avoid the elastic influence of the conveyor belt.
It effectively avoids the problem that the elasticity of the conveyor belt causes the cutter to fail to completely cut off the ingredients, and improves the integrity and processing effect of the ingredients cutting.
Smart Images

Figure CN222570909U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing equipment technology, and in particular to a pre-prepared vegetable cutting device. Background Technology
[0002] With market development and changing demands, pre-cooked food has gradually become an important part of people's lives and catering consumption. As market demand increases, the production capacity of pre-cooked food continues to expand. As the raw materials for pre-cooked food, various ingredients need to be pre-processed into the required shapes.
[0003] In the current technology, vegetable cutters are widely used in various catering industries, including the ready-to-cook meal industry. Vegetable cutters are mainly used to cut different ingredients into target shapes, such as slices, strips, or chunks. Conventional vegetable cutters use a conveyor belt to transport the ingredients to be cut. After reaching the cutting position, the cutting blade works in conjunction with the conveyor belt to cut the ingredients into slices, strips, or chunks. However, in actual use, these types of vegetable cutters are prone to situations where the cutting blade cannot completely cut the ingredients. The main reason is that the conveyor belt is elastic. When the ingredients are hard, the pressure of the cutting blade causes the conveyor belt to deform, resulting in the cutting edge not being able to fully adhere to the conveyor belt surface, ultimately leading to incomplete cutting of the ingredients and affecting the processing effect.
[0004] Based on the aforementioned technical problems, there is an urgent need for a more rationally designed cutting device that can effectively ensure that the cutter can completely cut the food. Utility Model Content
[0005] In view of this, the present invention proposes a pre-chopping device for vegetables, which aims to improve the cutting effect of the device on food ingredients.
[0006] The technical solution of this utility model is implemented as follows: This utility model provides a pre-cut vegetable cutting device, including: a support frame, a conveyor belt, a grooved roller, a cutting roller, and a driving device. The conveyor belt is fixed on the support frame. The grooved roller and the cutting roller are arranged in parallel rotation on the support frame, and both the grooved roller and the cutting roller are located on one side of the output end of the conveyor belt. The output end of the conveyor belt is located above the grooved roller. The surface of the grooved roller is provided with a plurality of annular grooves at intervals along the axial direction. The surface of the cutting roller is provided with a plurality of annular blades at intervals along the axial direction. The bottom surface of each annular groove is tangent to the circumferential edge of an annular blade. The driving device is fixed on the support frame and is used to drive the grooved roller and the cutting roller to rotate relative to each other.
[0007] In some embodiments, a plurality of first scrapers are also included, which are arranged in an array at intervals along a direction parallel to the axis of the cutter roller on the surface of the support frame. A first scraper is provided between each two adjacent annular blades, and the end of the first scraper is attached to the surface of the cutter roller.
[0008] In some embodiments, a first rotating shaft is also included, which is rotatably mounted on the surface of the support frame, and a plurality of first scrapers are fixed on the first rotating shaft.
[0009] In some embodiments, a friction block and an adjustment device are also included. An adjustment device is fixedly provided on the surface of each first scraper, and a friction block is fixedly provided at the drive end of each adjustment device. The friction block can selectively abut against the side of the blade of the annular blade.
[0010] In some embodiments, the adjusting device includes a base and an adjusting screw. The base is fixed to the surface of the first scraper, the adjusting screw is screwed onto the base, the length direction of the adjusting screw is parallel to the axial direction of the cutter roller, and a friction block is fixed to the end of the adjusting screw.
[0011] In some embodiments, a second scraper is also included, which is disposed on the surface of the support frame and the end of the second scraper is attached to the surface of the grooved roller.
[0012] In some embodiments, a second rotating shaft is also included, which is rotatably disposed on the surface of the support frame, and one side of the second scraper is fixed to the surface of the second rotating shaft.
[0013] In some embodiments, a guide plate is also included, which is disposed between the output end of the conveyor belt and the grooved roller. The guide plate is used to convey the food material falling from the output end of the conveyor belt to the surface of the grooved roller.
[0014] In some embodiments, a third rotating shaft is also included, which is rotatably disposed on the surface of the support frame, and one side of the guide plate is fixed to the surface of the third rotating shaft.
[0015] In some embodiments, the drive device includes a first motor and a second motor fixed on a support frame, the output shaft of the first motor being coaxially keyed to the rotating shaft of the grooved roller, and the output shaft of the second motor being coaxially keyed to the rotating shaft of the cutter roller.
[0016] The pre-cooked vegetable cutting device of this invention has the following advantages over the prior art:
[0017] The cutting device of this utility model uses a blade roller and a grooved roller to cut the food. The annular blade on the surface of the blade roller and the groove on the surface of the grooved roller can make rigid contact, which effectively avoids the situation where the belt is tough and the blade cannot completely cut the food when cutting with a conventional belt conveyor. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is an isometric view of the pre-prepared vegetable cutting device of this utility model;
[0020] Figure 2 This is an exploded view of the pre-made vegetable cutting device of this utility model;
[0021] Figure 3 This is a front sectional view of the pre-cooked vegetable cutting device of this utility model;
[0022] Figure 4 This is an isometric view of the grooved roller in the pre-cooked vegetable cutting device of this utility model;
[0023] Figure 5 This is an isometric view of the cutter roller in the pre-cooked vegetable cutting device of this utility model;
[0024] Figure 6 This is an isometric view of the first scraper in the pre-cooked vegetable cutting device of this utility model.
[0025] In the diagram: 1-Support frame, 2-Conveyor belt, 3-Groove roller, 4-Knife roller, 5-Drive device, 6-First scraper, 7-First rotating shaft, 8-Friction block, 9-Adjusting device, 10-Second scraper, 11-Second rotating shaft, 12-Guide plate, 13-Third rotating shaft, 31-Annular groove, 41-Annular blade, 51-First motor, 52-Second motor, 91-Base, 92-Adjusting screw. Detailed Implementation
[0026] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0027] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0028] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiments of this invention pertain. If any definition stated in this section is contrary to or otherwise inconsistent with a definition stated in a patent, patent application, published patent application, or other publication incorporated herein by reference, the definitions listed here shall prevail over those incorporated herein by reference.
[0031] like Figure 1 As shown, combined with Figure 2-6 The present invention discloses a pre-cut vegetable cutting device, which includes a support frame 1, a conveyor belt 2, a grooved roller 3, a cutting roller 4, and a driving device 5. The conveyor belt 2 is fixed on the support frame 1. The grooved roller 3 and the cutting roller 4 are arranged in parallel rotation on the support frame 1, and both the grooved roller 3 and the cutting roller 4 are located on one side of the output end of the conveyor belt 2. The output end of the conveyor belt 2 is located above the grooved roller 3. The surface of the grooved roller 3 is provided with a plurality of annular grooves 31 at intervals along the axial direction. The surface of the cutting roller 4 is provided with a plurality of annular blades 41 at intervals along the axial direction. The bottom surface of each annular groove 31 is tangent to the circumferential edge of an annular blade 41. The driving device 5 is fixed on the support frame 1 and is used to drive the grooved roller 3 and the cutting roller 4 to rotate relative to each other.
[0032] In the above-described embodiment, the food to be processed falls or directly enters the surface of the grooved roller 3 after being conveyed by the conveyor belt 2. Driven by the rotation of the grooved roller 3, it enters the space between the cutter roller 4 and the grooved roller 3. Since multiple annular blades 41 are tangent to multiple annular grooves 31, the food is cut off after being processed by the roller pressing of the annular blades 41 and output from the side of the grooved roller 3 and the cutter roller 4 away from the conveyor belt 3. By setting a receiving container below the output side, the cut food can be collected. Unlike the traditional cutting device that uses a cutter and a conveyor belt, in the present invention, the annular blades 41 can directly contact the annular grooves 31 on the surface of the rigid grooved roller 3, so the food will be directly cut when it passes through the contact point.
[0033] In some embodiments, a plurality of first scrapers 6 are also included. The plurality of first scrapers 6 are arranged in an array at intervals along a direction parallel to the axis of the cutter roller 4 on the surface of the support frame 1. A first scraper 6 is provided between each two adjacent annular blades 41, and the end of the first scraper 6 is attached to the surface of the cutter roller 4.
[0034] In the above embodiments, the first function of the first scraper 6 is to scrape the material on the surface of the cutter roller 4 located between the annular blades 41. Since a clamping space is formed between adjacent pairs of annular blades 41, after the annular blades 41 cooperate with the annular groove 31 to cut the material, the cut material will be clamped between the adjacent pairs of annular blades 41. After the cutter roller 4 rotates to the discharge end, the material can only be separated from the annular blades 41 by gravity. In order to avoid the material from accumulating in the clamping space and affecting subsequent food processing, the first scraper 6 is provided to scrape the surface of the cutter roller 4. Preferably, the first scraper 6 is located on the side of the cutter roller 4 away from the conveyor belt 2.
[0035] In some embodiments, a first rotating shaft 7 is also included, which is rotatably disposed on the surface of the support frame 1, and a plurality of first scrapers 6 are fixed on the first rotating shaft 7.
[0036] To accommodate the structure of the annular blade 41, multiple first scrapers 6 are provided. The first rotating shaft 7 is used to support the multiple first scrapers 6. At the same time, by rotating the first conversion shaft 7, the rotation angle of the multiple first scrapers 6 can be adjusted simultaneously or separately. Specifically, a rotating ring is provided at the end of the first scraper 6. The rotating ring is sleeved on the outside of the first rotating shaft 7. The rotating ring and the first rotating shaft 7 can be selectively rotated or fixedly adjusted by tightening bolts. The first rotating shaft 7 can also be rotated relative to the support frame 1.
[0037] In some embodiments, the device further includes a friction block 8 and an adjustment device 9. An adjustment device 9 is fixedly provided on the surface of each first scraper 6, and a friction block 8 is fixedly provided at the drive end of each adjustment device 9. The friction block 8 can selectively abut against the side of the blade of the annular blade 41.
[0038] In the above embodiment, the friction block 8 is used to rub the cutting edge of the annular blade 41, thereby maintaining the sharpness of the annular blade 41. Since the grooved roller 3 cooperates with the blade roller 4, the annular blade 41 is in long-term contact with the rigid grooved roller 3, which may lead to wear. Therefore, the friction block 8 is provided to rub the annular blade 41 to maintain its sharpness. The adjusting device 9 is used to adjust the contact effect between the friction block 8 and the cutting edge to avoid insufficient friction or excessive friction force, which would cause excessive wear to the annular blade 41.
[0039] In some embodiments, the adjusting device 9 includes a base 91 and an adjusting screw 92. The base 91 is fixed to the surface of the first scraper 6, the adjusting screw 92 is screwed onto the base 91, the length direction of the adjusting screw 92 is parallel to the axial direction of the cutter roller 4, and the friction block 8 is fixed to the end of the adjusting screw 92.
[0040] In the above embodiments, the adjusting device 9 uses an adjusting screw 92 that is screwed into the base 91. By rotating the adjusting screw 92, the distance between the end of the adjusting screw 92 and the annular blade 41 is changed, so as to adjust the contact effect between the friction block 8 and the annular blade 41.
[0041] In some embodiments, a second scraper 10 is also included, which is disposed on the surface of the support frame 1 and the end of the second scraper 10 is attached to the surface of the groove roller 3.
[0042] After cutting, some of the ingredients may be caught between the ring blades 41, or they may stick to the surface of the grooved roller 3, or be wrapped around the surface of the grooved roller 3. In order to separate the ingredients from the grooved roller 3, a second scraper 10 is provided to scrape the surface of the grooved roller 3 to prevent the ingredients from accumulating.
[0043] In some embodiments, a second rotating shaft 11 is also included, which is rotatably disposed on the surface of the support frame 1, and one side of the second scraper 10 is fixed to the surface of the second rotating shaft 11.
[0044] In the above embodiments, the second rotating shaft 11 is parallel to the rotating shaft of the grooved roller 3. The second rotating shaft 11 is used to support the second scraper 10 and to adjust the angle of the second scraper 10 to change the direct contact effect between the end of the second scraper 10 and the surface of the grooved roller 3, so as to avoid damage to the surface of the grooved roller 3 by the second scraper 10.
[0045] In some embodiments, a guide plate 12 is also included, which is disposed between the output end of the conveyor belt 2 and the grooved roller 3. The guide plate 12 is used to transport the food material falling from the output end of the conveyor belt 2 to the surface of the grooved roller 3.
[0046] In the above embodiments, the guide plate 12 is used to carry and transfer the food from the conveyor belt 2. In order to avoid interference between the conveyor belt 2 and the grooved roller 3, there is a distance between them. During the process of the food falling from the conveyor belt 2, it may collide with the grooved roller 3 and bounce off. Therefore, in order to transfer the food to the surface of the grooved roller 3 as completely as possible, or to prevent the food from falling off, the guide plate 12 is set to carry and transfer the food. One end of the guide plate 12 near the conveyor belt 2 can be close to the surface of the conveyor belt to achieve the purpose of scraping the material, and the other end can also be close to the surface of the grooved roller 3 to achieve the purpose of complete transfer.
[0047] In some embodiments, a third rotating shaft 13 is also included, which is rotatably disposed on the surface of the support frame 1, and one side of the guide plate 12 is fixed to the surface of the third rotating shaft 13.
[0048] In the above embodiments, the axis of the third rotating shaft 13 is parallel to the axis of the grooved roller 3. The setting of the third rotating shaft 13 allows the guide plate 12 to rotate. During the rotation, the distance between the side of the guide plate 12 close to the grooved roller 3 and the surface of the grooved roller 3 can be adjusted, and the feeding angle can be changed. According to the size and weight of different ingredients and the requirements of the feeding process on the surface of the guide plate 12, the third rotating shaft 13 can be rotated to change the angle of the guide plate 12, so that the transfer process of ingredients is more in line with production requirements.
[0049] In some embodiments, the driving device 5 includes a first motor 51 and a second motor 52 fixed on the support frame 1. The output shaft of the first motor 51 is coaxially keyed to the rotating shaft of the groove roller 3, and the output shaft of the second motor 52 is coaxially keyed to the rotating shaft of the cutter roller 4.
[0050] In the above embodiments, two motors drive the grooved roller 3 and the blade roller 4 to rotate respectively, so that the two rollers can rotate at different speeds. In conjunction with the annular blade 41 and the annular groove 31, a certain cutting effect can be achieved, improving the ability to cut and process food ingredients.
[0051] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pre-prepared vegetable cutting device, characterized in that: include: A support frame (1), a conveyor belt (2), a groove roller (3), a knife roller (4) and a driving device (5), wherein the conveyor belt (2) is fixed on the support frame (1), the groove roller (3) and the knife roller (4) are arranged on the support frame (1) to rotate in parallel, and the groove roller (3) and the knife roller (4) are both located on one side of the output end of the conveyor belt (2), and the output end of the conveyor belt (2) is located above the groove roller (3), a plurality of annular grooves (31) are arranged at intervals along the axial direction on the surface of the groove roller (3), and a plurality of annular blades (41) are arranged at intervals along the axial direction on the surface of the knife roller (4), and the bottom surface of each annular groove (31) is tangent to the circumferential edge of an annular blade (41), and the driving device (5) is fixed on the support frame (1), and the driving device (5) is used to drive the groove roller (3) and the knife roller (4) to rotate relative to each other.
2. The pre-prepared vegetable cutting device according to claim 1, characterized in that: It also comprises a plurality of first scrapers (6), which are arranged in an array on the surface of the support frame (1) in an interval manner along an axial direction parallel to the knife roller (4), and a first scraper (6) is arranged between each of two adjacent annular blades (41), and the end of the first scraper (6) is attached to the surface of the knife roller (4).
3. The pre-prepared vegetable cutting device according to claim 2, characterized in that: It also comprises a first rotating shaft (7), which is rotatably arranged on the surface of the support frame (1), and a plurality of first scrapers (6) are all fixed on the first rotating shaft (7).
4. The pre-prepared vegetable cutting device according to claim 2, characterized in that: It also comprises a friction block (8) and an adjusting device (9), wherein an adjusting device (9) is fixedly arranged on the surface of each first scraper (6), and a friction block (8) is fixedly arranged on the driving end of each adjusting device (9), and the friction block (8) can selectively abut against the blade side of the annular blade (41).
5. The pre-prepared vegetable cutting device according to claim 4, characterized in that: The adjusting device (9) comprises a base (91) and an adjusting screw (92); the base (91) is fixed on the surface of the first scraper (6); the adjusting screw (92) is screwed onto the base (91); the length direction of the adjusting screw (92) is parallel to the axial direction of the knife roller (4); and the friction block (8) is fixed at the end of the adjusting screw (92).
6. The pre-prepared vegetable cutting device according to claim 1, characterized in that: It also comprises a second scraper (10), wherein the second scraper (10) is arranged on the surface of the support frame (1), and the end of the second scraper (10) is attached to the surface of the groove roller (3).
7. The pre-prepared vegetable cutting device according to claim 6, characterized in that: It also comprises a second rotating shaft (11), which is rotatably arranged on the surface of the support frame (1), and one side edge of the second scraper (10) is fixed on the surface of the second rotating shaft (11).
8. The pre-prepared vegetable cutting device according to claim 1, characterized in that: It also comprises a material guide plate (12), which is arranged between the output end of the conveyor belt (2) and the grooved roller (3), and the material guide plate (12) is used to transport food materials dropped from the output end of the conveyor belt (2) to the surface of the grooved roller (3).
9. The pre-prepared vegetable cutting device according to claim 8, characterized in that: It also comprises a third rotating shaft (13), which is rotatably arranged on the surface of the support frame (1), and one side edge of the guide plate (12) is fixed on the surface of the third rotating shaft (13).
10. The pre-prepared vegetable cutting device according to claim 1, characterized in that: The driving device (5) comprises a first motor (51) and a second motor (52) fixed on the support frame (1); the output shaft of the first motor (51) is coaxially keyed to the rotating shaft of the groove roller (3); and the output shaft of the second motor (52) is coaxially keyed to the rotating shaft of the knife roller (4).