Beveling machine for ceramic composite pipe production
By designing a bevel machine for the production of ceramic composite pipes including bevel pressing bevel components, transmission components and top material components, the problems of low bevel processing efficiency and insufficient automation in the prior art are solved, and the effect of simultaneous processing of multiple bevels and automatic waste material reduction is achieved.
Patent Information
- Application Number
- CN202420989683.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing bevel machines for ceramic composite pipe production are inefficient when processing multiple bevel processing and insufficient automation, resulting in cumbersome manual operation.
A bevel machine including a bevel press assembly, a conveyance assembly and a feed assembly is designed. The bevel pressing groove assembly realizes the simultaneous processing of multiple bevels through the telescopic drive part and the material pressing die. The transmission assembly uses the telescopic drive part and the extended shaft to realize the automatic movement and guidance of the ceramic composite pipe. The ejecting member realizes the automatic material return of waste through the telescopic drive part and the ejecting shaft.
It improves the efficiency and automation of the bevel processing of ceramic composite pipes, simplifies manual operation, and realizes the effect of simultaneous processing of multiple bevels and automatic waste material removal.
Smart Images

Figure CN222571114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beveling machines, in particular to a beveling machine for producing ceramic composite pipes. Background Art
[0002] The beveling machine for ceramic composite pipe production is a kind of equipment specially used for processing ceramic composite pipes. It is mainly used for beveling of pipes, flat plates and other materials. It can replace manual beveling. For more beveling processes, a single beveling process is used. The beveling process needs to be processed many times, and the pipe needs to be transferred to different workstations for processing. The processing efficiency is low. In addition, for batch-produced pipes, the loading operation is performed many times, which is not convenient for manual operation. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides a beveling machine for producing ceramic composite pipes, which is convenient for processing multiple bevels at the same time, convenient for automatically moving the ceramic composite pipes to be processed, convenient for guiding the pipes to be processed, and convenient for withdrawing materials.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a beveling machine for producing ceramic composite pipes, comprising a beveling pressing component, a transmission component and a material ejecting component;
[0007] The groove pressing assembly includes a bracket, a telescopic driving part 1, a pressing die and a guide seat, a plurality of telescopic driving parts 1 are installed on the bracket, a plurality of pressing dies are connected to the output end of the telescopic driving part 1, the guide seat is connected to the bracket, a through hole corresponding to the pipe to be processed is provided on the guide seat, a guide through hole corresponding to the pressing die is provided on the guide seat, and a material withdrawal hole corresponding to the pressing die is provided on the guide seat;
[0008] The transmission component includes a fixed frame, a telescopic driving unit 3, a support plate, an extension shaft and a pressing plate. The support plate is connected to the fixed frame. A support groove corresponding to the pipe to be processed is arranged on the support plate. The support groove on the support plate and the material passage hole of the guide seat are arranged relatively. Both ends of several extension shafts of the support plate are connected to corresponding pressing plates. Several pressing plates are connected to the output end of the telescopic driving unit 3. The telescopic driving unit 3 is connected to the fixed frame.
[0009] Preferably, the ejection assembly includes a telescopic drive unit 2 and an ejection shaft, the telescopic drive unit 2 is mounted on a bracket, the output end of the telescopic drive unit 2 is connected to a plurality of ejection shafts, and each pressing die is provided with a through hole corresponding to the ejection shaft.
[0010] Preferably, the groove pressing assembly further includes an air nozzle, and the pressing die is provided with a plurality of transmission through holes, each of which is connected to an air nozzle.
[0011] Preferably, the transmission component also includes a rotating drive unit and a feed wheel, the rotating drive unit is connected to the guide seat, the output shaft of the rotating drive unit is connected to the feed wheel, the guide seat is provided with a through hole corresponding to the feed wheel, the circumferential side wall of the feed wheel extends into the interior of the guide seat, and the circumferential side wall of the feed wheel can be tightly attached to the pipe to be processed.
[0012] Preferably, the groove pressing assembly further includes an adapter plate, the output ends of the second telescopic driving part are connected to the adapter plate, and the adapter plate is connected to each pressing die.
[0013] Preferably, the transmission component also includes an extension plate, the output end of the telescopic driving unit three is connected to the extension plate, the extension plate is connected to a plurality of pressure plates, and the telescopic driving unit three is located at the lower side of the support plate.
[0014] Preferably, the transmission component further comprises a support wheel, which is rotatably connected to the guide seat, the support wheel and the feed wheel are arranged opposite to each other, and the guide seat is provided with a second through hole corresponding to the support wheel.
[0015] Preferably, the ejection assembly further comprises a linkage plate, the output end of the telescopic drive unit 2 is connected to the linkage plate, and a plurality of ejection shafts are connected to the linkage plate.
[0016] Preferably, the transmission component also includes a support frame, the support frame is connected to the fixed frame, the telescopic drive unit three is connected to the support frame, and the output end of the telescopic drive unit three is arranged in parallel with the extension shaft.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a beveling machine for producing ceramic composite pipes, which has the following beneficial effects:
[0019] The beveling machine for ceramic composite pipe production drives the extension shaft and the pressing plate to move through the telescopic drive unit 3 in the transmission component, thereby making room for the installation of the position where the beveling is required, and drives the extension shaft and the pressing plate to move through the telescopic drive unit 3, the support plate supports the ceramic composite pipe that needs to be beveled, the extension shaft and the pressing plate drive the pipe to move to the beveled position, so that the output shaft of the telescopic drive unit 1 extends out, the telescopic drive unit 1 drives the pressing die to descend, the pressing die punches the bevel of the ceramic composite pipe, so that a plurality of pressing dies process the beveled position at the same time, and the withdrawal hole on the guide seat transmits the waste generated by the processing, which is convenient for withdrawing the material and automatically moving the ceramic composite pipe to be processed, and the position of the ceramic composite pipe is limited by the guide seat, which is convenient for guiding the pipe to be processed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a left-side structural schematic diagram of the utility model;
[0022] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;
[0023] Figure 4 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at BB in the middle;
[0024] Figure 5 This is a schematic diagram of the main structure of the utility model;
[0025] Figure 6 For this utility model Figure 5 Schematic diagram of the cross-sectional structure at CC in the middle.
[0026] Markings in the attached drawings: 1. bracket; 2. telescopic drive unit 1; 3. telescopic drive unit 2; 4. ejector shaft; 5. press die; 6. guide seat; 7. air nozzle; 8. fixed frame; 9. telescopic drive unit 3; 10. support plate; 11. extension shaft; 12. press plate; 13. support frame; 14. rotary drive unit; 15. feed wheel; 16. adapter plate; 17. extension plate; 18. support wheel; 19. linkage plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example:
[0029] See also Figure 1-6 A beveling machine for producing ceramic composite pipes comprises a beveling pressing component, a transmission component and a material ejecting component.
[0030] The beveling assembly includes a bracket 1, a telescopic driving part 2, a pressing die 5 and a guide seat 6. A plurality of telescopic driving parts 2 are installed on the bracket 1. The output end of the telescopic driving part 2 is connected to a plurality of pressing dies 5. The guide seat 6 is connected to the bracket 1. The guide seat 6 is provided with a through hole corresponding to the pipe to be processed, the guide seat 6 is provided with a guide through hole corresponding to the pressing die 5, and the guide seat 6 is provided with a withdrawal hole corresponding to the pressing die 5.
[0031] The transmission component includes a fixed frame 8, a telescopic drive unit 39, a support plate 10, an extension shaft 11 and a pressing plate 12. The support plate 10 is connected to the fixed frame 8. A support groove corresponding to the pipe to be processed is provided on the support plate 10. The support groove on the support plate 10 and the material through hole of the guide seat 6 are arranged relatively. The two ends of several extension shafts 11 of the support plate 10 are connected to the corresponding pressing plates 12, and several pressing plates 12 are connected to the output ends of the telescopic drive unit 39. The telescopic drive unit 39 is connected to the fixed frame 8. The pressing die 5 is provided with a cutting edge toward the bevel. The pressing die 5 is preferably cylindrical. The telescopic drive unit 12, the telescopic drive unit 23 and the telescopic drive unit 39 are preferably one of a cylinder, a hydraulic cylinder and an electric cylinder. The support plate 10 is preferably in the shape of an arc plate, and a pipeline can be selected for cutting and processing. The telescopic drive unit 3 9 in the transmission component drives the extension shaft 11 and the pressure plate 12 to move, thereby making room for the installation of the groove, and the extension shaft 11 and the pressure plate 12 are driven to move by the telescopic drive unit 3 9, the support plate 10 supports the ceramic composite tube that needs to be grooved, the extension shaft 11 and the pressure plate 12 drive the tube to move to the groove, so that the output shaft of the telescopic drive unit 2 extends, and the telescopic drive unit 2 drives the pressing die 5 to descend, and the pressing die 5 punches the groove of the ceramic composite tube, so that several pressing dies 5 process the groove at the same time, and the withdrawal hole on the guide seat 6 transmits the waste generated by the processing, which is convenient for withdrawing the material and automatically moving the ceramic composite tube to be processed, and the position of the ceramic composite tube is limited by the guide seat 6, which is convenient for guiding the tube to be processed.
[0032] Reference Figure 3 and 5 The ejection assembly includes a telescopic drive unit 3 and an ejection shaft 4. The telescopic drive unit 3 is installed on the bracket 1. The output end of the telescopic drive unit 3 is connected to a plurality of ejection shafts 4. Each pressing die 5 is provided with a through hole corresponding to the ejection shaft 4. Through the setting of the telescopic drive unit 3 and the ejection shaft 4, after the groove is processed, the ejection shaft 4 is lowered, and the processed waste can fall from the withdrawal hole driven by the ejection shaft 4, reducing the processed groove and enabling smoother material withdrawal.
[0033] Reference Figure 1 The groove pressing component also includes an air nozzle 7. A plurality of transmission through holes are provided on the pressing die 5. Each transmission through hole is connected to the air nozzle 7. The air nozzle 7 can be used to transmit gas or liquid. When the gas or liquid is transmitted through the air nozzle 7 and the transmission through hole, when the gas or liquid is transmitted to the material return point, it can further effectively drive the material at the groove to move, and can reduce debris at the processing point.
[0034] Reference Figure 3 and 4The transmission component also includes a rotary drive unit 14 and a feed wheel 15. The rotary drive unit 14 is connected to the guide seat 6. The output shaft of the rotary drive unit 14 is connected to the feed wheel 15. The guide seat 6 is provided with a through hole 1 corresponding to the feed wheel 15. The circumferential side wall of the feed wheel 15 extends into the interior of the guide seat 6. The circumferential side wall of the feed wheel 15 can be tightly attached to the pipe to be processed. The feed wheel 15 is preferably a flexible wheel, preferably a rubber wheel. The side wall of the feed wheel 15 is preferably provided with convex or concave patterns to increase the effect of driving the pipe to be processed to move. The rotary drive unit 14 is a motor, preferably a servo motor. The rotary drive unit 14 drives the feed wheel 15 to rotate, and the feed wheel 15 drives the pipe to be processed to move, thereby further facilitating the adjustment of the position of the pipe to be processed, and the rotary drive unit 14 and the feed wheel 15 can be used separately to adapt to pipes of more lengths.
[0035] Reference Figure 1 The groove pressing component also includes an adapter plate 16, the output ends of the telescopic driving part 23 are connected to the adapter plate 16, and the adapter plate 16 is connected to each pressing die 5. Through the setting of the adapter plate 16, the pressing dies 5 are effectively connected, so that the pressing dies 5 can move at the same time, which is convenient for simultaneous processing.
[0036] Reference Figure 1 The transmission component also includes an extension plate 17, the output end of the telescopic driving part 39 is connected to the extension plate 17, the extension plate 17 is connected to a plurality of pressure plates 12, the telescopic driving part 39 is located at the lower side of the support plate 10, the telescopic driving part 39 is one of a cylinder, a hydraulic cylinder and an electric cylinder, and through the setting of the extension plate 17, it is convenient to extend and connect the telescopic driving part 39, so that the telescopic driving part 39 can be installed at the lower side of the support plate 10, reducing the occupied space.
[0037] Reference Figure 3 and 4 The transmission component also includes a support wheel 18, which is rotatably connected to the guide seat 6. The support wheel 18 and the feed wheel 15 are arranged opposite to each other. The guide seat 6 is provided with a through hole 2 corresponding to the support wheel 18. The side wall of the support wheel 18 can be in close contact with the pipe to be processed. The support wheel 18 is preferably a flexible wheel, preferably a rubber wheel. Through the setting of the support wheel 18, the transmission part of the pipe can be effectively supported, and the movement of the pipe to be processed is further facilitated.
[0038] Reference Figure 3 The ejection assembly also includes a linkage plate 19, the output end of the telescopic driving unit 23 is connected to the linkage plate 19, and a plurality of ejection shafts 4 are connected to the linkage plate 19. Through the setting of the linkage plate 19, it is convenient to drive multiple ejection shafts 4 to move at the same time, and then it is convenient to drive multiple ejection shafts 4 to push the material return position at the same time, which further facilitates the material return.
[0039] Reference Figure 1The transmission component also includes a support frame 13, the support frame 13 is connected to the fixed frame 8, the telescopic driving part three 9 is connected to the support frame 13, the output end of the telescopic driving part three 9 is arranged in parallel with the extension shaft 11, and the fixed frame 8 and the support frame 13 are preferably connected by screws. Through the setting of the support frame 13, it is convenient to support the telescopic driving part three 9, and the support frame 13 is connected to the fixed frame 8, so as to facilitate the disassembly and assembly of the connection between the fixed frame 8 and the support frame 13.
[0040] When in use, the output end of the telescopic drive unit 3 9 is extended, driving the pressing plate 12 and the extension shaft 11 to make way for the installation position of the pipe to be processed, and the ceramic composite pipe to be processed is moved to the support position of the support plate 10, so that the output shaft of the telescopic drive unit 3 9 is retracted, and then the pipe is moved to the processing position, and the output end of the telescopic drive unit 2 is extended, and the telescopic drive unit 2 drives the pressing die 5 to descend, and the pressing die 5 processes the groove, and then the output shaft of the telescopic drive unit 2 3 is extended, and the telescopic drive unit 2 3 drives the linkage plate 19 and the ejection shaft 4 to descend, and then drives the ejection shaft 4 to push the material withdrawal position, and the stamped material falls along the ejection hole on the guide seat 6.
[0041] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.
[0042] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0043] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0044] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A beveling machine for producing ceramic composite pipes, characterized in that: It includes a groove pressing component, a transmission component and a material ejecting component; The groove pressing assembly comprises a bracket (1), a telescopic driving part (2), a pressing die (5) and a guide seat (6); a plurality of telescopic driving parts (2) are mounted on the bracket (1); the output end of the telescopic driving part (2) is connected to a plurality of pressing dies (5); the guide seat (6) is connected to the bracket (1); a material through hole corresponding to the pipe to be processed is arranged on the guide seat (6); a guide through hole corresponding to the pressing die (5) is arranged on the guide seat (6); and a material withdrawal hole corresponding to the pressing die (5) is arranged on the guide seat (6); The transmission component comprises a fixed frame (8), a telescopic driving part three (9), a support plate (10), an extension shaft (11) and a pressing plate (12); the support plate (10) is connected to the fixed frame (8); a support groove corresponding to the pipe to be processed is arranged on the support plate (10); the support groove on the support plate (10) and the material passage hole of the guide seat (6) are arranged oppositely; the two ends of several extension shafts (11) of the support plate (10) are connected to the corresponding pressing plates (12); several pressing plates (12) are connected to the output end of the telescopic driving part three (9); and the telescopic driving part three (9) is connected to the fixed frame (8).
2. A beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The ejection assembly comprises a telescopic drive unit 2 (3) and an ejection shaft (4); the telescopic drive unit 2 (3) is mounted on a bracket (1); an output end of the telescopic drive unit 2 (3) is connected to a plurality of ejection shafts (4); and each pressing die (5) is provided with a through hole corresponding to the ejection shaft (4).
3. The beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The groove pressing component also includes an air nozzle (7). The pressing die (5) is provided with a plurality of transmission through holes, and each transmission through hole is connected to the air nozzle (7).
4. The beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The transmission assembly further comprises a rotary drive unit (14) and a feed wheel (15); the rotary drive unit (14) is connected to the guide seat (6); the output shaft of the rotary drive unit (14) is connected to the feed wheel (15); the guide seat (6) is provided with a through hole corresponding to the feed wheel (15); the circumferential side wall of the feed wheel (15) extends into the interior of the guide seat (6); and the circumferential side wall of the feed wheel (15) can be in close contact with the pipe to be processed.
5. The beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The groove pressing component also includes an adapter plate (16), the output ends of the second telescopic driving part (3) are connected to the adapter plate (16), and the adapter plate (16) is connected to each pressing die (5).
6. The beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The transmission assembly further comprises an extension plate (17), the output end of the telescopic driving part three (9) is connected to the extension plate (17), the extension plate (17) is connected to a plurality of pressing plates (12), and the telescopic driving part three (9) is located at the lower side of the support plate (10).
7. The beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The transmission assembly also includes a support wheel (18), which is rotatably connected to the guide seat (6). The support wheel (18) and the feed wheel (15) are arranged opposite to each other, and the guide seat (6) is provided with a second through hole corresponding to the support wheel (18).
8. The beveling machine for producing ceramic composite pipes according to claim 2, characterized in that: The material ejection assembly further comprises a linkage plate (19), the output end of the second telescopic driving part (3) is connected to the linkage plate (19), and a plurality of material ejection shafts (4) are connected to the linkage plate (19).
9. The beveling machine for producing ceramic composite pipes according to claim 1, characterized in that: The transmission assembly also includes a support frame (13), the support frame (13) is connected to the fixed frame (8), the telescopic drive unit three (9) is connected to the support frame (13), and the output end of the telescopic drive unit three (9) and the extension shaft (11) are arranged in parallel.