Assembly structure of TBOX module

By designing the assembly structure of the TBOX bracket and the instrument beam bracket, and using pre-hooks and positioning holes to achieve rapid docking and precise fixing, the problems of complex and low efficiency of the assembly structure of the existing TBOX module are solved, the assembly efficiency and structural stability are improved, and vibration and noise are reduced.

CN222572227UActive Publication Date: 2025-03-07CHERY NEW ENERGY AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202420394683.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-07
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The assembly structure of the existing TBOX module is complex, has low efficiency, and has limited installation location, which affects the beauty of the body and space utilization.

Method used

An assembly structure including a TBOX bracket and an instrument beam bracket is designed to achieve rapid docking through pre-hook and pre-hook holes, precise fixation of positioning holes and mounting holes, and vibration and noise are reduced through buffer pads.

Benefits of technology

It simplifies the installation process, improves assembly efficiency and quality, enhances the stability and reliability of the structure, adapts to different installation locations and spaces, reduces vibration and noise, and extends the service life of the TBOX module.

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Abstract

The utility model provides an assembly structure of a TBOX module, and relates to the field of automotive electronics. Comprising a TBOX support and an instrument beam support, a TBOX module is arranged in the middle of the TBOX support, a first pre-hook is arranged on the first side of the TBOX support, a first positioning hole is formed below the first pre-hook, a second pre-hook is arranged on the second side of the TBOX support, and a second positioning hole is formed below the second pre-hook; a first mounting plate is arranged on the first side of the instrument beam support, a first pre-hooking hole is formed in the first mounting plate, a first mounting hole is formed below the first pre-hooking hole, a second mounting plate is arranged on the second side of the instrument beam support, a second pre-hooking hole is formed in the second mounting plate, and a second mounting hole is formed below the second pre-hooking hole. The utility model has the advantages of simple installation, high space utilization rate and reduced assembly time and cost.
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Description

Technical Field

[0001] The utility model relates to the field of automobile electronics, in particular to an assembly structure of a TBOX module. Background Art

[0002] The lightweight of automobiles has become a trend in the development of automobiles in the world. Lightweight means reducing the curb weight of the automobile as much as possible while ensuring the strength and safety performance of the automobile, thereby improving the power of the automobile and reducing energy consumption. After the new forces joined the car manufacturing, the assembly of the whole vehicle was also subverted. The reduction of EHPV has become a key topic, and fewer parts and integration have become hot terms. The assembly position of TBOX itself is gradually optimized due to technical layout requirements, EHPV, and lightweight considerations. At present, the installation of the fault diagnosis device has transitioned from the initial 4-point positioning layout to the 3-point positioning layout scheme. However, the existing assembly structure of the TBOX module still has some shortcomings, such as: the installation process is complicated, and multiple bolts and nuts are required for fixing, which increases the assembly time and cost; the installation position is limited, and sufficient space and interfaces need to be reserved, which affects the beauty and space utilization of the vehicle body. In order to improve the installation efficiency of the fault diagnosis device, an assembly structure of the TBOX module is urgently needed. Utility Model Content

[0003] The utility model aims to provide an assembly structure of a TBOX module to solve the problems of complex installation process and low installation efficiency of the TBOX module.

[0004] A TBOX module assembly structure comprises a TBOX bracket and an instrument crossbeam bracket, wherein the middle portion of the TBOX bracket is used to set the TBOX module, a first pre-hook is provided on the first side of the TBOX bracket, a first positioning hole is provided below the first pre-hook, a second pre-hook is provided on the second side of the TBOX bracket, a second positioning hole is provided below the second pre-hook; a first mounting plate is provided on the first side of the instrument crossbeam bracket, a first pre-hook hole is provided on the first mounting plate, the first pre-hook hole corresponds to the first pre-hook, a first mounting hole is provided below the first pre-hook hole, and the first mounting hole corresponds to the first positioning hole; a second mounting plate is provided on the second side of the instrument crossbeam bracket, a second pre-hook hole is provided on the second mounting plate, the second pre-hook hole corresponds to the second pre-hook, a second mounting hole is provided below the second pre-hook hole, and the second mounting hole corresponds to the second positioning hole.

[0005] Optionally, the first positioning hole is circular, the second positioning hole is U-shaped, and a transverse diameter of the second positioning hole is greater than a longitudinal diameter.

[0006] Optionally, nuts are respectively installed on the outer sides of the first mounting hole and the second mounting hole.

[0007] Optionally, it further includes a first mounting bolt and a second mounting bolt, wherein the first mounting bolt passes through the first positioning hole and is threadedly connected to the first mounting hole, and the second mounting bolt passes through the second positioning hole and is threadedly connected to the second mounting hole.

[0008] Optionally, the hooking directions of the first pre-hook and the second pre-hook are downward.

[0009] Optionally, the TBOX module is integrated with the TBOX bracket.

[0010] Optionally, a first hanging ear is provided on the first side of the TBOX bracket, the first pre-hook is provided on the top of the first hanging ear, the first positioning hole is provided in the middle of the first hanging ear, and a second hanging ear is provided on the second side of the TBOX bracket, the second pre-hook is provided on the top of the second hanging ear, and the second positioning hole is provided in the middle of the second hanging ear.

[0011] Optionally, the first pre-hook and the second pre-hook are oriented toward the back side of the TBOX module.

[0012] Optionally, a transverse length of the second pre-hook hole is greater than a transverse length of the second pre-hook.

[0013] Optionally, a buffer pad is provided between the TBOX bracket and the instrument crossbeam bracket to reduce vibration and noise.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. This application realizes the rapid docking of the TBOX bracket and the instrument beam bracket by setting the pre-hook and the pre-hook hole, simplifies the installation process, and improves the assembly efficiency and quality.

[0016] 2. This application achieves precise fixation of the TBOX bracket and the instrument beam bracket by setting positioning holes and mounting holes, thereby enhancing the stability and reliability of the structure.

[0017] 3. This application realizes adaptive adjustment of the TBOX bracket and the instrument beam bracket by setting positioning holes of different shapes, adapting to different installation positions and spaces. The second positioning hole is designed to be redundant to prevent assembly failure due to tolerance.

[0018] 4. This application achieves buffering and sound insulation between the TBOX bracket and the instrument beam bracket by setting a buffer pad, reducing vibration and noise, and protecting the performance and life of the TBOX module. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a front structural schematic diagram of an assembly structure embodiment of a TBOX module of the utility model.

[0020] Figure 2 It is a schematic diagram of the back structure of an assembly structure embodiment of a TBOX module of the utility model.

[0021] Figure 3 The utility model is a schematic diagram of an instrument crossbeam support structure of an assembly structure embodiment of a TBOX module.

[0022] Among them, 1-TBOX bracket, 11-first pre-hook, 12-second pre-hook, 13-first positioning hole, 14-second positioning hole, 2-instrument crossbeam bracket, 21-first mounting plate, 22-second mounting plate, 23-first pre-hook hole, 24-second pre-hook hole, 25-first mounting hole, 26-second mounting hole, 3-TBOX module. DETAILED DESCRIPTION

[0023] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.

[0024] The following detailed descriptions are all exemplary descriptions, and are intended to provide further detailed descriptions of the present invention. Unless otherwise specified, all technical terms used in the present invention have the same meanings as those generally understood by those skilled in the art to which the present application belongs. The terms used in the present invention are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention.

[0025] like Figure 1-Figure 3 As shown, an assembly structure of a TBOX module includes a TBOX bracket 1 and an instrument beam bracket 2, the middle part of the TBOX bracket 1 is used to set the TBOX module 3, a first pre-hook 11 is set on the first side of the TBOX bracket 1, and a first positioning hole 13 is set below the first pre-hook 11, a second pre-hook 12 is set on the second side of the TBOX bracket 1, and a second positioning hole 14 is set below the second pre-hook 12; a first mounting plate 21 is set on the first side of the instrument beam bracket 2, a first pre-hook hole 23 is set on the first mounting plate 21, the first pre-hook hole 23 corresponds to the first pre-hook 11, a first mounting hole 25 is set below the first pre-hook hole 23, and the first mounting hole 25 corresponds to the first positioning hole 13, a second mounting plate 22 is set on the second side of the instrument beam bracket 2, a second pre-hook hole 24 is set on the second mounting plate 22, the second pre-hook hole 24 corresponds to the second pre-hook 12, a second mounting hole 26 is set below the second pre-hook hole 24, and the second mounting hole 26 corresponds to the second positioning hole 14.

[0026] The assembly structure of the TBOX module 3 of the utility model can be used for the installation of the TBOX module 3 on a vehicle, such as Figure 1 The TBOX module 3 is a vehicle-mounted intelligent terminal that can transmit vehicle-related information to the TSP platform through wireless communication and can also receive remote control instructions from the TSP platform.

[0027] The TBOX bracket 1 is a support member for fixing the TBOX module 3, which can be made of materials such as metal or plastic. The part thereof is used to set the TBOX module 3, and can be set integrally with the TBOX module 3, or can be connected to the TBOX module 3 by means of bolts or buckles. The first side and the second side of the TBOX bracket 1 are respectively provided with a first pre-hook 11 and a second pre-hook 12, which are used to dock with the first mounting plate 21 and the second mounting plate 22 of the instrument crossbeam bracket 2. The hook direction of the first pre-hook 11 and the second pre-hook 12 is downward, which is convenient for the installation and removal of the TBOX bracket 1. The direction of the first pre-hook 11 and the second pre-hook 12 is toward the back of the TBOX module 3, so that the connection between the TBOX bracket 1 and the instrument crossbeam bracket 2 is tighter. The first pre-hook 11 and the second pre-hook 12 are respectively provided with a first positioning hole 13 and a second positioning hole 14 below, which are used to align with the first mounting hole 25 and the second mounting hole 26 of the instrument crossbeam bracket 2, so as to realize the precise positioning of the TBOX bracket 1 and the instrument crossbeam bracket 2.

[0028] like Figure 3 As shown, the instrument crossbeam bracket 2 is a bracket for supporting the instrument panel, which can be made of metal or plastic and other materials. The first side and the second side thereof are respectively provided with a first mounting plate 21 and a second mounting plate 22, which are used to dock with the first pre-hook 11 and the second pre-hook 12 of the TBOX bracket 1. The first mounting plate 21 and the second mounting plate 22 are respectively provided with a first pre-hook hole 23 and a second pre-hook hole 24, which correspond to the first pre-hook 11 and the second pre-hook 12, so as to realize the rapid docking of the TBOX bracket 1 and the instrument crossbeam bracket 2 and simplify the installation process. The first mounting hole 23 and the second pre-hook hole 24 are respectively provided with a first mounting hole 25 and a second mounting hole 26, which correspond to the first positioning hole 13 and the second positioning hole 14, so as to realize the precise alignment of the TBOX bracket 1 and the instrument crossbeam bracket 2 and improve the installation accuracy. Nuts are respectively installed on the outer sides of the first mounting hole 25 and the second mounting hole 26, which are used to be threadedly connected with the mounting bolts, so as to realize the firm fixation of the TBOX bracket 1 and the instrument crossbeam bracket 2 and ensure the stability and reliability of the TBOX module 3.

[0029] As a preferred example, the first positioning hole 13 is circular, the second positioning hole 14 is U-shaped, and the transverse diameter of the second positioning hole 14 is larger than the longitudinal diameter. The connection elasticity between the TBOX bracket 1 and the instrument crossbeam bracket 2 is increased to adapt to different installation errors, while ensuring that the TBOX bracket 1 and the instrument crossbeam bracket 2 are firmly fixed, and the stability and reliability of the TBOX module 3 are ensured.

[0030] As a preferred example, nuts are installed on the outer sides of the first mounting hole 25 and the second mounting hole 26 respectively.

[0031] The nut can be made of metal or plastic and other materials, and its inner diameter and thread match the outer diameter and thread of the mounting bolt. It is used for threaded connection with the mounting bolt to achieve firm fixation of the TBOX bracket 1 and the instrument beam bracket 2, and ensure the stability and reliability of the TBOX module 3.

[0032] As a preferred example, it further includes a first mounting bolt and a second mounting bolt. The first mounting bolt passes through the first positioning hole 13 and is threadedly connected to the first mounting hole 25 , and the second mounting bolt passes through the second positioning hole 14 and is threadedly connected to the second mounting hole 26 .

[0033] The first mounting bolt and the second mounting bolt can be made of metal or plastic, and their length and diameter can be selected according to actual needs. The first mounting bolt passes through the first positioning hole 13 and is threadedly connected to the first mounting hole 25, and the second mounting bolt passes through the second positioning hole 14 and is threadedly connected to the second mounting hole 26, so as to achieve a firm fixation of the TBOX bracket 1 and the instrument crossbeam bracket 2, and ensure the stability and reliability of the TBOX module 3.

[0034] As a preferred example, the hooking directions of the first pre-hook 11 and the second pre-hook 12 are downward.

[0035] This makes it easy to install and remove the TBOX bracket 1. It is only necessary to insert the first pre-hook 11 and the second pre-hook 12 into the first pre-hook hole 23 and the second pre-hook hole 24 respectively, and then use the mounting bolts to fix the TBOX bracket 1 and the instrument crossbeam bracket 2 together without the need for additional tools or operations.

[0036] As a preferred example, the TBOX module 3 is integrated with the TBOX bracket 1 .

[0037] This can reduce the installation steps of the TBOX module 3, improve the installation efficiency, and also increase the stability and reliability of the TBOX module 3, and prevent the loosening or falling off of the TBOX module 3. There are many ways to integrate the TBOX module 3 with the TBOX bracket 1. For example, the TBOX module 3 can be fixed to the TBOX bracket 1 by bolts or buckles, or can be fused with the TBOX bracket 1 by hot melting or bonding.

[0038] As a preferred example, a first hanging ear is provided on the first side of the TBOX bracket 1, a first pre-hook 11 is provided on the top of the first hanging ear, a first positioning hole 13 is provided in the middle of the first hanging ear, a second hanging ear is provided on the second side of the TBOX bracket 1, a second pre-hook 12 is provided on the top of the second hanging ear, and a second positioning hole 14 is provided in the middle of the second hanging ear.

[0039] The first hanging ear and the second hanging ear are additional parts used to increase the strength and stability of the TBOX bracket 1, and can be made of materials such as metal or plastic, and their shapes and sizes can be selected according to actual needs. The first pre-hook 11 and the second pre-hook 12 can be set on the top of the first hanging ear and the second hanging ear to facilitate the installation and removal of the TBOX bracket 1. The first positioning hole 13 and the second positioning hole 14 can be set in the middle of the first hanging ear and the second hanging ear to achieve accurate positioning of the TBOX bracket 1 and the instrument crossbeam bracket 2.

[0040] As a preferred example, the first pre-hook 11 and the second pre-hook 12 are directed toward the back side of the TBOX module 3 .

[0041] In this way, the connection between the TBOX bracket 1 and the instrument crossbeam bracket 2 can be made tighter, thereby improving the stability and reliability of the TBOX module 3 . At the same time, it can also prevent the front of the TBOX module 3 from being blocked, thereby affecting the heat dissipation and signal reception of the TBOX module 3 .

[0042] As a preferred example, the transverse length of the second pre-hook hole 24 is greater than the transverse length of the second pre-hook 12 .

[0043] In this way, the connection elasticity between the TBOX bracket 1 and the instrument crossbeam bracket 2 can be increased to adapt to different installation errors, while ensuring that the TBOX bracket 1 and the instrument crossbeam bracket 2 are firmly fixed, and ensuring the stability and reliability of the TBOX module 3.

[0044] As a preferred example, a buffer pad is provided between the TBOX bracket 1 and the instrument cross beam bracket 2 to reduce vibration and noise.

[0045] The buffer pad can be made of materials such as rubber or foam, and its shape and size can be selected according to actual needs. It can be set on the contact surface of the TBOX bracket 1 and the instrument beam bracket 2, or it can be set in the gap between the TBOX bracket 1 and the instrument beam bracket 2 to achieve vibration isolation and sound insulation of the TBOX bracket 1 and the instrument beam bracket 2, improve the working environment of the TBOX module 3, and extend the service life of the TBOX module 3.

[0046] The method of using an embodiment of the utility model is as follows:

[0047] The TBOX module 3 is integrated with the TBOX bracket 1 , or the TBOX module 3 is fixed to the middle of the TBOX bracket 1 by means of bolts or buckles.

[0048] The first pre-hook 11 and the second pre-hook 12 of the TBOX bracket 1 are respectively inserted into the first pre-hook hole 23 and the second pre-hook hole 24 of the instrument crossbeam bracket 2, so that the TBOX bracket 1 and the instrument crossbeam bracket 2 can be quickly docked.

[0049] Pass the first mounting bolt through the first positioning hole 13 of the TBOX bracket 1 and thread it into the first mounting hole 25 of the instrument crossbeam bracket 2; pass the second mounting bolt through the second positioning hole 14 of the TBOX bracket 1 and thread it into the second mounting hole 26 of the instrument crossbeam bracket 2 to firmly fix the TBOX bracket 1 and the instrument crossbeam bracket 2.

[0050] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. An assembly structure of a TBOX module, characterized in that: include, A TBOX bracket (1), wherein the middle portion of the TBOX bracket (1) is used to arrange a TBOX module (3); a first pre-hook (11) is arranged on a first side of the TBOX bracket (1), a first positioning hole (13) is arranged below the first pre-hook (11); a second pre-hook (12) is arranged on a second side of the TBOX bracket (1), a second positioning hole (14) is arranged below the second pre-hook (12); An instrument cross beam support (2), wherein a first mounting plate (21) is disposed on a first side of the instrument cross beam support (2), a first pre-hook hole (23) is disposed on the first mounting plate (21), the first pre-hook hole (23) corresponds to the first pre-hook (11), a first mounting hole (25) is disposed below the first pre-hook hole (23), the first mounting hole (25) corresponds to the first positioning hole (13), a second mounting plate (22) is disposed on a second side of the instrument cross beam support (2), a second pre-hook hole (24) is disposed on the second mounting plate (22), the second pre-hook hole (24) corresponds to the second pre-hook (12), a second mounting hole (26) is disposed below the second pre-hook hole (24), the second mounting hole (26) corresponds to the second positioning hole (14).

2. The assembly structure of a TBOX module according to claim 1, characterized in that: The first positioning hole (13) is circular, the second positioning hole (14) is U-shaped, and the transverse diameter of the second positioning hole (14) is greater than the longitudinal diameter.

3. The assembly structure of a TBOX module according to claim 1, characterized in that: Nuts are respectively installed on the outer sides of the first mounting hole (25) and the second mounting hole (26).

4. The assembly structure of a TBOX module according to claim 1, characterized in that: It also includes a first mounting bolt and a second mounting bolt, wherein the first mounting bolt passes through the first positioning hole (13) and is threadedly connected to the first mounting hole (25), and the second mounting bolt passes through the second positioning hole (14) and is threadedly connected to the second mounting hole (26).

5. The assembly structure of a TBOX module according to claim 1, characterized in that: The hooking directions of the first pre-hook (11) and the second pre-hook (12) are downward.

6. The assembly structure of a TBOX module according to claim 1, characterized in that: The TBOX module (3) is integrated with the TBOX support (1).

7. The assembly structure of a TBOX module according to claim 1, characterized in that: The TBOX bracket (1) is provided with a first hanging ear on the first side, the first pre-hook (11) is provided on the top of the first hanging ear, and the first positioning hole (13) is provided in the middle of the first hanging ear; the TBOX bracket (1) is provided with a second hanging ear on the second side, the second pre-hook (12) is provided on the top of the second hanging ear, and the second positioning hole (14) is provided in the middle of the second hanging ear.

8. The assembly structure of a TBOX module according to claim 1, characterized in that: The first pre-hook (11) and the second pre-hook (12) are oriented toward the back side of the TBOX module (3).

9. The assembly structure of a TBOX module according to claim 1, characterized in that: The transverse length of the second pre-hook hole (24) is greater than the transverse length of the second pre-hook (12).

10. The assembly structure of a TBOX module according to claim 1, characterized in that: A buffer pad is provided between the TBOX bracket (1) and the instrument crossbeam bracket (2) to reduce vibration and noise.