Infrared heating evaporator
By designing a scraper mechanism in the infrared heating evaporator, the condensate on the surface of the communication pipe is automatically scraped, which solves the problem that the condensate affects the heating temperature and improves the heating effect of the raw material liquid.
Patent Information
- Application Number
- CN202421302741.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the use of the existing infrared heating evaporator, if the condensate on the surface of the connecting pipe is not cleaned in time, the heating temperature will be reduced and the heating effect of the raw material liquid will be affected.
An infrared heating evaporator is designed, and a scraper mechanism is used to automatically adjust the scraper to scrape the condensate on the surface of the communication pipe through the transmission screw and the traction gear system to ensure that the heating steam effectively contacts the communication pipe.
By automatically scraping off the condensate, the temperature of the heating steam is increased, the heating effect of the raw material liquid in the communication pipe is enhanced, and the overall performance of the evaporator is improved.
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Figure CN222585559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of evaporators, in particular to an infrared heating evaporator. Background Art
[0002] A heating evaporator is a device that uses external heating to convert liquid into gas or steam. In chemical production, a heating evaporator is often used to heat a liquid containing a solution and evaporate it to obtain the desired pure solution. The working principle of the heating evaporator is to heat the heated material by heat transfer or conduction, so that it undergoes a phase change, that is, from a liquid state to a gas or steam state. In the heating evaporator, the heating surface dissipates heat to the heated material, raising the temperature of the material to meet the conditions for evaporation. When the material reaches saturation concentration, the material content in the material can no longer be increased. At this time, increasing the temperature can convert the solution into the desired pure solution.
[0003] The heating steam used in the existing heating evaporator can be irradiated onto the heated liquid through the infrared radiator. In addition to being reflected and transmitted, the rest is absorbed by the liquid and converted into thermal motion of the material molecules, so that the liquid is heated to generate steam. However, the existing infrared heating evaporator still has the following problems during use:
[0004] The raw material liquid of the existing heating evaporator is circulated through a connecting pipe. Under the action of heating steam, condensate is formed on the surface of the connecting pipe. If the condensate is not cleaned in time, the hot steam contacts the condensate to reduce the heating temperature, so that the superheated steam affects the heating effect of the raw material liquid in the connecting pipe. Therefore, it is very necessary to involve an infrared heating evaporator for use in the existing evaporator field. Utility Model Content
[0005] In order to make up for the shortcomings of the prior art, the raw material liquid of the existing heating evaporator is circulated through a connecting pipe. Under the action of heating steam, condensate is formed on the surface of the connecting pipe. If the condensate is not cleaned in time, the hot steam contacts the condensate to reduce the heating temperature, so that the heating steam affects the heating effect of the raw material liquid in the connecting pipe. The utility model proposes an infrared heating evaporator.
[0006] The technical solution adopted by the utility model to solve the technical problem is: an infrared heating evaporator comprises an evaporating cylinder, an evaporating chamber is arranged inside the evaporating cylinder, a heating chamber is arranged inside the evaporating cylinder, a liquid accumulation chamber is arranged inside the evaporating cylinder, the heating chamber is located between the evaporating chamber and the liquid accumulation chamber, a fixed block is fixedly assembled on the surface of the evaporating cylinder, a rotating cavity is arranged inside the fixed block, a traction groove is arranged on the inner wall of the heating chamber, the traction groove is communicated with the rotating cavity, a transmission screw is movably assembled on the rotating cavity, one end of the transmission screw movably penetrates the fixed block, and a traction gear is fixedly assembled on the bottom of the transmission screw, a threaded sleeve is threadedly assembled on the transmission screw, a moving block is fixedly assembled on the threaded sleeve, the moving block is movably assembled with the traction groove, a scraper is fixedly assembled on one end of the moving block, the scraper is located in the heating chamber, a plurality of assembly grooves are arranged on the scraper, a plurality of connecting pipes are fixedly assembled on the inner wall of the heating chamber, the evaporating chamber is communicated with the liquid accumulation chamber through the inside of the connecting pipe, the connecting pipe is movably assembled with the assembly groove on the scraper, and the surface of the connecting pipe is fitted with the inner wall of the assembly groove.
[0007] Preferably, a mounting frame is fixedly mounted on the surface of the fixed block, guide rods are symmetrically fixedly mounted on the inner wall of the mounting frame, sliding blocks are movably mounted on the guide rods, an elliptical frame is fixedly mounted on one end of the two sliding blocks, the elliptical frame is located on one side of the mounting frame, and traction racks are fixedly mounted on the two symmetrical inner walls of the elliptical frame.
[0008] Preferably, a mounting frame is fixedly mounted on the fixed block, an operating motor is fixedly mounted on the mounting frame, a rotating rod is fixedly mounted on the output end of the operating motor, the rotating rod movably passes through the mounting frame, and a sector gear is fixedly mounted on one end of the rotating rod, the sector gear is located between the two traction racks, and the sector gear is only toothed with one of the traction racks.
[0009] Preferably, a vertical block is fixedly mounted on the bottom of the elliptical frame, an operating rack is fixedly mounted on the bottom of the vertical block, and the operating rack is toothedly mounted on the traction gear.
[0010] Preferably, the evaporating cylinder is fixedly equipped with a steam connecting pipe, the interior of the steam connecting pipe is connected to the heating chamber, one end of the steam connecting pipe is fixedly equipped with a heating box, the heating box is fixedly equipped with a water inlet pipe, the heating box is fixedly equipped with an infrared radiator, and the bottom of the evaporating cylinder is fixedly equipped with a drain pipe, which is connected to the liquid accumulation chamber.
[0011] Preferably, an output pipe is fixedly installed on the top surface of the liquid accumulation chamber, one end of the output pipe passes through the evaporating tube, and the interior of the output pipe is connected to the heating chamber, a raw material liquid pipe is fixedly installed on the surface of the evaporating tube, and the interior of the raw material liquid pipe is connected to the evaporating chamber, an exhaust pipe is fixedly installed on the evaporating tube, and the interior of the exhaust pipe is connected to the evaporating chamber.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model starts the operating motor so that the rotating rod drives the fan gear to rotate, and the fan gear is only toothed with one of the traction racks, so that the elliptical frame moves back and forth on the guide rod through the sliding block, and the elliptical frame drives the operating rack on the vertical block to move back and forth, and the operating rack drives the traction gear to rotate back and forth, and the traction gear drives the transmission screw to rotate on the threaded sleeve, so that the moving block moves on the traction groove, which is convenient for the moving block to drive the scraper to adjust, and the assembly groove on the scraper scrapes off the condensate on the surface of the connecting pipe, which is convenient for the heating steam to heat the connecting pipe.
[0014] 2. In the utility model, the raw material liquid enters the evaporation chamber through the raw material liquid pipe, the evaporation chamber enters the liquid accumulation chamber through the connecting pipe, the liquid enters the interior of the heating box through the water inlet pipe, the infrared radiator is started, so that the infrared radiator heats the liquid, the heated liquid generates steam, the heating steam enters the heating chamber through the steam connecting pipe, the heating steam heats the raw material liquid flowing inside the connecting pipe, the condensate is discharged through the output pipe, the raw material liquid generates steam when heated, and the steam of the raw material liquid is discharged through the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the structure of the infrared heating evaporator of the utility model;
[0017] Figure 2 This is a schematic cross-sectional view of the infrared heating evaporator of the utility model;
[0018] Figure 3 This is a schematic diagram of the traction mechanism structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the scraping mechanism of the utility model.
[0020] In the figure:
[0021] 10. Evaporation tube; 11. Heating box; 12. Steam connecting pipe; 13. Water inlet pipe;
[0022] 20. Infrared radiator; 21. Drain pipe; 22. Exhaust pipe; 23. Raw material liquid pipe;
[0023] 30. output pipe; 31. fixing block; 32. mounting frame; 33. evaporation chamber;
[0024] 40. Heating chamber; 41. Liquid accumulation chamber; 42. Connecting pipe; 43. Scraper;
[0025] 50. guide rod; 51. sliding block; 52. elliptical frame; 53. traction rack;
[0026] 60. Vertical block; 61. Operating rack; 62. Mounting frame; 63. Operating motor;
[0027] 70. Rotating rod; 71. Fan-shaped gear; 72. Rotating cavity; 73. Traction groove;
[0028] 80. transmission screw; 81. traction gear; 82. threaded sleeve; 83. moving block;
[0029] 90. Assembly slot. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The following is combined with Figure 1 —4 Further details of this application:
[0032] The present application embodiment discloses an infrared heating evaporator. Figure 1 and Figure 2 as well as Figure 4, an infrared heating evaporator, including an evaporation tube 10, an evaporation chamber 33 is arranged inside the evaporation tube 10, a heating chamber 40 is arranged inside the evaporation tube 10, a liquid accumulation chamber 41 is arranged inside the evaporation tube 10, and the heating chamber 40 is located between the evaporation chamber 33 and the liquid accumulation chamber 41. A fixed block 31 is fixedly assembled on the surface of the evaporation tube 10, a rotating chamber 72 is arranged inside the fixed block 31, and a traction groove 73 connected to the rotating chamber 72 is arranged on the inner wall of the heating chamber 40. A transmission screw 80 is movably assembled on the rotating chamber 72, one end of the transmission screw 80 movably penetrates the fixed block 31, and a traction gear 81 is fixedly assembled on the bottom of the transmission screw 80, a threaded sleeve 82 is threadedly assembled on the transmission screw 80, and a threaded sleeve 82 is fixedly assembled on the traction groove 73 A movable moving block 83, one end of which is fixedly equipped with a scraper 43 located in the heating chamber 40, a plurality of assembly grooves 90 are provided on the scraper 43, and a plurality of connecting pipes 42 are fixedly equipped on the inner wall of the heating chamber 40. The evaporation chamber 33 is connected with the liquid accumulation chamber 41 through the inside of the connecting pipe 42. The assembly groove 90 on the scraper 43 moves correspondingly on the surface of the connecting pipe 42, and the surface of the connecting pipe 42 fits with the inner wall of the assembly groove 90. The traction gear 81 drives the transmission screw 80 to rotate on the threaded sleeve 82, so that the moving block 83 moves on the traction groove 73, which is convenient for the moving block 83 to drive the scraper 43 to adjust, and the assembly groove 90 on the scraper 43 scrapes off the condensate on the surface of the connecting pipe 42, which is convenient for the superheated steam to heat the connecting pipe 42.
[0033] Reference Figure 1 and Figure 3The surface of the fixed block 31 is fixedly equipped with a mounting frame 32, the inner wall of the mounting frame 32 is symmetrically fixedly equipped with a guide rod 50, and the guide rod 50 is movably equipped with a sliding block 51. One end of the two sliding blocks 51 is fixedly equipped with an elliptical frame 52, and the elliptical frame 52 is located on one side of the mounting frame 32. The symmetrical inner walls of the elliptical frame 52 are fixedly equipped with a traction rack 53. A mounting frame 62 is fixedly equipped on the fixed block 31, and an operating motor 63 is fixedly equipped on the mounting frame 62. A rotating rod 70 is fixedly equipped on the output end of the operating motor 63. The rotating rod 70 movably penetrates the mounting frame 62, and one end of the rotating rod 70 is fixedly equipped with a fan gear 71. The fan gear 71 Located between the two traction racks 53, the sector gear 71 is only toothed with one of the traction racks 53. The bottom of the elliptical frame 52 is fixedly equipped with a vertical block 60. The bottom of the vertical block 60 is fixedly equipped with an operating rack 61 that is toothed with the traction gear 81. Start the operating motor 63, so that the rotating rod 70 drives the sector gear 71 to rotate. The sector gear 71 is only toothed with one of the traction racks 53. The elliptical frame 52 is reciprocated on the guide rod 50 through the sliding block 51. The elliptical frame 52 drives the operating rack 61 on the vertical block 60 to reciprocate, and the operating rack 61 drives the traction gear 81 to rotate back and forth.
[0034] Reference Figure 1 and Figure 2 The evaporating cylinder 10 is fixedly provided with a steam connecting pipe 12 connected to the heating chamber 40, one end of the steam connecting pipe 12 is fixedly provided with a heating box 11, the heating box 11 is fixedly provided with a water inlet pipe 13, the heating box 11 is fixedly provided with an infrared radiator 20, the bottom of the evaporating cylinder 10 is fixedly provided with a drain pipe 21 connected to the liquid accumulation chamber 41, the top surface of the liquid accumulation chamber 41 is fixedly provided with an output pipe 30 connected to the heating chamber 40, one end of the output pipe 30 passes through the evaporating cylinder 10, the surface of the evaporating cylinder 10 is fixedly provided with a raw material liquid pipe 23 connected to the evaporating chamber 33, and the evaporating cylinder 10 is fixedly provided with a discharge pipe 21 connected to the evaporating chamber 41. The exhaust pipe 22 is connected to 33, the raw material liquid enters the evaporation chamber 33 through the raw material liquid pipe 23, the evaporation chamber 33 enters the liquid accumulation chamber 41 through the connecting pipe 42, the liquid enters the interior of the heating box 11 through the water inlet pipe 13, the infrared radiator 20 is started, so that the infrared radiator 20 heats the liquid, the heated liquid generates steam, the heating steam enters the heating chamber 40 through the steam connecting pipe 12, the heating steam heats the raw material liquid flowing in the connecting pipe 42, the condensed liquid is discharged through the output pipe 30, the raw material liquid generates steam under heating, and the steam of the raw material liquid is discharged through the exhaust pipe 22.
[0035] Working principle: the raw material liquid enters the evaporation chamber 33 through the raw material liquid pipe 23, the evaporation chamber 33 enters the liquid accumulation chamber 41 through the connecting pipe 42, the liquid enters the interior of the heating box 11 through the water inlet pipe 13, the infrared radiator 20 is started, so that the infrared radiator 20 heats the liquid, and the heated liquid generates steam, the heated steam enters the heating chamber 40 through the steam connecting pipe 12, the heated steam heats the raw material liquid flowing inside the connecting pipe 42, the condensate is discharged through the output pipe 30, the raw material liquid generates steam under heating, the steam of the raw material liquid is discharged through the exhaust pipe 22, the operating motor 63 is started, so that the rotating rod 70 is driven The movable sector gear 71 rotates, and the sector gear 71 is toothedly assembled with only one of the traction racks 53, so that the elliptical frame 52 reciprocates on the guide rod 50 through the sliding block 51, and the elliptical frame 52 drives the operating rack 61 on the vertical block 60 to reciprocate, and the operating rack 61 drives the traction gear 81 to reciprocate, and the traction gear 81 drives the transmission screw 80 to rotate on the threaded sleeve 82, so that the moving block 83 moves on the traction groove 73, which is convenient for the moving block 83 to drive the scraper 43 to adjust, and the assembly groove 90 on the scraper 43 scrapes the condensate on the surface of the connecting pipe 42, so as to facilitate the heating effect of the superheated steam on the connecting pipe 42.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An infrared heating evaporator, characterized in that: The invention comprises an evaporation cylinder (10), wherein an evaporation chamber (33) is arranged inside the evaporation cylinder (10), a heating chamber (40) is arranged inside the evaporation cylinder (10), a liquid accumulation chamber (41) is arranged inside the evaporation cylinder (10), and the heating chamber (40) is located between the evaporation chamber (33) and the liquid accumulation chamber (41). A fixed block (31) is fixedly mounted on the surface of the evaporation cylinder (10), a rotating chamber (72) is arranged inside the fixed block (31), a traction groove (73) is arranged on the inner wall of the heating chamber (40), the traction groove (73) is connected to the rotating chamber (72), and a transmission screw (80) is movably mounted on the rotating chamber (72), one end of the transmission screw (80) movably passes through the fixed block (31), and the bottom of the transmission screw (80) is fixedly mounted. A traction gear (81) is provided. A threaded sleeve (82) is threadedly mounted on the transmission screw (80). A moving block (83) is fixedly mounted on the threaded sleeve (82). The moving block (83) is movably mounted with the traction groove (73). A scraper (43) is fixedly mounted on one end of the moving block (83). The scraper (43) is located in the heating chamber (40). A plurality of assembly grooves (90) are provided on the scraper (43). A plurality of connecting pipes (42) are fixedly mounted on the inner wall of the heating chamber (40). The evaporation chamber (33) is connected to the liquid accumulation chamber (41) through the interior of the connecting pipe (42). The connecting pipe (42) is movably mounted corresponding to the assembly groove (90) on the scraper (43). The surface of the connecting pipe (42) is in contact with the inner wall of the assembly groove (90).
2. The infrared heating evaporator according to claim 1, characterized in that: A mounting frame (32) is fixedly mounted on the surface of the fixed block (31), a guide rod (50) is symmetrically fixedly mounted on the inner wall of the mounting frame (32), a sliding block (51) is movably mounted on each of the guide rods (50), an elliptical frame (52) is fixedly mounted on one end of each of the two sliding blocks (51), the elliptical frame (52) is located on one side of the mounting frame (32), and traction racks (53) are fixedly mounted on two symmetrical inner walls of the elliptical frame (52).
3. The infrared heating evaporator according to claim 2, characterized in that: The fixed block (31) is fixedly mounted with a mounting frame (62), the mounting frame (62) is fixedly mounted with an operating motor (63), the output end of the operating motor (63) is fixedly mounted with a rotating rod (70), the rotating rod (70) movably passes through the mounting frame (62), and one end of the rotating rod (70) is fixedly mounted with a sector gear (71), the sector gear (71) is located between the two traction racks (53), and the sector gear (71) is toothed with only one of the traction racks (53).
4. The infrared heating evaporator according to claim 3, characterized in that: The bottom of the elliptical frame (52) is fixedly equipped with a vertical block (60), the bottom of the vertical block (60) is fixedly equipped with an operating rack (61), and the operating rack (61) is toothedly assembled with a traction gear (81).
5. The infrared heating evaporator according to claim 1, characterized in that: The evaporating cylinder (10) is fixedly equipped with a steam connecting pipe (12), the interior of the steam connecting pipe (12) is in communication with the heating chamber (40), one end of the steam connecting pipe (12) is fixedly equipped with a heating box (11), the heating box (11) is fixedly equipped with a water inlet pipe (13), the heating box (11) is fixedly equipped with an infrared radiator (20), and the bottom of the evaporating cylinder (10) is fixedly equipped with a liquid discharge pipe (21), the liquid discharge pipe (21) is in communication with the liquid accumulation chamber (41).
6. The infrared heating evaporator according to claim 5, characterized in that: An output pipe (30) is fixedly mounted on the top surface of the liquid accumulation chamber (41), one end of the output pipe (30) passes through the evaporation tube (10), and the interior of the output pipe (30) is connected to the heating chamber (40); a raw material liquid pipe (23) is fixedly mounted on the surface of the evaporation tube (10), and the interior of the raw material liquid pipe (23) is connected to the evaporation chamber (33); an exhaust pipe (22) is fixedly mounted on the evaporation tube (10), and the interior of the exhaust pipe (22) is connected to the evaporation chamber (33).