Intelligent heating viscosity matching equipment

Abstract

The utility model discloses intelligent heating viscosity matching equipment which comprises a heat preservation shell, one side of the heat preservation shell is fixedly connected with a feeding port, the other side of the heat preservation shell is fixedly connected with a controller, the bottom of the controller is fixedly connected with a temperature controller, and the top of the heat preservation shell is fixedly connected with a top cover. A stirring mechanism and a tester are fixedly connected to the top of the top cover, a discharging port is fixedly connected to the bottom of the heat preservation shell, a temperature control hot core, the tester and a temperature controller are arranged, the risk that personnel make contact with the hot core is avoided by means of a closed heating environment, the temperature of a single multi-stage hot core is not too high, fluid heating is safer, and the temperature of the multi-stage hot core is not too high. Compared with the prior art, the multi-stage heating core heating device has the advantages that the overheating risk is avoided, the multi-stage heating core heating improves the heating efficiency, the full-automatic control system reduces the operation workload of personnel, the risks of man-made errors and the like are avoided, addition of part of diluents is replaced, pollution sources are reduced, and the closed heating prevents external flue gas from polluting the environment.

Description

Technical Field

[0001] The utility model relates to the technical field of matching equipment, in particular to intelligent temperature-increasing viscosity matching equipment. Background Art

[0002] In fluid construction, the viscosity of the fluid determines its construction performance. When encountering high-viscosity fluids at existing construction sites, the viscosity is often reduced by adding diluents or heating. Adding diluents involves the type and amount of diluents added, which cannot guarantee the quality of the fluid after addition. Diluents are mostly chemical volatile substances, which have an impact on the health of operators. The heating method does not require the addition of diluents, which is safer and more environmentally friendly. However, the heating temperature and heating time are difficult to control during operation, causing the fluid to overheat and damage its performance, and the viscosity cannot be reduced if the heating is not in place.

[0003] The existing methods of reducing fluid viscosity to adapt to construction technology are: 1. Adding diluent to reduce viscosity; 2. Heating and stirring to reduce viscosity.

[0004] 1. Add diluents. Different types of fluids can be diluted by adding low-viscosity diluents based on the principle of like dissolves like. The type of diluent added is difficult to control, and improper addition will cause irreversible damage to the fluid. Low-viscosity diluents are mostly volatile substances, which are harmful to the human body. At the same time, the addition of diluents affects the performance of the fluid itself. In addition, the addition of diluents is also a factor that increases costs. The amount of addition on site is difficult to control, making it difficult to ensure the construction quality.

[0005] 2. Heating and stirring to reduce viscosity. This method is more environmentally friendly than the first one, but without precise control, it is easy to overheat the fluid and cause irreversible damage such as carbonization. In addition, the heat source is a dangerous factor, and failure to take effective protective measures will be a safety hazard.

[0006] For this purpose, we propose an intelligent temperature-rising viscosity matching device. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] In view of the deficiencies in the prior art, the utility model provides an intelligent temperature-increasing viscosity matching device to solve the problems raised in the above-mentioned background technology.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: an intelligent heating viscosity matching equipment, including a heat-insulating shell, one side of the heat-insulating shell is fixedly connected with a feed port, the other side of the heat-insulating shell is fixedly connected with a controller, the bottom of the controller is fixedly connected with a temperature controller, the top of the heat-insulating shell is fixedly connected with a top cover, the top of the top cover is respectively fixedly connected with a stirring mechanism and a tester, the bottom of the heat-insulating shell is fixedly connected with a feed port, and the inner wall of the heat-insulating shell is fixedly connected with a temperature-controlled hot core.

[0011] Preferably, a control button is fixedly connected to one side of the controller, and a display screen is embedded above one side of the controller away from the control button.

[0012] Preferably, the stirring mechanism includes a stirring servo motor, a stirring rod and a stirring impeller, the stirring servo motor is fixedly connected to the top of the top cover, the driving end of the stirring servo motor is fixedly connected to the stirring rod, and the bottom end of the stirring rod is fixedly connected to the stirring impeller.

[0013] Preferably, the temperature-controlled thermal cores are provided in a plurality of groups, and the temperature-controlled thermal cores in each group are arranged at equal intervals.

[0014] Preferably, the heat-insulating outer shell is a hollow structure, and the outer surface of the heat-insulating outer shell is smooth.

[0015] Preferably, the discharge port gradually becomes smaller from top to bottom, and the discharge port is in a "funnel shape".

[0016] (III) Beneficial effects

[0017] The utility model provides an intelligent temperature-increasing viscosity matching device, which has the following beneficial effects:

[0018] (1) This intelligent temperature-rising viscosity matching equipment is equipped with a temperature-controlled hot core, a tester and a temperature controller. When using the intelligent temperature-rising viscosity matching equipment, the fluid is added to the heat-insulating shell through the feed port, and then the stirring servo motor is started. The stirring servo motor drives the stirring impeller to rotate through the stirring rod, thereby stirring the fluid. During the stirring process, the tester will read the damping current change of the stirring power source of the stirring servo motor to determine its viscosity. When it is determined that the viscosity is too high, the tester receives the data of the previous viscosity test of the tester and sends a temperature-rising signal to the temperature controller. The temperature controller will start the temperature-controlled hot core, and the temperature-controlled hot core will emit heat, and multiple groups of temperature-controlled hot cores will heat the fluid. The viscosity of high-viscosity fluids decreases after heating. After the subsequent viscosity test, the viscosity of the two components is properly controlled to form a closed-loop control, and the viscosity of the two-component fluids is ensured to be consistent under dynamic conditions. The viscosity testing system and the heating system form a data closed loop. In this way, the risk of contact between personnel and the hot core is avoided through a closed heating environment. The single temperature of the multi-stage hot core is not overheated, and the heating of the fluid is safer, avoiding the risk of overheating. At the same time, the multi-stage hot core heating improves the heating efficiency. The fully automatic control system reduces the operating workload of personnel and avoids the risks of human errors. It also replaces the addition of some diluents, reduces pollution sources, and closed heating avoids external smoke pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a cross-sectional view of the heat-insulating shell of the utility model;

[0021] Figure 3 It is a partial structural schematic diagram of the heat-insulating shell of the utility model;

[0022] Figure 4 It is a partial structural schematic diagram of the stirring servo motor of the utility model.

[0023] In the figure: 1. Insulation shell; 101. Temperature control hot core; 2. Feed inlet; 3. Top cover; 4. Stirring servo motor; 401. Stirring rod; 402. Stirring impeller; 5. Tester; 6. Discharge port; 7. Controller; 8. Temperature controller; 9. Display screen; 10. Control buttons. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution: an intelligent temperature-increasing viscosity matching equipment, comprising a heat-insulating shell 1, a feed port 2 is fixedly connected to one side of the heat-insulating shell 1, a controller 7 is fixedly connected to the other side of the heat-insulating shell 1, a temperature controller 8 is fixedly connected to the bottom of the controller 7, a top cover 3 is fixedly connected to the top of the heat-insulating shell 1, a stirring mechanism and a tester 5 are respectively fixedly connected to the top of the top cover 3, a discharge port 6 is fixedly connected to the bottom of the heat-insulating shell 1, and a temperature-controlled hot core 101 is fixedly connected to the inner wall of the heat-insulating shell 1.

[0026] In this embodiment, specifically, a control button 10 is fixedly connected to one side of the controller 7, and a display screen 9 is embedded above one side of the controller 7 away from the control button 10, so that data can be viewed conveniently through the controller 7 and the device can be controlled at the same time.

[0027] In the present embodiment, specifically, the stirring mechanism includes a stirring servo motor 4, a stirring rod 401 and a stirring impeller 402. The stirring servo motor 4 is fixedly connected to the top of the top cover 3. The driving end of the stirring servo motor 4 is fixedly connected to the stirring rod 401. The bottom end of the stirring rod 401 is fixedly connected to the stirring impeller 402. By starting the stirring servo motor 4, the stirring servo motor 4 drives the stirring impeller 402 to rotate through the stirring rod 401, thereby stirring the fluid.

[0028] In this embodiment, specifically, multiple groups of temperature-controlled hot cores 101 are provided, and each group of temperature-controlled hot cores 101 are arranged at equal intervals. Heating by multiple groups of temperature-controlled hot cores 101 improves the heating efficiency and reduces the working temperature of a single hot core.

[0029] In this embodiment, specifically, the heat-insulating outer shell 1 is a hollow structure, and the outer surface of the heat-insulating outer shell 1 is smooth, so that the fluid is not likely to generate large friction in the heat-insulating outer shell 1, so that the fluid can be stirred better.

[0030] In this embodiment, specifically, the discharge port 6 gradually becomes smaller from top to bottom, and the discharge port 6 is "funnel-shaped", so that the fluid can be concentrated at the position of the discharge port 6, thereby facilitating the fluid to flow out of the heat-insulating shell 1.

[0031] Working principle: After the utility model is installed, first check the installation and safety protection of the utility model. When using the intelligent temperature increase viscosity matching equipment, add the fluid into the insulation shell 1 through the feed port 2, and then start the stirring servo motor 4. The stirring servo motor 4 drives the stirring impeller 402 to rotate through the stirring rod 401, thereby stirring the fluid. During the stirring process, the tester 5 will read the damping current change of the stirring power source of the stirring servo motor 4 to judge its viscosity. When it is judged that its viscosity is too high, the tester 5 receives the data of the previous viscosity test and sends the heating signal to the thermostat 8. The thermostat 8 will start the temperature control hot core 101. At this time, the temperature control hot core 101 will emit heat, and multiple groups of temperature control hot cores 101 will heat the fluid. The viscosity of the high-viscosity fluid decreases after heating. After the later viscosity test, the viscosity of the two components is properly closed-loop controlled to ensure that the viscosity of the two-component fluid is consistent under dynamic conditions. The viscosity testing system and the heating system form a data closed loop, thus completing the use process of the utility model. The utility model has a simple structure and is safe and convenient to use.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. An intelligent temperature-increasing viscosity matching device, comprising a heat-insulating housing (1), characterized in that: A feed port (2) is fixedly connected to one side of the heat-insulating shell (1), a controller (7) is fixedly connected to the other side of the heat-insulating shell (1), a temperature controller (8) is fixedly connected to the bottom of the controller (7), a top cover (3) is fixedly connected to the top of the heat-insulating shell (1), a stirring mechanism and a tester (5) are respectively fixedly connected to the top of the top cover (3), a discharge port (6) is fixedly connected to the bottom of the heat-insulating shell (1), and a temperature-control hot core (101) is fixedly connected to the inner wall of the heat-insulating shell (1).

2. The intelligent temperature-increasing viscosity matching equipment according to claim 1, characterized in that: A control button (10) is fixedly connected to one side of the controller (7), and a display screen (9) is embedded above one side of the controller (7) away from the control button (10).

3. The intelligent temperature-increasing viscosity matching equipment according to claim 1, characterized in that: The stirring mechanism comprises a stirring servo motor (4), a stirring rod (401) and a stirring impeller (402); the stirring servo motor (4) is fixedly connected to the top of the top cover (3); the driving end of the stirring servo motor (4) is fixedly connected to the stirring rod (401); and the bottom end of the stirring rod (401) is fixedly connected to the stirring impeller (402).

4. The intelligent temperature-increasing viscosity matching equipment according to claim 1, characterized in that: The temperature-controlled heat cores (101) are provided in a plurality of groups, and the temperature-controlled heat cores (101) in each group are arranged at equal distances.

5. The intelligent temperature-increasing viscosity matching equipment according to claim 1, characterized in that: The heat-insulating outer shell (1) is a hollow structure, and the outer surface of the heat-insulating outer shell (1) is smooth.

6. The intelligent temperature-increasing viscosity matching equipment according to claim 1, characterized in that: The discharge port (6) gradually becomes smaller from top to bottom, and the discharge port (6) is in a "funnel shape".

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