Visual inspection automatic sorting device
By using a motor-driven screw to drive the sponge to erase dust and automatically transport unqualified products in the visual inspection automatic sorting device, the problem of dust affecting the detection effect and the cumbersome transportation of unqualified products in traditional devices is solved, and a more efficient detection and sorting process is achieved.
Patent Information
- Application Number
- CN202421267676.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
After a long time of use, the protective glass screen at the detection scanning port will accumulate dust, affecting the detection effect; at the same time, the collection and transportation of unqualified products are cumbersome and easy to cause secondary damage.
An automatic sorting device for visual detection is designed, using a second motor to drive the liquid storage box and sponge rub to slide, soak the care liquid through the liquid-absorbing cotton thread, and moisten the sponge rub to remove dust from the protective glass screen; at the same time, the first motor drives the material discharge conveyor belt to automatically transport unqualified products to the designated position to avoid stacking and collision.
It effectively prevents dust from affecting the visual inspection effect, and simplifies the collection and transportation of unqualified products, reduces the trouble of manual operation, and avoids secondary damage to unqualified products.
Smart Images
Figure CN222587362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual detection and sorting, in particular to a visual detection automatic sorting device. Background Art
[0002] Visual inspection is to use machines instead of human eyes to make measurements and judgments. Visual inspection refers to converting the captured target into image signals through machine vision products, transmitting them to a dedicated image processing system, and converting them into digital signals based on pixel distribution, brightness, color and other information. The image system performs various operations on these signals to extract the characteristics of the target, and then controls the on-site equipment to automatically sort the products based on the judgment results.
[0003] Traditional visual detectors are usually equipped with protective glass screens at the scanning ports. After a long period of use, dust will accumulate on the protective glass screens at the scanning ports of visual detectors. If not cleaned in time, the accumulated dust may affect the line of sight of the visual detector scanning, thereby affecting the effect of visual inspection. In addition, when unqualified products are detected, traditional visual inspection automatic sorting devices will push the unqualified products into unqualified product collection boxes through the guidance of the fan and wind speed. When the number of unqualified products collected in the collection box reaches the upper limit, the staff is required to transport the collected unqualified products to the designated location, which makes the process of collecting and transporting unqualified products more troublesome and cumbersome. At the same time, when unqualified products are piled up together, collisions will occur, which can easily cause secondary damage to the unqualified products. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that a protective glass screen is usually provided at the detection scanning port of a traditional visual detector. After a long period of use, dust will accumulate on the protective glass screen provided at the scanning port of the visual detector. If it is not cleaned in time, the accumulated dust may affect the line of sight of the visual detector scanning, thereby affecting the effect of visual detection. In addition, when unqualified products are detected, the traditional visual detection automatic sorting device will push the unqualified products into an unqualified product collection box through the guidance of the fan by wind force and wind speed. When the number of unqualified products collected in the collection box reaches the upper limit, the staff is required to transport the collected unqualified products to the designated location, which makes the process of collecting and transporting unqualified products more troublesome and cumbersome. At the same time, when unqualified products are piled up, collisions will occur, which is easy to cause secondary damage to the unqualified products. A visual detection automatic sorting device is provided.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a visual inspection automatic sorting device, comprising a sorting platform, a feeding belt is provided above the sorting platform, a mounting frame is provided on the front side of one end of the sorting platform, a visual detector is suspended in the middle above the mounting frame, a screw is provided below the front and rear sides of the visual detector, one end of the screw is fixedly connected to a connecting gear, the outer side of the connecting gear is meshingly connected to a toothed chain, a second motor is provided on the front side of one end of the toothed chain, the outer side of the screw is slidably connected to a liquid storage box, a sponge is provided on the upper clamp of the liquid storage box, a plurality of liquid-absorbing cotton threads are evenly provided on the inner side of the liquid storage box, and the top of the liquid-absorbing cotton threads is fixedly connected to the bottom of the sponge.
[0006] As a further solution of the utility model: a mounting plate is fixedly connected to both ends of the left and right ends of the visual detector, a first rotating shaft column block is fixedly connected to the middle of one end of the mounting plate located at the right end of the visual detector, a protective box is provided on the outside of the second motor, and a second rotating shaft column block is fixedly connected to the middle of the left end of the protective box.
[0007] As a further solution of the utility model: a fixed hanger plate is provided on the outer side of the first rotating shaft column block and the second rotating shaft column block, a fixing nut is provided on the left and right ends of the top of the fixed hanger plate, and the mounting clamp is rotatably connected to the corresponding fixed hanger plate through the second rotating shaft column block or the first rotating shaft column block.
[0008] As a further solution of the utility model: a concave clamping plate is fixedly connected to the bottom of one end of the installation hanging frame, and a clamping nut is provided in the middle of the bottom end of the concave clamping plate.
[0009] As a further solution of the utility model: a fan is provided on the rear side of one end of the feeding belt, a collecting box is provided opposite to the fan, and the collecting box is located on the rear side of the other end of the feeding belt.
[0010] As a further solution of the utility model: a discharge conveyor belt is provided at the bottom end of the inner side of the collecting box, and a first motor is provided at the rear side of one end of the discharge conveyor belt.
[0011] As a further solution of the utility model: a storage cavity is provided on the lower surface of the mounting splint facing the visual detector, a positioning chuck is fixedly connected to one end of the first rotating shaft column block, a rocker is slidably connected to the middle part below one end of the positioning chuck, and a positioning slot is provided at the connection between the rocker and the fixed hanging plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are: it is convenient to wipe and remove dust from the protective screen provided at the detection scanning port of the visual detector, which is beneficial to prevent the dust accumulated on the surface of the protective screen from affecting the effect of visual detection, and it is convenient to automatically transport the sorted unqualified products to the designated location.
[0013] 1. The second motor, screw, liquid storage box, sponge and liquid absorbing cotton thread are set up, and the second motor drives the screw to rotate. The rotating screw drives the connected liquid storage box and the sponge clamped on the top of the liquid storage box to slide from one end of the visual detector to the other end of the visual detector. During the sliding process of the sponge, the care liquid stored in the liquid storage box enters the sponge through the liquid absorbing cotton thread and soaks the sponge. The surface of the protective glass screen is wiped and dusted by the wet sponge, which is convenient for wiping and dusting the protective screen provided at the detection scanning port of the visual detector, and is beneficial to prevent the dust accumulated on the surface of the protective screen from affecting the effect of visual detection.
[0014] 2. Through the first motor and the discharging conveyor belt, when the unqualified products are pushed to one end of the fan by the feeding belt, the wind force blown by the fan pushes the unqualified products into the collecting box. When the unqualified products slide down onto the discharging conveyor belt under the guidance of the inner wall of the collecting box, the first motor drives the discharging conveyor belt to rotate and transport the unqualified products above to the designated position, so as to automatically transport the sorted unqualified products to the designated position, which is beneficial to prevent the unqualified products from stacking and colliding, causing secondary damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the cross-sectional structure of the main view of the utility model;
[0016] Figure 2 For this utility model Figure 1 The structural diagram of the enlarged view of the middle A part;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the front view of the liquid storage box of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the side view of the utility model.
[0019] In the figure: 1. Sorting table; 2. Feeding belt; 3. Installing hanging frame; 4. Clamp nut; 5. Fan; 6. Collecting box; 7. Discharge conveyor belt; 8. First motor; 9. Visual detector; 10. Screw; 11. Installing clamp; 12. First rotating shaft column block; 13. Rocker; 14. Positioning slot; 15. Liquid storage box; 16. Sponge; 17. Tooth chain; 18. Second motor; 19. Second rotating shaft column block; 20. Fixed hanging plate; 21. Fixed nut; 22. Connecting gear; 23. Liquid absorbing cotton thread. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 to Figure 4 In an embodiment of the utility model, a visual inspection automatic sorting device includes a sorting platform 1, a feeding belt 2 is provided above the sorting platform 1, a mounting frame 3 is provided on the front side of one end of the sorting platform 1, a visual detector 9 is suspended in the middle above the mounting frame 3, a screw 10 is provided below the front and rear sides of the visual detector 9, one end of the screw 10 is fixedly connected to a connecting gear 22, the outer side of the connecting gear 22 is meshedly connected to a toothed chain 17, a second motor 18 is provided on the front side of one end of the toothed chain 17, a liquid storage box 15 is slidably connected to the outer side of the screw 10, a sponge 16 is clamped above the liquid storage box 15, a plurality of liquid absorbing cotton threads 23 are evenly provided on the inner side of the liquid storage box 15, the top of the liquid absorbing cotton thread 23 is fixedly connected to the bottom of the sponge 16, and a storage cavity is provided on the lower surface of the mounting splint 11 facing one end of the visual detector 9.
[0022] In this embodiment: before use, the second motor 18 is connected to the connecting gear 22 fixedly connected to the output end and the toothed chain 17 provided on the outer side of the connecting gear 22, so that a group of connecting gears 22 can rotate synchronously, and the rotating connecting gear 22 will drive the screw 10 fixedly connected to the middle part of one end to rotate, and the rotating screw 10 will drive the connected liquid storage box 15 to slide from one end of the visual detector 9 to the other end of the visual detector 9, so that the sponge 16 clamped on the top of the liquid storage box 15 slides from one end of the visual detector 9 to the other end of the visual detector 9, and the sponge 16 is During the sliding process, the protective glass screen provided below the visual detector 9 will push the sponge 16. The suction force generated during the pushing process will absorb the care liquid stored in the liquid storage box 15 through the liquid-absorbing cotton thread 23 provided below. The care liquid enters the sponge 16 through the liquid-absorbing cotton thread 23 and soaks the sponge 16, so that the sponge 16 always remains moist. The moist sponge 16 wipes the surface of the protective glass screen for dust removal. After wiping the protective glass screen, the sponge 16 slides into the storage cavity, and the storage cavity protects the sponge 16 from dust.
[0023] Please refer to Figure 1 , Figure 2 and Figure 4A mounting plate 11 is fixedly connected to both ends of the visual detector 9, a first rotating shaft column block 12 is fixedly connected to the middle of one end of the mounting plate 11 provided at the right end of the visual detector 9, a protective box is provided on the outside of the second motor 18, a second rotating shaft column block 19 is fixedly connected to the middle of the left end of the protective box, one end of the first rotating shaft column block 12 is fixedly connected to a positioning chuck, a rocker 13 is slidably connected to the middle below one end of the positioning chuck, and a positioning slot 14 is provided at the connection between the rocker 13 and the fixed hanging plate 20.
[0024] In this embodiment: when adjusting the angle of the visual detector 9, the rocker 13 is rotated, and the rocker 13 drives the mounting plate 11 fixedly connected to one end of the first rotating shaft column block 12 to rotate through the positioning chuck with a clamp at one end and the first rotating shaft column block 12 fixedly connected to the middle part of one end of the positioning chuck. The rotating mounting plate 11 will drive the visual detector 9 fixedly connected at one end to rotate steadily to a specified angle under the restriction of the second rotating shaft column block 19, and then push the rocker 13 so that the rocker 13 slides to one end and is clamped in the positioning slot 14, thereby fixing the adjusted angle.
[0025] Please refer to Figure 1 , Figure 2 and Figure 4 A fixed hanger plate 20 is provided on the outer side of the first rotating shaft column block 12 and the second rotating shaft column block 19, and a fixing nut 21 is provided on the left and right ends of the top of the fixed hanger plate 20. The mounting clamp plate 11 is rotatably connected to the corresponding fixed hanger plate 20 through the second rotating shaft column block 19 or the first rotating shaft column block 12, and a concave clamp plate is fixedly connected to the bottom of one end of the mounting hanging frame 3, and a clamp nut 4 is provided in the middle of the bottom end of the concave clamp plate.
[0026] In this embodiment: during installation, the concave clamp plate fixedly connected to the bottom of the installation hanging frame 3 is clamped onto the positioning support plate fixedly connected below the sorting platform 1, and then the clamp nut 4 is rotated so that the clamp nut 4 is clamped onto the positioning support plate, thereby fixing the installation hanging frame 3 to the sorting platform 1, and then the fixed hanging plate 20 is clamped onto the top of the installation hanging frame 3, and then the fixing nut 21 is passed through the top of the fixed hanging plate 20 and the top of the installation hanging frame 3 and fixed with a nut, thereby fixing the fixed hanging plate 20 to the installation hanging frame 3, so that the installation clamp plate 11 connected to the fixed hanging plate 20 can be suspended and installed at the specified position.
[0027] Please refer to Figure 1 and Figure 4 A fan 5 is provided on the rear side of one end of the feeding belt 2, a collecting box 6 is provided opposite to the fan 5, the collecting box 6 is located on the rear side of the other end of the feeding belt 2, a discharge conveyor belt 7 is provided at the bottom end of the inner side of the collecting box 6, and a first motor 8 is provided on the rear side of one end of the discharge conveyor belt 7.
[0028] In this embodiment: when unqualified products move to one end of the fan 5 under the push of the feeding belt 2, the wind blown out by the fan 5 pushes the unqualified products into the collecting box 6. When the unqualified products slide down onto the discharge conveyor belt 7 under the guidance of the inner wall of the collecting box 6, the first motor 8 drives the discharge conveyor belt 7 to rotate and transport the unqualified products above to the designated position. The discharge is more convenient, which is beneficial to prevent the unqualified products from stacking and colliding, causing secondary damage.
[0029] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A visual inspection automatic sorting device, comprising a sorting table (1), characterized in that: A feeding belt (2) is provided above the sorting platform (1), a mounting frame (3) is provided at the front side of one end of the sorting platform (1), a visual detector (9) is suspended in the middle of the mounting frame (3), a screw rod (10) is provided below both the front and rear sides of the visual detector (9), one end of the screw rod (10) is fixedly connected to a connecting gear (22), the outer side of the connecting gear (22) is meshingly connected to a toothed chain (17), a second motor (18) is provided at the front side of one end of the toothed chain (17), the outer side of the screw rod (10) is slidably connected to a liquid storage box (15), a sponge (16) is clamped at the top of the liquid storage box (15), a plurality of liquid absorbing cotton threads (23) are evenly provided on the inner side of the liquid storage box (15), and the top of the liquid absorbing cotton thread (23) is fixedly connected to the bottom of the sponge (16).
2. A visual inspection automatic sorting device according to claim 1, characterized in that: The left and right ends of the visual detector (9) are both fixedly connected to a mounting plate (11); a first rotating shaft column block (12) is fixedly connected to the middle of one end of the mounting plate (11) located at the right end of the visual detector (9); a protective box is provided on the outside of the second motor (18); a second rotating shaft column block (19) is fixedly connected to the middle of the left end of the protective box.
3. A visual inspection automatic sorting device according to claim 2, characterized in that: A fixed hanging plate (20) is provided on the outer side of the first rotating shaft column block (12) and the second rotating shaft column block (19), and a fixing nut (21) is provided on the left and right ends of the top of the fixed hanging plate (20), and the mounting clamping plate (11) is rotatably connected to the corresponding fixed hanging plate (20) through the second rotating shaft column block (19) or the first rotating shaft column block (12).
4. The visual inspection automatic sorting device according to claim 1, characterized in that: A concave clamping plate is fixedly connected to the bottom of one end of the installation hanging frame (3), and a clamping nut (4) is provided in the middle of the bottom end of the concave clamping plate.
5. The visual inspection automatic sorting device according to claim 1, characterized in that: A fan (5) is provided on the rear side of one end of the feeding belt (2), and a material collecting box (6) is provided opposite to the fan (5). The material collecting box (6) is located on the rear side of the other end of the feeding belt (2).
6. A visual inspection automatic sorting device according to claim 5, characterized in that: A discharge conveyor belt (7) is provided at the bottom end of the inner side of the collecting box (6), and a first motor (8) is provided at the rear side of one end of the discharge conveyor belt (7).
7. The visual inspection automatic sorting device according to claim 2, characterized in that: A storage cavity is provided on the lower surface of the mounting clamp (11) facing the visual detector (9); a positioning chuck is fixedly connected to one end of the first rotating shaft column block (12); a rocker (13) is slidably connected to the middle part below one end of the positioning chuck; a positioning slot (14) is provided at the connection between the rocker (13) and the fixed hanging plate (20).