Feeding tool of punching machine

By using laser ranging sensors and tooling control centers in the feeding tooling of the stamping machine, the time point of the conveyor stop is automatically judged, which solves the problem of complex calculations and prone to errors in the prior art, and improves the feeding efficiency and automation.

CN222587927UActive Publication Date: 2025-03-11JILIN HONGYUAN IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420870676.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-11
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

When determining the time point of the conveyor stop, the calculation process of the existing stamping machine feeding tooling is complicated and prone to errors, affecting the feeding efficiency.

Method used

The laser ranging sensor and tooling control center are used to observe the plate position information through the laser ranging sensor, automatically determine the time point of the conveyor stop, and control the conveyor stop motion.

Benefits of technology

The automatic judgment process of material feeding tooling is simplified, the degree of automation of the stamping machine material feeding tooling is improved, human error is reduced, and material feeding efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of punching machines, and provides a feeding tool of a punching machine. The feeding tool of the punching machine comprises a conveyor, a positioner and a tool control center, the fixed end of the punching machine is embedded in the conveyor, and the moving end of the punching machine is located over the conveyor; the positioner comprises a laser distance measuring sensor and a transverse rail, the laser distance measuring sensor is located above the conveyor, and a measuring head of the laser distance measuring sensor faces the conveyor; the tool control center is electrically connected with the conveyor and the laser distance measuring sensor, the tool control center controls the conveyor to stop moving when the received measured value of the laser distance measuring sensor is suddenly changed from large to small, the feeding tool of the punching machine can automatically judge the stopping time point of the conveyor, the tedious calculation process is omitted, and the production efficiency is improved. And the automation degree of the feeding tool of the punching machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching machines, in particular to a feeding tool for a punching machine. Background Art

[0002] The punching machine can process the sheet metal quickly through the die, which has the characteristics of energy saving, high efficiency and low operation requirements. The processing process of the punching machine is extremely fast, and the processing efficiency of the punching machine is particularly affected by the punching machine feeding tooling.

[0003] Feeding by feeding tooling of stamping machines has gradually replaced the original manual feeding. The current feeding tooling of stamping machines stops intermittently. The time point of the intermittent stop of the tooling is calculated based on the feeding speed, processing size and processing time, so that the feeding tooling of the stamping machine can complete the feeding work. The calculation process is complicated and prone to errors. Utility Model Content

[0004] The utility model aims to provide a punching machine feeding tool, which can automatically determine the time point when the conveyor stops, omitting the cumbersome calculation process and improving the automation degree of the punching machine feeding tool.

[0005] The utility model provides a punching machine feeding tool, comprising:

[0006] A conveyor, the conveyor passes through a punching machine, the fixed end of the punching machine is embedded in the conveyor, and the upper surface of the fixed end of the punching machine coincides with the upper surface of the conveyor, and the moving end of the punching machine is located directly above the conveyor;

[0007] A locator, the locator comprising a laser distance sensor and a transverse track, the laser distance sensor being located above the rear half of the punching machine in the conveyor, and the measuring head of the laser distance sensor facing the conveyor, the laser distance sensor being slidably mounted on the transverse track, and the transverse track being fixedly connected to the conveyor;

[0008] A tool control center is electrically connected to the conveyor and the laser distance measuring sensor. When the tool control center receives a measurement value from the laser distance measuring sensor that suddenly changes from large to small, it controls the conveyor to stop moving.

[0009] Preferably, the positioner further comprises a longitudinal track, the longitudinal track is slidably mounted on the transverse track, and the laser ranging sensor is slidably mounted on the longitudinal track.

[0010] Preferably, the punching machine feeding tooling also includes a driving motor, and rack features are provided on the transverse track and the longitudinal track. The driving motor is electrically connected to the tooling control center, and the number of driving motors is 2. The two driving motors are respectively fixedly connected to the laser ranging sensor and the longitudinal track, and the driving end of the driving motor is engaged with the corresponding rack feature.

[0011] Preferably, the tooling control center is electrically connected to the punching machine, and the tooling control center starts the conveyor after receiving a signal from the punching machine after punching is completed.

[0012] Preferably, the conveyor comprises a conveyor belt, the number of the conveyor belts is 2, two of the conveyor belts are distributed in parallel, and the fixed end of the punching machine is located between the two conveyor belts.

[0013] Preferably, the conveyor further comprises vacuum suction cups, which are evenly distributed on the outer surface of the conveyor belt and embedded in the conveyor belt.

[0014] Preferably, the conveyor further comprises a limiting protrusion, and the limiting protrusion is integrally formed on the outermost side of the upper surface of the conveyor.

[0015] Preferably, the conveyor further comprises a transmission roller, wherein the transmission roller is located between the two conveyor belts, and a transmission roller is provided only in front of the punching machine, wherein the transmission rollers are closely arranged, and the highest point of the transmission roller coincides with the surface of the conveyor belt.

[0016] Preferably, the punching machine feeding tool further includes a flattening wheel, which is located directly above the frontmost conveying roller, and the gap between the flattening wheel and the conveying roller is the same as the thickness of the plate.

[0017] Preferably, the punching machine feeding tooling also includes a brush wheel, on which brush strips are evenly distributed, and the brush wheel is located in front of the conveyor entrance. The number of the brush wheels is 2, and the two brush wheels are respectively attached to the upper and lower surfaces of the plate.

[0018] The technical solution of the utility model observes the position information of the plate below the laser ranging sensor through the laser ranging sensor, and adjusts the lateral position of the laser ranging sensor through the lateral track so that the minimum margin position of the punching hole on the plate passes under the laser ranging sensor. When the front end of the plate passes or a punching hole on the plate passes, the laser ranging sensor releases a signal to the tooling control center, and the tooling control center controls the conveyor to stop. At this time, the stamping process is carried out, and the distance between the laser ranging sensor and the punching machine is fixed, and the distance between the laser ranging sensor and the punching machine is the margin of the two punching holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is an axonometric drawing of the feeding tooling of the punching machine of the utility model;

[0021] Figure 2 for Figure 1 Structural plan view of the feeding tooling of the middle punch press;

[0022] Figure 3 for Figure 1 Axonometric view of the positioner in the feeding fixture of the punch press;

[0023] Figure 4 for Figure 3 A partial enlarged view of the drive motor in the feeding fixture of the punch press;

[0024] Figure 5 for Figure 1 A cross-sectional view of the vacuum cup in the feeding tooling of the punch press;

[0025] Figure 6 for Figure 1 A type of stamping waste material remaining in the feeding tooling of the punch press;

[0026] Figure 7 for Figure 1 Another type of stamping waste remaining in the feeding tooling of the punch press.

[0027] Description of reference numerals:

[0028] 1. Conveyor; 11. Conveyor belt; 12. Vacuum suction cup; 13. Limiting protrusion; 14. Conveying roller; 2. Positioner; 21. Laser ranging sensor; 22. Horizontal track; 23. Longitudinal track; 3. Tooling control center; 4. Drive motor; 5. Leveling wheel; 6. Brush wheel. DETAILED DESCRIPTION

[0029] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0031] In the description of the present utility model, it should be understood that the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] Combination Figures 1 to 7 As shown, a punching machine feeding tool provided by the utility model includes a conveyor 1, a positioner 2 and a tool control center 3.

[0033] Combination Figures 1 to 7 As shown, the conveyor 1 passes through the punching machine, the fixed end of the punching machine is buried in the conveyor 1, and the upper surface of the fixed end of the punching machine coincides with the upper surface of the conveyor 1, and the moving end of the punching machine is located directly above the conveyor 1; the positioner 2 includes a laser ranging sensor 21 and a transverse track 22, the laser ranging sensor 21 is located in the conveyor 1 above the rear half of the punching machine, and the measuring head of the laser ranging sensor 21 faces the conveyor 1, the laser ranging sensor 21 is slidably assembled on the transverse track 22, and the transverse track 22 is fixedly connected to the conveyor 1; the tooling control center 3 is electrically connected to the conveyor 1 and the laser ranging sensor 21, and the tooling control center 3 controls the conveyor 1 to stop moving when receiving the measurement value of the laser ranging sensor 21 that suddenly changes from large to small.

[0034] In this embodiment, the laser ranging sensor 21 is used to observe the position information of the plate below the laser ranging sensor 21, and the lateral position of the laser ranging sensor 21 is adjusted by the lateral track 22, so that the minimum margin position of the punching hole on the plate passes under the laser ranging sensor 21. When the front end of the plate passes or a punching hole on the plate passes, the laser ranging sensor 21 will release a signal to the tooling control center 3, and the tooling control center 3 controls the conveyor 1 to stop. At this time, the stamping process is carried out, and the distance between the laser ranging sensor 21 and the punching machine is fixed, and the distance between the laser ranging sensor 21 and the punching machine is the margin of the two punching holes.

[0035] In this embodiment, the positioning is based on the front end of the plate or the end of a punching hole on the plate, and only the position and size of the minimum margin need to be considered. By fixing the distance between the laser ranging sensor 21 and the punching machine, it is ensured that the margins of each punching hole are equal during the punching process. By adjusting the lateral position of the laser ranging sensor 21, the minimum margin position of the punching hole on the plate passes under the laser ranging sensor 21, so that the distance between the laser ranging sensor 21 and the punching machine is the minimum margin of the two punching holes.

[0036] In this embodiment, combined with Figure 6 , Figure 7 As shown, by adjusting the lateral position of the laser ranging sensor 21, the punching machine feeding fixture can adapt to a variety of punching shapes. The horizontal dotted line in the figure indicates the position on the plate passing directly below the laser ranging sensor 21, and the vertical dotted line indicates the position of the plate directly below the laser ranging sensor 21 when the laser ranging sensor 21 sends a signal.

[0037] In some embodiments, in combination Figures 1 to 3 As shown, the positioner 2 also includes a longitudinal track 23, and the longitudinal track 23 is slidably assembled on the transverse track 22. The laser ranging sensor 21 is slidably assembled on the longitudinal track 23. The establishment of the longitudinal track 23 makes the position of the laser ranging sensor 21 more flexible. By adjusting the position of the laser ranging sensor 21 on the longitudinal track 23 and changing the distance between the laser ranging sensor 21 and the punching machine, more refined control of the margin can be achieved. For example, when the position of the minimum margin is at the edge, the laser ranging sensor 21 cannot be adjusted to above the minimum margin. At this time, the laser ranging sensor 21 is moved to above the margin that differs from the minimum margin by an integer, and the position of the laser ranging sensor 21 on the longitudinal track 23 is adjusted to increase or decrease the distance between the optical ranging sensor 21 and the punching machine by the size of the integer to ensure the size of the minimum margin.

[0038] In some embodiments, in combination Figures 1 to 4As shown, it also includes a drive motor 4, and rack features are provided on the transverse track 22 and the longitudinal track 23. The drive motor 4 is electrically connected to the tooling control center 3, and the number of drive motors 4 is 2. The two drive motors 4 are respectively fixedly connected to the laser ranging sensor 21 and the longitudinal track 23, and the driving end of the drive motor 4 is meshed with the corresponding rack features. The laser ranging sensor 21 is driven by the drive motor 4 electrically connected to the tooling control center 3 to control the position of the laser ranging sensor 21 on the transverse track 22 and the longitudinal track 23, so that after the size information of the stamping product is input into the tooling control center 3, the laser ranging sensor 21 automatically moves to the specified position, replacing the work process that should have been performed manually by the operator, with higher positioning accuracy and a deeper degree of automation.

[0039] In some embodiments, in combination Figure 1 to Figure 2 As shown, the tooling control center 3 is electrically connected to the punching machine. The tooling control center 3 starts the conveyor 1 after receiving the signal after the punching machine has completed punching, forming a logical closed loop in operation, eliminating the step of setting the stop time of the conveyor 1. At the same time, when a problem occurs in a certain link, the machine will stop, avoiding the continued operation of part of the structure causing material waste or equipment damage.

[0040] In some embodiments, in combination Figure 1 to Figure 2 As shown, the conveyor 1 includes a conveyor belt 11, the number of the conveyor belts 11 is 2, and the two conveyor belts 11 are distributed in parallel. The fixed end of the punching machine is located between the two conveyor belts 11, and the plate is driven by the two conveyor belts 11 to ensure the reliability of the plate driving in the whole process, and at the same time will not conflict with the position of the punching machine.

[0041] In some embodiments, in combination Figure 1 , Figure 2 and Figure 5 As shown, the conveyor 1 also includes a vacuum suction cup 12, and the vacuum suction cup 12 is evenly distributed on the outer surface of the conveyor belt 11. The vacuum suction cup 12 adsorbs the plate to ensure that the plate does not slide when the conveyor 1 stops or starts, thereby improving the control of the plate position accuracy. At the same time, the vacuum suction cup 12 is embedded in the conveyor belt 11, which can prevent the vacuum suction cup 12 from lifting the plate, thereby ensuring that the plate is not in full contact with the upper surface of the conveyor belt 11.

[0042] In some embodiments, in combination Figure 1 , Figure 2 As shown, the conveyor 1 also includes a limiting protrusion 13, which is integrally formed on the outermost side of the upper surface of the conveyor 1 and plays a limiting role in the process of the plate entering the conveyor 1, thereby reducing the requirements for the entry position and angle of the plate in the process of the plate entering the conveyor 1.

[0043] In some embodiments, in combination Figure 1 , Figure 2 As shown, the conveyor 1 also includes a transmission roller 14, which is located between the two conveyor belts 11. The transmission roller 14 is only provided in front of the punching machine. The transmission rollers 14 are closely arranged, and the highest point of the transmission roller 14 coincides with the surface of the conveyor belt 11. The transmission roller 14 can provide support for the middle part of the plate to prevent the middle part of the plate from being deformed due to its own weight and affecting the stamping effect. At the same time, the friction between the transmission roller 14 and the surface of the plate is smaller, which is beneficial to improving the stamping quality.

[0044] In some embodiments, in combination Figure 1 , Figure 2 As shown, it also includes a smoothing wheel 5, which is located directly above the frontmost conveying roller 14, and the gap between the smoothing wheel 5 and the conveying roller 14 is the same as the thickness of the plate. The plate is smoothed by the cooperation of the smoothing wheel 5 and the frontmost conveying roller 14, thereby improving the flatness of the plate entering the conveyor 1.

[0045] In some embodiments, in combination Figure 1 , Figure 2 As shown, it also includes a brush wheel 6, on which brush strips are evenly distributed. The brush wheel 6 is located in front of the entrance of the conveyor 1. The number of the brush wheels 6 is 2, and the two brush wheels 6 are respectively attached to the upper and lower surfaces of the plate. The impurities on both sides of the plate are brushed away by the brush wheels 6, which is beneficial to improving the stamping quality. At the same time, the brush wheels 6 arranged opposite to each other up and down ensure the balance of force on the plate, reducing the impact on the plate during the process of brushing away impurities.

[0046] Working process: Pre-adjust the position of the laser distance sensor 21 on the transverse track 22 according to the contour of the punching so that the position of the minimum margin is achieved, so that the laser distance sensor 21 passes directly below the laser distance sensor 21, and the position of the laser distance sensor 21 on the longitudinal track 23 is adjusted according to the size of the minimum margin, and the distance between the laser distance sensor 21 and the punching machine is changed to achieve the control of the size of the margin; then put the plate in, the plate first passes through the brush wheel 6 to brush off the surface impurities and then enters the conveyor 1; the plate first passes through the flattening wheel 5 and the frontmost conveying roller 14 to improve the flatness of the plate; then the two sides of the plate are attached to the conveyor belt 11, and the vacuum suction cup 1 embedded in the conveyor belt 11 2 The sheet is adsorbed on the conveyor belt 11 to prevent the sheet from sliding, and the middle part of the sheet is supported by the conveyor roller 14 to prevent friction between the sheet and the conveyor 1; when the front end of the sheet or the end of the punched hole on the sheet passes under the laser distance sensor 21, the laser distance sensor 21 sends a signal to the tooling control center 3, and the tooling control center 3 controls the conveyor 1 to stop and start the punching machine; after the punching machine completes the punching, it sends a signal to the tooling control center 3, and the tooling control center 3 starts the conveyor 1 again; until the front end of the next sheet or the end of the punched hole on the sheet passes under the laser distance sensor 21, and the above process is repeated.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A punching machine feeding tool, characterized in that: include: A conveyor (1), the conveyor (1) passes through a punching machine, the fixed end of the punching machine is embedded in the conveyor (1), the upper surface of the fixed end of the punching machine coincides with the upper surface of the conveyor (1), and the moving end of the punching machine is located directly above the conveyor (1); A locator (2), the locator (2) comprising a laser distance sensor (21) and a transverse track (22), the laser distance sensor (21) being located above the rear half of the punching machine in the conveyor (1), and the measuring head of the laser distance sensor (21) facing the conveyor (1), the laser distance sensor (21) being slidably mounted on the transverse track (22), and the transverse track (22) being fixedly connected to the conveyor (1); A tool control center (3), wherein the tool control center (3) is electrically connected to the conveyor (1) and the laser distance sensor (21), and when the tool control center (3) receives a measurement value from the laser distance sensor (21) that suddenly changes from large to small, it controls the conveyor (1) to stop moving.

2. The punching machine feeding tool according to claim 1, characterized in that: The positioner (2) further comprises a longitudinal track (23), wherein the longitudinal track (23) is slidably mounted on the transverse track (22), and the laser distance measuring sensor (21) is slidably mounted on the longitudinal track (23).

3. The punching machine feeding tool according to claim 2, characterized in that: It also includes a drive motor (4), the transverse track (22) and the longitudinal track (23) are provided with rack features, the drive motor (4) is electrically connected to the tooling control center (3), and the number of the drive motors (4) is 2, the two drive motors (4) are respectively fixedly connected to the laser ranging sensor (21) and the longitudinal track (23), and the drive end of the drive motor (4) is meshed with the corresponding rack feature.

4. The punching machine feeding tool according to claim 1, characterized in that: The tooling control center (3) is electrically connected to the punching machine, and the tooling control center (3) starts the conveyor (1) after receiving a signal from the punching machine indicating that punching is completed.

5. The punching machine feeding tool according to claim 1, characterized in that: The conveyor (1) comprises a conveyor belt (11), the number of the conveyor belts (11) is 2, two of the conveyor belts (11) are arranged in parallel, and the fixed end of the punching machine is located between the two conveyor belts (11).

6. The punching machine feeding tool according to claim 5, characterized in that: The conveyor (1) further comprises vacuum suction cups (12), wherein the vacuum suction cups (12) are evenly distributed on the outer surface of the conveyor belt (11), and the vacuum suction cups (12) are embedded in the conveyor belt (11).

7. The punching machine feeding tool according to claim 5, characterized in that: The conveyor (1) further comprises a limiting protrusion (13), wherein the limiting protrusion (13) is integrally formed on the outermost side of the upper surface of the conveyor (1).

8. The punching machine feeding tool according to claim 6, characterized in that: The conveyor (1) further comprises a transmission roller (14), wherein the transmission roller (14) is located between the two conveyor belts (11), and the transmission roller (14) is provided only in front of the punching machine. The transmission rollers (14) are closely arranged, and the highest point of the transmission roller (14) coincides with the surface of the conveyor belt (11).

9. The punching machine feeding tool according to claim 8, characterized in that: It also includes a flattening wheel (5), which is located directly above the frontmost conveying roller (14), and the gap between the flattening wheel (5) and the conveying roller (14) is the same as the thickness of the plate.

10. The punching machine feeding tool according to claim 1, characterized in that: It also comprises a brush wheel (6), on which brush strips are evenly distributed. The brush wheel (6) is located in front of the entrance of the conveyor (1). The number of the brush wheels (6) is 2, and the two brush wheels (6) are respectively attached to the upper and lower surfaces of the plate.