Container side plate turnover device

By designing the container side plate flip device, and using multiple flip modules and driving mechanisms to achieve automatic flip, the problem of flipping difficulties during the container side plate welding process is solved, welding efficiency and safety are improved, and labor costs are saved.

CN222588607UActive Publication Date: 2025-03-11ZHENGZHOU KEHUI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421306144.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the welding process, the container side plate is large in size and requires double-sided welding, which leads to difficulty in flipping and low welding efficiency.

Method used

A container side plate flip device is designed, including a base and a plurality of flip modules arranged at intervals. Each module includes a support seat, a flip clamping mechanism and a drive mechanism. Through the coordinated work of the flip clamping mechanism and the drive mechanism, the automatic flip of the container side plate is realized.

Benefits of technology

It significantly improves the efficiency of container side plate flips, realizes automatic flips, reduces manual participation, saves labor costs, and ensures the stability and safety of the flip process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222588607U_ABST
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Abstract

The utility model relates to a container side plate turnover device which comprises a base and a plurality of turnover modules arranged on the base at intervals, each turnover module comprises a supporting seat and a turnover clamping mechanism, the supporting seats are arranged on the base, and the turnover clamping mechanisms are arranged on the supporting seats in a sliding mode. A first driving mechanism used for driving the turnover clamping mechanism to move along the supporting seat is arranged on the base, the turnover clamping mechanism comprises an upper clamping plate, a lower clamping plate, a turnover seat and a second driving mechanism, a container side plate is inserted between the upper clamping plate and the lower clamping plate, and the end parts of the upper clamping plate and the lower clamping plate are rotationally arranged on the turnover seat; the second driving mechanism is arranged on the overturning base and used for driving the upper clamping plate and the lower clamping plate to overturn, and the overturning base is arranged on the supporting base in a sliding mode. The container side plate overturning device solves the problem that overturning is difficult when double-face welding is needed in the welding process of a container side plate, and welding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of overturning devices, in particular to a container side plate overturning device. Background Art

[0002] The container side panels are large in size and require double-sided welding, which makes welding more difficult. The current solution is to use workshop cranes and other equipment to assist in flipping them. This flipping method is time-consuming and labor-intensive, making it difficult to improve the welding efficiency of the container side panels. Utility Model Content

[0003] The utility model aims to provide a container side plate turning device to solve the current problems.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A container side panel flipping device comprises a base and a plurality of flipping modules arranged at intervals on the base, the flipping modules comprising a support seat and a flipping clamping mechanism, the support seat is arranged on the base, the flipping clamping mechanism is slidably arranged on the support seat, the base is provided with a first driving mechanism for driving the flipping clamping mechanism to move along the support seat, the flipping clamping mechanism comprises an upper clamping plate, a lower clamping plate, a flipping seat and a second driving mechanism, the space between the upper clamping plate and the lower clamping plate is used for inserting the container side panel, the ends of the upper clamping plate and the lower clamping plate are rotatably arranged on the flipping seat, the second driving mechanism is arranged on the flipping seat, and is used to drive the upper clamping plate and the lower clamping plate to flip, and the flipping seat is slidably arranged on the support seat.

[0006] Furthermore, the first driving mechanism includes a first driving motor, a driving shaft, a driving sprocket and a driving chain, wherein the first driving motor is arranged on the base, the driving sprocket and the driving chain are arranged in each of the supporting seats, and the first driving motor is connected to each of the driving sprockets through the driving shaft.

[0007] Furthermore, a first slide rail is provided on the support seat along the length direction, the flip seat is slidably provided on the first slide rail, the drive chain is connected to the flip seat, and the rotation of the drive sprocket is used to drive the flip seat to move along the first slide rail.

[0008] Furthermore, a mounting plate is rotatably arranged in the flip seat, ends of the upper clamping plate and the lower clamping plate are connected to the mounting plate, and the second driving mechanism includes a second driving motor, which is connected to the mounting plate and is used to drive the mounting plate to flip.

[0009] Furthermore, an upper telescopic cylinder and an upper clamping block are provided on the upper clamping plate, and the upper telescopic cylinder is used to drive the upper clamping block to move up and down. A lower telescopic cylinder and a lower clamping block are provided on the lower clamping plate, and the lower telescopic cylinder is used to drive the lower clamping block to move up and down. The upper clamping block and the lower clamping block are used to clamp the container side panel.

[0010] Furthermore, two side clamping mechanisms are arranged at intervals on the lower clamping plate, and the side clamping mechanisms include a side clamping cylinder and a side clamping plate, and the side clamping cylinder is used to drive the side clamping plate to move along the lower clamping plate.

[0011] Furthermore, a first limiting column for limiting the turning limit of the lower clamping plate is disposed at one end of the support seat, and a second limiting column for limiting the turning limit of the upper clamping plate is disposed at the other end.

[0012] Beneficial effects of the utility model:

[0013] The container side panel flipping device of the utility model can move multiple container side panels at the same time by designing multiple flipping modules and being equipped with a first driving mechanism, which greatly reduces the time required for flipping a single side panel and significantly improves the flipping efficiency. Compared with the traditional flipping method that relies on equipment such as workshop cranes, the device realizes automatic flipping without the need for direct human involvement in the flipping process, which greatly saves labor costs. The design of the rotating clamping mechanism makes the clamping and flipping operations of the container side panels simple and quick. The operator only needs to use the control mechanism to flip the side panels without complicated operation processes. The clamping space between the upper clamping plate and the lower clamping plate and the side clamping mechanism ensure the stability of the container side panels during the flipping process, avoid the sliding or tilting phenomenon that may occur in the side panels during the flipping process, and ensure the flipping quality. The utility model realizes efficient and stable flipping of the container side panels, improves flipping efficiency and safety, and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the container side panel turning device of the utility model;

[0015] Figure 2 yes Figure 1 The structural diagram at A in the middle;

[0016] Figure 3 It is a structural schematic diagram of the turning and clamping mechanism in the container side panel turning device of the utility model;

[0017] Figure 4 yes Figure 3 A schematic diagram of the structure from another angle;

[0018] Figure 5 yes Figure 4 Schematic diagram of the structure at B in the middle;

[0019] Figure 6 yes Figure 5 Schematic diagram of the structure at C in the middle.

[0020] The names corresponding to the marks in the figure are:

[0021] 1. Base, 2. Flip module, 21. Support seat, 211. First slide rail, 22. Flip clamping mechanism, 221. Upper clamping plate, 2211. Upper telescopic cylinder, 2212. Upper clamping block, 222. Lower clamping plate, 2221. Lower telescopic cylinder, 2222. Lower clamping block, 223. Flip seat, 224. Second drive mechanism, 2241. Second drive motor, 225. Mounting plate, 3. First drive mechanism, 31. First drive motor, 32. Drive shaft, 33. Drive sprocket, 34. Drive chain, 4. Side clamping mechanism, 41. Side clamping cylinder, 42. Side clamping plate, 51. First limit column, 52. Second limit column. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] The utility model provides a container side panel flipping device, which is used to solve the problem that the container side panel is difficult to flip when double-sided welding is required during welding, thereby improving welding efficiency. The utility model will be described in detail below in conjunction with the accompanying drawings and embodiments.

[0024] like Figure 1 - Figure 6 As shown, the container side panel turning device of this embodiment includes a base 1 and a plurality of turning modules 2 arranged at intervals on the base 1. The turning module 2 includes a support seat 21 and a turning clamping mechanism 22. The support seat 21 is fixedly arranged on the base 1, and the turning clamping mechanism 22 is slidably arranged on the support seat 21. The base 1 is provided with a first driving mechanism 3 for driving the turning clamping mechanism 22 to move along the support seat 21.

[0025] The flip clamping mechanism 22 includes an upper clamping plate 221, a lower clamping plate 222, a flip seat 223 and a second driving mechanism 224. A clamping space for inserting the container side plate is formed between the upper clamping plate 221 and the lower clamping plate 222. The ends of the upper clamping plate 221 and the lower clamping plate 222 are rotatably arranged on the flip seat 223, and the second driving mechanism 224 is arranged on the flip seat 223 to drive the upper clamping plate 221 and the lower clamping plate 222 to flip relative to the flip seat 223. The flip seat 223 is slidably arranged on the support seat 21, so as to realize the position adjustment after flipping, which is convenient for welding the container side plate.

[0026] like Figure 1 , Figure 2 and Figure 6 As shown, the first driving mechanism 3 includes a first driving motor 31, a driving shaft 32, a driving sprocket 33 and a driving chain 34. The first driving motor 31 is arranged on the base 1, and each supporting seat 21 is provided with a driving sprocket 33 and a driving chain 34. The first driving motor 31 is connected to each driving sprocket 33 through the driving shaft 32, thereby driving the driving sprocket 33 and the driving chain 34 to rotate, and then driving the flip seat 223 to move along the supporting seat 21.

[0027] like Figure 3 As shown, the support seat 21 is provided with a first slide rail 211 along the length direction, and the flip seat 223 is slidably provided on the first slide rail 211. The driving chain 34 is connected to the flip seat 223, and the rotation of the driving sprocket 33 drives the flip seat 223 to move along the first slide rail 211 through the driving chain 34.

[0028] like Figure 3 As shown, a mounting plate 225 is rotatably arranged in the flip seat 223, and the ends of the upper clamping plate 221 and the lower clamping plate 222 are connected to the mounting plate 225. The second driving mechanism 224 includes a second driving motor 2241, which is connected to the mounting plate 225 and is used to drive the mounting plate 225 to flip relative to the flip seat 223, thereby driving the upper clamping plate 221 and the lower clamping plate 222 to flip.

[0029] like Figure 3 As shown, the upper clamping plate 221 is provided with an upper telescopic cylinder 2211 and an upper clamping block 2212, and the upper telescopic cylinder 2211 is used to drive the upper clamping block 2212 to move up and down. The lower clamping plate 222 is provided with a lower telescopic cylinder 2221 and a lower clamping block 2222, and the lower telescopic cylinder 2221 is used to drive the lower clamping block 2222 to move up and down. The upper clamping block 2212 and the lower clamping block 2222 are used to clamp the container side plate.

[0030] like Figure 3 - Figure 6 As shown, two side clamping mechanisms 4 are arranged at intervals on the lower clamping plate 222. The side clamping mechanism 4 includes a side clamping cylinder 41 and a side clamping plate 42. The side clamping cylinder 41 is used to drive the side clamping plate 42 to move along the lower clamping plate 222, thereby achieving side clamping of the container side plate.

[0031] like Figure 3As shown, a first limiting column 51 for limiting the turning limit of the lower clamping plate 222 is provided at one end of the support seat 21, and a second limiting column 52 for limiting the turning limit of the upper clamping plate 221 is provided at the other end. When the container side plate turns over to a specified angle, the first limiting column 51 and the second limiting column 52 contact the lower clamping plate 222 and the upper clamping plate 221 respectively, thereby limiting their further turning, ensuring the safety and accuracy of the turning process.

[0032] Working principle:

[0033] Insert the container side panel into the clamping space formed between the upper clamping plate 221 and the lower clamping plate 222. The upper clamping block 2212 and the lower clamping block 2222 are driven by the upper telescopic cylinder 2211 and the lower telescopic cylinder 2221 to move upward and downward respectively, thereby clamping the container side panel. At the same time, the side clamping cylinder 41 drives the side clamping plate 42 to move along the lower clamping plate 222 to clamp the side of the container side panel, thereby welding this side. After welding is completed, start the first drive motor 31, drive the drive sprocket 33 to rotate through the drive shaft 32, and then drive the drive chain 34 and the flip seat 223 to move along the first slide rail 211 on the support seat 21. The movement of the flip seat 223 drives the mounting plate 225, the upper clamping plate 221 and the lower clamping plate 222 to move together, and move the container side panel to the starting position of flipping. Start the second drive motor 2241 to drive the mounting plate 225 to flip relative to the flip seat 223. Since the ends of the upper clamping plate 221 and the lower clamping plate 222 are rotatably arranged on the mounting plate 225, the upper clamping plate 221 and the lower clamping plate 222 and the container side plate therebetween will flip accordingly. During the flipping process, the first limit column 51 and the second limit column 52 respectively limit the flipping limit of the lower clamping plate 222 and the upper clamping plate 221 to ensure the safety and accuracy of the flipping process. When the container side plate flips to the required angle, the second drive motor 2241 is turned off, the flipping is stopped, and the welding of the next side is performed. Then, the flip seat 223 is driven by the first drive motor 31 to return to the initial position, and the flipped container side plate is brought back to the starting position. The upper telescopic cylinder 2211, the lower telescopic cylinder 2221 and the side clamping cylinder 41 are loosened to release the clamping of the container side plate, so that it can be safely unloaded or the next operation is performed. The entire flipping process realizes the efficient and stable flipping of the container side plate through the coordinated work of the first drive mechanism and the second drive mechanism, which greatly improves the efficiency of subsequent work such as welding. At the same time, the design of the limiting mechanism ensures the safety and accuracy of the flipping process.

[0034] Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the protection scope of the utility model.

Claims

1. A container side panel turning device, characterized in that: It includes a base and a plurality of flip modules arranged on the base at intervals, the flip module includes a support seat and a flip clamping mechanism, the support seat is arranged on the base, the flip clamping mechanism is slidably arranged on the support seat, the base is provided with a first driving mechanism for driving the flip clamping mechanism to move along the support seat, the flip clamping mechanism includes an upper clamping plate, a lower clamping plate, a flip seat and a second driving mechanism, the space between the upper clamping plate and the lower clamping plate is used for inserting the container side plate, the ends of the upper clamping plate and the lower clamping plate are rotatably arranged on the flip seat, the second driving mechanism is arranged on the flip seat, and is used to drive the upper clamping plate and the lower clamping plate to flip, and the flip seat is slidably arranged on the support seat.

2. The container side panel turning device according to claim 1, characterized in that: The first driving mechanism includes a first driving motor, a driving shaft, a driving sprocket and a driving chain, wherein the first driving motor is arranged on the base, and the driving sprocket and the driving chain are arranged in each of the supporting seats, and the first driving motor is connected to each of the driving sprockets through the driving shaft.

3. The container side panel turning device according to claim 2 is characterized in that: A first slide rail is arranged on the support seat along the length direction, the flip seat is slidably arranged on the first slide rail, the driving chain is connected to the flip seat, and the rotation of the driving sprocket is used to drive the flip seat to move along the first slide rail.

4. The container side panel turning device according to claim 3 is characterized in that: A mounting plate is rotatably arranged in the flip seat, ends of the upper clamping plate and the lower clamping plate are connected to the mounting plate, and the second driving mechanism includes a second driving motor, which is connected to the mounting plate and is used to drive the mounting plate to flip.

5. The container side panel turning device according to claim 4 is characterized in that: The upper clamping plate is provided with an upper telescopic cylinder and an upper clamping block, and the upper telescopic cylinder is used to drive the upper clamping block to move up and down. The lower clamping plate is provided with a lower telescopic cylinder and a lower clamping block, and the lower telescopic cylinder is used to drive the lower clamping block to move up and down. The upper clamping block and the lower clamping block are used to clamp the container side panel.

6. The container side panel turning device according to claim 5, characterized in that: Two side clamping mechanisms are arranged on the lower clamping plate at intervals. The side clamping mechanisms include a side clamping cylinder and a side clamping plate. The side clamping cylinder is used to drive the side clamping plate to move along the lower clamping plate.

7. The container side panel turning device according to claim 6, characterized in that: A first limiting column for limiting the turning limit of the lower clamping plate is arranged at one end of the support seat, and a second limiting column for limiting the turning limit of the upper clamping plate is arranged at the other end.