Hollow plate bumping damage repairing device

By designing a hollow plate bruise repair device including a clamping assembly and an adjustment assembly, the problem of limited fixed limit range in the prior art is solved, and effective repair of different size plate rollers is achieved, and the repair effect and convenience of use is improved.

CN222589055UActive Publication Date: 2025-03-11TIANJIN JINGGONG HUAHUI PLATE MAKING TECH DEV
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Patent Information

Application Number
CN202420820999.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-11
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The fixed limit range of existing hollow plate damage repair devices is limited, and it is impossible to effectively repair plate rollers of different sizes.

Method used

A hollow plate bruise repair device including a clamping assembly and an adjustment assembly is designed. Through the cooperation of the hydraulic rod and the limiting handle, adjustable clamping and position adjustment of the plate roller is realized to adapt to plate rollers of different sizes.

Benefits of technology

The device can effectively repair different size plate rollers, avoid local depressions, improve repair effect and convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hollow plate bruise repairing device which comprises a bottom plate, a repairing assembly is arranged on the outer wall of the bottom plate, an adjusting assembly is fixedly connected to the outer wall of the bottom plate, and a clamping assembly is fixedly connected to the outer wall of the adjusting assembly. The clamping assembly comprises a lower connecting seat, and the inner wall of the lower connecting seat is fixedly connected with a first hydraulic rod; according to the hollow plate bruise repairing device, the clamping assembly is arranged and used in cooperation with the adjusting assembly, in the using process, a plate roller needing to be repaired is placed in the cylinder, the position of a limiting handle is rotated and adjusted to fix the outer wall of the plate roller, and the height of the cylinder and the plate roller is controlled and used through a first hydraulic rod; according to the plate roller repairing assembly, the plate roller and the repairing assembly are used in cooperation so as to achieve a good repairing effect, the repairing position of the plate roller can be movably adjusted by controlling and using the second hydraulic rod, and by means of the assembly, roundness correction can be conveniently conducted on the plate rollers with different sizes and diameters, and subsequent welding work of the plate rollers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of plate rollers, in particular to a hollow plate bruise repairing device. Background Art

[0002] Plate rollers are also called steel rollers. They are divided into hollow rollers and solid rollers, shaft rollers and non-shaft rollers. They are generally used for plate making. The surface of the roller is copper-plated, and the pattern is engraved by the gravure electronic engraving machine, and then plated with a layer of chrome.

[0003] The existing technology has the following problems:

[0004] The hollow plate damage repair device in the prior art has a limited fixed limit range during use, which greatly limits the size range of the repairable plate roller. Therefore, it is necessary to design a hollow plate damage repair device with an adjustable clamping effect. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a hollow plate dent repair device to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solution adopted by the utility model is as follows: a hollow plate bruise repair device, comprising a bottom plate, the outer wall of the bottom plate is provided with a repair component, the outer wall of the bottom plate is fixedly connected to an adjustment component, and the outer wall of the adjustment component is fixedly connected to a clamping component;

[0007] The clamping assembly comprises a lower connecting seat, an inner wall of which is fixedly connected to a first hydraulic rod, one end of which is fixedly connected to an upper connecting seat, and an outer wall of which is fixedly connected to a clamping cylinder.

[0008] Preferably, the chuck comprises a cylinder body, an inner pad is fixedly connected to the inner wall of the cylinder body, a limiting handle is threadedly connected to the inner wall of the cylinder body, and one end of the limiting handle is fixedly connected to a rubber pad.

[0009] Preferably, the adjustment component includes a positioning plate fixedly arranged on the outer wall of the bottom plate, the outer wall of the positioning plate is fixedly connected to a second hydraulic rod, one end of the second hydraulic rod is fixedly connected to a sliding plate, and the outer wall of the sliding plate is fixedly connected to the outer wall of the lower connecting seat; through the setting of the clamping component and in conjunction with the adjustment component, during use, the plate roller to be repaired is placed in the cylinder body, the position of the limit handle is rotated to adjust the outer wall of the plate roller, and the height of the cylinder body and the plate roller is controlled by the first hydraulic rod to lift and lower the height, so that the plate roller and the repair component are used in conjunction to achieve a better repair effect, wherein the control of the use of the second hydraulic rod can realize the movement and adjustment of the repair position of the plate roller. The setting of this component is convenient for rounding plate rollers of different sizes and diameters, and is convenient for subsequent welding of the plate mix, and the tightness of the plate mix can be adjusted when it is fixed during production, which greatly avoids the occurrence of local depressions, improves the use effect of the device, and provides convenience for users.

[0010] Preferably, the repair component includes a limit seat fixedly arranged on the outer wall of the base plate, the inner wall of the limit seat is provided with a guide groove, the inner wall of the guide groove is provided with a repair rod, and the top of the limit seat is provided with a hand wheel.

[0011] Preferably, a screw rod is fixedly connected to the bottom of the hand wheel, an outer wall of the screw rod is threadedly connected to the inner wall of the limit seat, a pressure block is movably connected to the bottom of the screw rod, and an outer wall of the pressure block is fit-connected to the outer wall of the repair rod.

[0012] Preferably, the repair rod comprises a supporting top rod fixedly arranged on the bottom plate, and the inner wall of the supporting top rod is movably connected with a correction rod.

[0013] Preferably, the outer wall of the correction rod is provided with a ruler, and the inner wall of one end of the correction rod is movably connected with a tip through a hinge; through the setting of the repair component, in use, the distance between the damaged part and the plate head is measured with a ruler, and then the same distance is measured on the correction rod to determine the position of the ruler, when the inner wall of the plate roller contacts the inside of the repair rod; second, the plate roller is placed on the shelf with the damaged concave surface facing down, the correction rod is extended into the plate, the end face is close to the ruler, and the tip at the front end of the correction rod is aligned with the repair concave part; third, the hand wheel is turned, the screw is downward, the correction rod is pressed, and the tip installed on the front end of the correction rod is driven to make the dent bulge outward, so that the damage can be repaired; fourth, the diameter is measured with an outside micrometer, and the repair can be repeated several times to meet the size requirements.

[0014] The beneficial effects of the utility model are as follows: 1. The hollow plate bruise repairing device is used in conjunction with the adjustment component through the setting of the clamping component. During use, the plate roller to be repaired is placed in the cylinder, the position of the limit handle is rotated to adjust the position to fix the outer wall of the plate roller, and the height of the cylinder and the plate roller is controlled by the first hydraulic rod to be raised and lowered, so that the plate roller and the repairing component are used in conjunction to achieve a better repair effect. Among them, the control of the use of the second hydraulic rod can realize the movement and adjustment of the repair position of the plate roller. The setting of this component is convenient for calibrating the plate rollers of different sizes and diameters, and is convenient for subsequent welding of the plate mix. The plate mix can also be adjusted for tightness during production and fixation, which greatly avoids the occurrence of local depressions, improves the use effect of the device, and provides convenience for users.

[0015] The hollow plate bruise repairing device, through the setting of the repair component, is used in conjunction with the clamping component to repair the plate roller during use, thereby reducing expenses, saving costs, improving the environmental protection effect of the device, and providing convenience for users. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is the main view of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the chuck of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the repair component of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the adjustment component of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the repair rod of the utility model.

[0023] In the figure: 1. bottom plate; 2. clamping assembly; 201. clamping cylinder; 2011. cylinder; 2012. inner pad; 2013. limit handle; 202. upper connecting seat; 203. first hydraulic rod; 204. lower connecting seat; 3. adjustment assembly; 301. positioning plate; 302. second hydraulic rod; 303. sliding plate; 4. repair assembly; 401. limit seat; 402. guide groove; 403. repair rod; 4031. correction rod; 4032. support top rod; 4033. ruler; 4034. top rod; 404. hand wheel. DETAILED DESCRIPTION

[0024] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0025] According to an embodiment of the utility model, a hollow plate bruise repairing device is provided. Embodiment 1

[0026] like Figure 1-Figure 6 As shown, the hollow plate damage repair device according to the embodiment of the utility model comprises a bottom plate 1, the outer wall of the bottom plate 1 is provided with a repair component 4, the outer wall of the bottom plate 1 is fixedly connected with an adjustment component 3, and the outer wall of the adjustment component 3 is fixedly connected with a clamping component 2;

[0027] The clamping assembly 2 includes a lower connecting seat 204, the inner wall of which is fixedly connected to a first hydraulic rod 203, one end of which is fixedly connected to an upper connecting seat 202, and the outer wall of which is fixedly connected to a clamping tube 201;

[0028] The clamping tube 201 includes a cylinder 2011, an inner pad 2012 is fixedly connected to the inner wall of the cylinder 2011, a limit handle 2013 is threadedly connected to the inner wall of the cylinder 2011, and one end of the limit handle 2013 is fixedly connected to the rubber pad;

[0029] The adjustment assembly 3 includes a positioning plate 301 fixedly arranged on the outer wall of the base plate 1, the outer wall of the positioning plate 301 is fixedly connected to the second hydraulic rod 302, one end of the second hydraulic rod 302 is fixedly connected to the sliding plate 303, and the outer wall of the sliding plate 303 is fixedly connected to the outer wall of the lower connecting seat 204.

[0030] In this embodiment, through the setting of the clamping component 2 and the use in conjunction with the adjustment component 3, during use, the plate roller that needs to be repaired is placed in the cylinder 2011, the position of the limit handle 2013 is rotated to adjust the position to fix the outer wall of the plate roller, and the first hydraulic rod 203 is controlled to lift the height of the cylinder 2011 and the plate roller, so that the plate roller and the repair component 4 are used in conjunction to achieve a better repair effect, wherein the control of the use of the second hydraulic rod 302 can realize the movement and adjustment of the repair position of the plate roller. The setting of this component is convenient for calibrating the plate rollers of different sizes and diameters, and is convenient for subsequent welding of the plate rollers. The plate rollers can also be fixed during production to adjust the tightness, which greatly avoids the occurrence of local depressions, improves the use effect of the device, and provides convenience for users. Embodiment 2

[0031] On the basis of the first embodiment, the preferred embodiment of the hollow plate damage repair device provided by the utility model is as follows: Figure 1-Figure 6 As shown: the repair component 4 includes a limit seat 401 fixedly arranged on the outer wall of the bottom plate 1, a guide groove 402 is opened on the inner wall of the limit seat 401, a repair rod 403 is arranged on the inner wall of the guide groove 402, and a hand wheel 404 is arranged on the top of the limit seat 401;

[0032] The bottom of the hand wheel 404 is fixedly connected with a screw rod, the outer wall of the screw rod is threadedly connected with the inner wall of the limit seat 401, and the bottom of the screw rod is movably connected with a pressure block, and the outer wall of the pressure block is fitted and connected with the outer wall of the repair rod 403;

[0033] The repair rod 403 includes a supporting top rod 4032 fixedly arranged on the bottom plate 1, and the inner wall of the supporting top rod 4032 is movably connected with a correction rod 4031;

[0034] A scale 4033 is provided on the outer wall of the correction rod 4031, and a top 4034 is movably connected to the inner wall of one end of the correction rod 4031 through a hinge.

[0035] In this embodiment, through the setting of the repair component 4, during use, a ruler is used to measure the distance between the damaged part and the plate head, and then the same distance is measured on the correction rod to determine the position of the ruler 4033, when the inner wall of the plate roller contacts the inside of the repair rod 403; second, the plate roller is placed on the shelf with the damaged concave surface facing down, and the correction rod 4031 is inserted into the plate with the end face close to the ruler, and the top of the front end of the correction rod 4031 is aligned with the repair concave part; third, the hand wheel is turned, the screw is downward, and the correction rod is pressed, which drives the top 4034 installed at the front end of the correction rod to make the dent bulge outward, so that the damage can be repaired; fourth, the diameter is measured with an outside micrometer, and the repair can be repeated several times to meet the size requirements.

[0036] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0037] In actual application, the plate roller to be repaired is placed in the cylinder 2011, the position of the limit handle 2013 is rotated to fix the outer wall of the plate roller, and the first hydraulic rod 203 is controlled to lift the height of the cylinder 2011 and the plate roller, so that the plate roller and the repair component 4 can be used together to achieve a better repair effect. Among them, the second hydraulic rod 302 can be controlled to move and adjust the repair position of the plate roller. Start repair: 1. Use a ruler to measure the distance between the damaged part and the plate head, and then measure the same distance on the correction rod. 1. Determine the position of ruler 4033 when the inner wall of the plate roller contacts the inside of the repair rod 403; 2. Place the plate roller with the damaged concave surface facing downward on the shelf, extend the correction rod 4031 into the plate, with the end face close to the ruler, and align the top of the front end of the correction rod 4031 with the repair concave part; 3. Turn the hand wheel, move the lead screw downward, press the correction rod, and drive the top 4034 installed on the front end of the correction rod to make the concave part bulge outward, so as to repair the damage; 4. Measure the diameter with an outside micrometer. The repair can also be repeated several times to meet the size requirements.

[0038] In summary, with the aid of the above-mentioned technical scheme of the utility model, the hollow plate bruise repair device is used in conjunction with the adjustment component 3 through the setting of the clamping component 2. During use, the plate roller to be repaired is placed in the cylinder 2011, the position of the limit handle 2013 is rotated to adjust the position to fix the outer wall of the plate roller, and the height of the cylinder 2011 and the plate roller is controlled and raised by the first hydraulic rod 203, so that the plate roller and the repair component 4 are used in conjunction to achieve a better repair effect, wherein the control of the use of the second hydraulic rod 302 can realize the movement and adjustment of the repair position of the plate roller. The setting of this component is convenient for rounding plate rollers of different sizes and diameters, and is convenient for subsequent welding of the plate mix. The plate mix can also be adjusted for tightness during production and fixation, which greatly avoids the occurrence of local depressions, improves the use effect of the device, and provides convenience for users; through the setting of the repair component 4, during use, it is used in conjunction with the clamping component 2 to repair the plate roller, which reduces costs, saves costs, improves the environmental protection use effect of the device, and provides convenience for users.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A hollow plate dent repair device, comprising a bottom plate (1), characterized in that: The outer wall of the base plate (1) is provided with a repair component (4), the outer wall of the base plate (1) is fixedly connected to an adjustment component (3), and the outer wall of the adjustment component (3) is fixedly connected to a clamping component (2); The clamping assembly (2) comprises a lower connecting seat (204), the inner wall of the lower connecting seat (204) being fixedly connected to a first hydraulic rod (203), one end of the first hydraulic rod (203) being fixedly connected to an upper connecting seat (202), and the outer wall of the upper connecting seat (202) being fixedly connected to a clamping cylinder (201).

2. A hollow plate damage repair device according to claim 1, characterized in that: The clamping cylinder (201) comprises a cylinder body (2011), the inner wall of the cylinder body (2011) is fixedly connected to an inner pad (212), the inner wall of the cylinder body (2011) is threadedly connected to a limiting handle (2013), and one end of the limiting handle (2013) is fixedly connected to a rubber pad.

3. A hollow plate damage repair device according to claim 1, characterized in that: The adjustment assembly (3) comprises a positioning plate (301) fixedly arranged on the outer wall of the base plate (1); the outer wall of the positioning plate (301) is fixedly connected to a second hydraulic rod (302); one end of the second hydraulic rod (302) is fixedly connected to a sliding plate (303); and the outer wall of the sliding plate (303) is fixedly connected to the outer wall of the lower connecting seat (204).

4. A hollow plate damage repair device according to claim 1, characterized in that: The repair component (4) comprises a limit seat (401) fixedly arranged on the outer wall of the base plate (1); a guide groove (402) is provided on the inner wall of the limit seat (401); a repair rod (403) is provided on the inner wall of the guide groove (402); and a hand wheel (404) is provided on the top of the limit seat (401).

5. A hollow plate damage repair device according to claim 4, characterized in that: A screw rod is fixedly connected to the bottom of the hand wheel (404), the outer wall of the screw rod is threadedly connected to the inner wall of the limit seat (401), and a pressure block is movably connected to the bottom of the screw rod, the outer wall of the pressure block is fit-connected to the outer wall of the repair rod (403).

6. A hollow plate damage repair device according to claim 4, characterized in that: The repair rod (403) comprises a supporting top rod (4032) fixedly arranged on the bottom plate (1), and the inner wall of the supporting top rod (4032) is movably connected to a correction rod (4031).

7. A hollow plate damage repair device according to claim 6, characterized in that: The outer wall of the correction rod (4031) is provided with a scale (4033), and the inner wall of one end of the correction rod (4031) is movably connected to a top point (4034) via a hinge.