Asphalt pavement paving hot joint compacting device

By using a telescopic rod to adjust the final height and the rotary shaft to set the steel ball to reduce friction in the asphalt pavement hot joint compaction device, the problem of fixing the height and friction of the compaction wheel in the prior art is solved, and more efficient compaction and energy loss are achieved.

CN222594514UActive Publication Date: 2025-03-11SHANDONG YUCHENG LIFUDA HIGHWAY ENG CO LTD
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Patent Information

Application Number
CN202420417989.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-03-11
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

In the existing asphalt pavement hot joint compaction device, the height of the compaction wheel is fixed, making it difficult to adjust up and down according to the use requirements, resulting in easy collision and friction damage on uneven road surfaces, and the friction force is high during rotation, affecting efficiency and energy loss.

Method used

The reinforcing rod connects the reinforcement block and the cover to achieve up and down adjustment of the final shaft, and multiple steel balls are arranged through the rotation shaft to change the surface contact between the shaft sleeve and the rotation shaft to point contact, reducing friction.

Benefits of technology

It avoids collision between the finale and the road surface and unnecessary compaction, reduces friction resistance and motor energy loss, and improves the walking convenience and rotation efficiency of the finale.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222594514U_ABST
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Abstract

The utility model discloses an asphalt pavement paving hot joint compacting device, which belongs to the technical field of asphalt pavement paving and comprises a cover cap and a motor box, reinforcing blocks are respectively and fixedly arranged on the left side and the right side of the upper end of the cover cap, telescopic rods are fixedly arranged at the upper ends of the reinforcing blocks, the reinforcing blocks are connected through the telescopic rods, and the reinforcing blocks are connected with the cover cap. The telescopic rod drives the cover cap to perform up-and-down lifting adjustment, so that the shaft sleeve is indirectly driven to perform up-and-down lifting adjustment, the shaft sleeve drives the pressing shaft to perform up-and-down lifting adjustment, the situation that the pressing shaft collides with a road surface during walking is avoided, the road surface is prevented from being crushed by the pressing shaft, and the pressing shaft conveniently walks; the steel balls separate the shaft sleeve from the rotating shaft, so that surface contact between the shaft sleeve and the rotating shaft is changed into point contact between the steel balls and the shaft sleeve, the contact area is reduced, friction is reduced, resistance generated by friction is reduced, rotating work of the pressing shaft is facilitated, and energy loss of a motor is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt pavement paving, and more specifically to a hot joint compacting device for asphalt pavement paving. Background Art

[0002] Asphalt is a dark brown complex mixture of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid, mostly in the form of liquid or semi-solid petroleum. The surface is black and soluble in carbon disulfide and carbon tetrachloride. Asphalt is an organic gelling material that is waterproof, moisture-proof and anti-corrosive. Asphalt can be mainly divided into three types: coal tar asphalt, petroleum asphalt and natural asphalt: among them, coal tar asphalt is a by-product of coking. Petroleum asphalt is the residue after crude oil distillation. Natural asphalt is stored underground, some of which form mineral layers or accumulate on the surface of the earth's crust. Asphalt is mainly used in industries such as coatings, plastics, rubber, and paving roads.

[0003] For example, the announcement number CN117188253A discloses a hot joint compacting device for asphalt pavement paving, which mainly includes a transmission shaft and a base for installing a compacting roller, a bearing is provided at the connection between the base and the compacting roller, the central axis of the compacting roller passes through the bearing to realize the rotation of the compacting roller around the axis of the central axis, one end of the central axis of the compacting roller is fixedly connected to a driven gear, a fixed frame is provided on the top of the base, a counterweight is installed inside the fixed frame, a stepper motor is installed on the outer wall of the fixed frame, the stepper motor is electrically connected to the control device, the output shaft of the stepper motor is fixedly connected to an output gear, and the two ends of the transmission shaft are fixedly connected to transmission gears meshing with the output gear and the driven gear respectively. The hot joint compacting device for asphalt pavement paving improves the construction efficiency, construction quality and safety, as well as the portability during use and transportation through the internal structural innovation and the handle design of the outer wall of the box shell, and plays a significant role in the construction of hot joints of asphalt pavement.

[0004] It can be seen from the above-mentioned public scheme that the height of the hot joint compacting wheel for asphalt pavement paving is currently mostly fixed, and it is not easy to adjust it up and down according to the requirements of use. The compacting wheel that is difficult to adjust is easy to collide with the road surface when encountering uneven road surfaces, and is easy to damage the road surface that does not need to be compacted, which brings a lot of inconvenience to use. At the same time, when the compacting shaft rotates, there is surface contact friction between the rotating shaft and the sleeve. The surface contact friction not only generates a large friction force that affects the rotation of the compacting shaft, but also easily causes friction damage at the contact point, thereby wasting a lot of mechanical energy. Utility Model Content

[0005] The utility model aims to provide a hot joint compacting device for asphalt pavement paving, so as to solve the problems of up and down lifting and lowering adjustment of the compacting wheel and the rotation of the compacting wheel.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot joint compacting device for asphalt pavement paving, comprising a cover and a motor box, wherein reinforcement blocks are fixedly arranged on the left and right sides of the upper end of the cover, a telescopic rod is fixedly arranged on the upper end of the reinforcement block, a crossbeam is fixedly arranged on the upper end of the telescopic rod, shaft sleeves are fixedly arranged on the left and right sides of the lower end of the cover, a pressure shaft is rotatably arranged inside the cover, a rotating shaft is fixedly arranged on the left and right sides of the pressure shaft, a stopper is fixedly arranged at one end of the rotating shaft, a plurality of steel balls are rotatably arranged on the rotating shaft, a motor is fixedly arranged inside the motor box, a motor shaft of the motor is fixedly arranged with a connecting shaft, and the connecting shaft A plurality of reinforcing ribs are fixedly arranged, and the rotating shaft is sleeved with a card cover, which is connected to the reinforcing block by a telescopic rod, and the reinforcing block is connected to the cover cover, so that the cover cover can be driven up and down by the telescopic rod to be adjusted, thereby indirectly driving the shaft sleeve to be raised and lowered, and the shaft sleeve drives the pressing shaft to be raised and lowered, so as to avoid the pressing shaft colliding with the road surface during walking, and to avoid the pressing shaft damaging the road surface, so as to facilitate the walking of the pressing shaft. At the same time, a plurality of steel balls are arranged by the rotating shaft, and the steel balls separate the shaft sleeve from the rotating shaft, so that the surface contact between the shaft sleeve and the rotating shaft is changed to the point contact formed by the steel balls and the shaft sleeve, thereby reducing the contact area, reducing friction, reducing the resistance caused by friction, facilitating the rotation of the pressing shaft, and reducing the energy loss of the motor.

[0007] Preferably, protective covers are fixedly provided on the left and right sides of the upper end of the cross beam respectively, and the upper end of the telescopic rod is arranged inside the protective cover. By setting the cover, the pressure shaft is wrapped and protected, and by setting the cover, the cross beam and the pressure shaft are connected and assembled. By setting the protective cover, the upper end of the telescopic rod is wrapped and protected, and by setting the corrugated sleeve, the lower end of the telescopic rod is wrapped and protected, and it will not affect the telescopic work of the telescopic rod.

[0008] Preferably, corrugated sleeves are fixedly provided on the left and right sides of the lower end of the cross beam, the lower end of the telescopic rod is arranged inside the corrugated sleeve, and the lower end of the corrugated sleeve is fixedly provided on the upper end of the reinforcement block. The cross beam is supported and limited by the setting of the suspension rod and the suspension block, and is installed on the external conveying machinery through the suspension block, so as to install the whole device, and the whole device is suspended by the suspension rod, and the rotating shaft is limited by the setting of the shaft sleeve to facilitate the rotation of the rotating shaft.

[0009] Preferably, a suspension rod is fixedly provided on the left and right sides of the upper end of the crossbeam respectively, and a suspension block is fixedly provided on the upper end of the suspension rod, and the suspension block is provided with a plurality of threaded holes. By setting the stop block, the left and right sides of the rotating shaft are blocked and limited, by setting the hanger, the motor is limited, and by setting the motor box, the motor is wrapped and protected.

[0010] Preferably, the rotating shaft rotates through the interior of the shaft sleeve, and the stopper rotates to contact a side surface of the shaft sleeve. The installation stability of the connection between the coupling shaft and the stopper is increased by providing the reinforcing ribs.

[0011] Preferably, the steel ball is rotatably arranged inside the shaft sleeve, a hanger is fixedly arranged on the right side of the cover, and a motor box is fixedly arranged on the lower end of the hanger.

[0012] Preferably, the left side of the coupling is fixedly arranged on the right side of the stopper, the left side of the reinforcing rib is fixedly arranged on the right side of the stopper, and the card cover is fixedly sleeved on the shaft sleeve.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) The utility model connects the reinforcement block to the cover through a telescopic rod, and the reinforcement block is connected to the cover, so that the cover can be driven by the telescopic rod to be raised and lowered, thereby indirectly driving the shaft sleeve to be raised and lowered, and the shaft sleeve drives the pressure shaft to be raised and lowered, so as to avoid the pressure shaft from colliding with the road surface during walking, and avoid the pressure shaft from damaging the road surface, which facilitates the movement of the pressure shaft.

[0015] (2) The utility model sets a plurality of steel balls by rolling the rotating shaft, and the steel balls separate the shaft sleeve from the rotating shaft, so that the surface contact between the shaft sleeve and the rotating shaft is changed to point contact formed by the steel balls and the shaft sleeve, thereby reducing the contact area, reducing friction, reducing the resistance caused by friction, facilitating the rotation of the shaft, and reducing the energy loss of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of the cover of the utility model;

[0017] Figure 2 It is a three-dimensional diagram of the connection between the pressing shaft and the rotating shaft of the utility model;

[0018] Figure 3 A three-dimensional diagram of the shaft sleeve of the utility model;

[0019] Figure 4 It is a partial cross-sectional view of the overall structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 6 It is an enlarged partial cross-sectional view of the connection between the rotating shaft and the rotating shaft of the utility model;

[0022] Figure 7 It is an enlarged right view of the connection between the stopper and the coupling shaft of the utility model.

[0023] Description of the numbers in the figure:

[0024] 1 cover, 2 reinforcement block, 3 telescopic rod, 4 beam, 5 protective cover, 6 corrugated sleeve, 7 suspension rod, 8 suspension block, 9 threaded hole, 10 bushing, 11 pressure shaft, 12 rotating shaft, 13 stopper, 14 steel ball, 15 hanger, 16 motor box, 17 motor, 18 motor shaft, 19 connecting shaft, 20 reinforcement rib, 21 cover. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] See also Figure 1-7 The hot joint compacting device for asphalt pavement paving shown in the figure comprises a cover 1 and a motor box 16. A reinforcement block 2 is fixedly arranged on the left and right sides of the upper end of the cover 1. A telescopic rod 3 is fixedly arranged on the upper end of the reinforcement block 2. The model of the telescopic rod 3 is YNT-03. The plug of the telescopic rod 3 is plugged into an external power supply and belongs to the prior art. A crossbeam 4 is fixedly arranged on the upper end of the telescopic rod 3. Axle sleeves 10 are fixedly arranged on the left and right sides of the lower end of the cover 1. A pressing shaft is arranged inside the cover 1 for rotation. 11, a rotating shaft 12 is fixedly provided on the left and right sides of the pressing shaft 11, a stopper 13 is fixedly provided on one end of the rotating shaft 12, a plurality of steel balls 14 are rotatably provided on the rotating shaft 12, a motor 17 is fixedly provided inside the motor box 16, the model of the motor 17 is YE2, the plug of the motor 17 is plugged into an external power supply, and belongs to the prior art, a connecting shaft 19 is fixedly provided on the motor shaft 18 of the motor 17, a plurality of reinforcing ribs 20 are fixedly provided on the connecting shaft 19, and a card cover 21 is rotatably sleeved on the rotating shaft 12.

[0028] In order to facilitate the up and down lifting and adjusting of the pressure shaft, protective covers 5 are fixedly provided on the left and right sides of the upper end of the beam 4, the upper end of the telescopic rod 3 is arranged inside the protective cover 5, and corrugated sleeves 6 are fixedly provided on the left and right sides of the lower end of the beam 4, the lower end of the telescopic rod 3 is arranged inside the corrugated sleeve 6, and the lower end of the corrugated sleeve 6 is fixedly provided on the upper end of the reinforcement block 2, and hanging rods 7 are fixedly provided on the left and right sides of the upper end of the beam 4, and a hanging block 8 is fixedly provided on the upper end of the hanging rod 7, and the hanging block 8 is provided with multiple threaded holes 9.

[0029] In this embodiment, the reinforcement block 2 is connected to the cover 1 through the telescopic rod 3, so that the cover 1 can be driven up and down by the telescopic rod 3 to adjust the lifting and lowering, thereby indirectly driving the sleeve 10 to be raised and lowered, and the sleeve 10 drives the pressure shaft 11 to be raised and lowered, so as to avoid the pressure shaft 11 from colliding with the road surface during walking, and to avoid the pressure shaft 11 from damaging the road surface, so as to facilitate the walking of the pressure shaft 11.

[0030] Example 2

[0031] See also Figure 1-7 The present embodiment further explains Example 1. The figure shows an asphalt pavement paving hot joint compacting device, including a cover 1 and a motor box 16. Reinforcement blocks 2 are fixedly provided on the left and right sides of the upper end of the cover 1, a telescopic rod 3 is fixedly provided on the upper end of the reinforcement block 2, a crossbeam 4 is fixedly provided on the upper end of the telescopic rod 3, and shaft sleeves 10 are fixedly provided on the left and right sides of the lower end of the cover 1. A pressing shaft 11 is rotatably provided inside the cover 1, and a rotating shaft 12 is fixedly provided on the left and right sides of the pressing shaft 11, a stopper 13 is fixedly provided at one end of the rotating shaft 12, and a plurality of steel balls 14 are rotatably provided on the rotating shaft 12. A motor 17 is fixedly provided inside the motor box 16, a connecting shaft 19 is fixedly provided on the motor shaft 18 of the motor 17, a plurality of reinforcing ribs 20 are fixedly provided on the connecting shaft 19, and a card cover 21 is rotatably sleeved on the rotating shaft 12.

[0032] In order to facilitate the rotation of the pressing shaft, the rotating shaft 12 rotates through the inside of the sleeve 10, the stopper 13 rotates and contacts the side surface of the sleeve 10, the steel ball 14 is rollingly set inside the sleeve 10, the right side of the cover 1 is fixedly provided with a hanger 15, the lower end of the hanger 15 is fixedly provided with a motor box 16, the left side of the connecting shaft 19 is fixedly provided on the right side of the stopper 13, the left side of the reinforcing rib 20 is fixedly provided on the right side of the stopper 13, and the card cover 21 is fixedly sleeved on the sleeve 10.

[0033] In this embodiment, multiple steel balls 14 are set by rolling on the rotating shaft 12. The steel balls 14 separate the sleeve 10 from the rotating shaft 12, so that the surface contact between the sleeve 10 and the rotating shaft 12 is changed to point contact formed by the steel balls 14 and the sleeve 10, thereby reducing the contact area, reducing friction, reducing the resistance caused by friction, facilitating the rotation of the pressing shaft 11, and reducing the energy loss of the motor 17.

[0034] The hanging block 8 is installed and limited on the conveying machinery where it needs to be installed by multiple bolts. Then, when the pressure shaft 11 needs to be adjusted, the telescopic rod 3 is started, and the telescopic rod 3 drives the cover 1 to move downward. When the pressure shaft 11 moves downward to a suitable position, the telescopic rod 3 is paused, and then the motor 17 is started. The motor 17 works and the motor shaft 18 rotates, so that the connecting shaft 19 drives the block 13 to rotate, and then the rotating shaft 12 drives the pressure shaft 11 to rotate, and then the position that needs to be compacted can be compacted. At the same time, multiple steel balls 14 are set by the rotating shaft 12. The steel balls 14 separate the shaft sleeve 10 from the rotating shaft 12, so that the surface contact between the shaft sleeve 10 and the rotating shaft 12 is changed to the point contact formed by the steel balls 14 and the shaft sleeve 10, thereby reducing the contact area, reducing friction, and reducing the resistance caused by friction, facilitating the rotation of the pressure shaft 11, and reducing the energy loss of the motor 17.

[0035] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A hot joint compacting device for asphalt pavement paving, comprising a cover (1) and a motor box (16), characterized in that: Reinforcement blocks (2) are fixedly arranged on the left and right sides of the upper end of the cover (1), a telescopic rod (3) is fixedly arranged on the upper end of the reinforcement block (2), a crossbeam (4) is fixedly arranged on the upper end of the telescopic rod (3), a shaft sleeve (10) is fixedly arranged on the left and right sides of the lower end of the cover (1), a pressing shaft (11) is rotatably arranged inside the cover (1), a rotating shaft (12) is fixedly arranged on the left and right sides of the pressing shaft (11), a stopper (13) is fixedly arranged at one end of the rotating shaft (12), a plurality of steel balls (14) are rotatably arranged on the rotating shaft (12), a motor (17) is fixedly arranged inside the motor box (16), a connecting shaft (19) is fixedly arranged on the motor shaft (18) of the motor (17), a plurality of reinforcing ribs (20) are fixedly arranged on the connecting shaft (19), and a card cover (21) is rotatably sleeved on the rotating shaft (12).

2. The hot joint compacting device for asphalt pavement paving according to claim 1 is characterized by: Protective covers (5) are fixedly arranged on the left and right sides of the upper end of the cross beam (4), and the upper end of the telescopic rod (3) is arranged inside the protective cover (5).

3. The hot joint compacting device for asphalt pavement paving according to claim 1 is characterized by: The left and right sides of the lower end of the crossbeam (4) are respectively fixedly provided with corrugated sleeves (6), the lower end of the telescopic rod (3) is arranged inside the corrugated sleeve (6), and the lower end of the corrugated sleeve (6) is fixedly provided on the upper end of the reinforcement block (2).

4. The hot joint compacting device for asphalt pavement paving according to claim 1 is characterized by: A suspension rod (7) is fixedly provided on the left and right sides of the upper end of the cross beam (4), and a suspension block (8) is fixedly provided on the upper end of the suspension rod (7), and the suspension block (8) is provided with a plurality of threaded holes (9).

5. The hot joint compacting device for asphalt pavement paving according to claim 1 is characterized by: The rotating shaft (12) rotates and passes through the interior of the shaft sleeve (10), and the stopper (13) rotates and contacts a side surface of the shaft sleeve (10).

6. The hot joint compacting device for asphalt pavement paving according to claim 1 is characterized by: The steel ball (14) is rotatably arranged inside the shaft sleeve (10), a hanger (15) is fixedly arranged on the right side of the cover (1), and a motor box (16) is fixedly arranged at the lower end of the hanger (15).

7. The hot joint compacting device for asphalt pavement paving according to claim 1 is characterized by: The left side of the connecting shaft (19) is fixedly arranged on the right side of the stopper (13), the left side of the reinforcing rib (20) is fixedly arranged on the right side of the stopper (13), and the card cover (21) is fixedly sleeved on the shaft sleeve (10).

Citation Information

Patent Citations

  • Asphalt pavement paving hot joint compacting device

    CN117188253A