Arch frame clamping device and tunnel engineering trolley

By designing an arch clamping device with a driving mechanism and support, the existing gripper structure is insufficient and the adjustment range is limited, efficient angle adjustment and stable clamping of the arch frame are achieved, and construction efficiency and safety are improved.

CN222596087UActive Publication Date: 2025-03-11HUNAN BLUE OCEAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421022569.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-03-11
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing gripper structure has weak strength, small contact surface, easy to slip, and limited adjustment range, which affects construction efficiency and safety.

Method used

An arch clamping device is designed, including a gripping arm, a drive mechanism, a arch gripper and a support member. The drive mechanism drives the arch gripper to pitch, swing or rotate through a transmission connection to improve the angle adjustment range; the support member provides stable support through the support rod and sleeve.

Benefits of technology

The angle adjustment range of the arch frame gripper drives the arch frame is significantly improved, clamping stability is enhanced, and construction efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an arch center clamping device and a tunnel engineering trolley, and relates to the technical field of tunnel construction equipment. The lagging jack clamping device comprises a grabbing arm, a driving mechanism, a lagging jack grabbing hand and a supporting piece. The driving mechanism is arranged on the grabbing arm and is used for driving the arch gripper to pitch, swing or rotate; the supporting piece is detachably arranged on the arch frame gripper and used for supporting and limiting the arch frame. Therefore, the lagging jack is clamped by the lagging jack gripper, and the lagging jack gripper is driven by the driving mechanism to pitch, swing or rotate, so that the angle adjustment range of the lagging jack driven by the lagging jack gripper is greatly enlarged, the posture of the lagging jack can be adjusted more quickly, and the construction efficiency is remarkably improved; in addition, the arch frames are supported through the supporting pieces, so that the multi-truss arch frames are more stable in the arch erecting process, bolt assembly is facilitated, and the construction efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction equipment, in particular to an arch clamping device and a tunnel engineering trolley. Background Art

[0002] During the tunnel construction process, a supporting structure is needed to support the tunnel to prevent the tunnel wall from collapsing. The current supporting structure is mainly an arch frame structure, and the installation position of the arch frame in the tunnel has strict dimensional control.

[0003] However, the existing gripper structure is weak in strength and has a small contact surface with the arch frame, which makes it easy to slip and cause other grippers to be subjected to greater force instantly, resulting in gripper breakage. In addition, the existing gripper structure has a limited adjustment range for the arch frame. For example, it can usually only adjust the left and right swing angle of the arch frame, but cannot adjust the longitudinal deflection, which will cause difficulties in the vertical arch docking and affect the construction efficiency. In addition, due to the large span of the multi-frame arch frame, it is easy to shake when grasping, which has a certain impact on the overall structure of the arch frame and the safety of the construction environment. Utility Model Content

[0004] The purpose of the utility model is to provide an arch frame clamping device and a tunnel engineering trolley, which improves the angle adjustment range of the arch frame driven by the arch frame gripper, facilitates faster adjustment of the arch frame posture, and improves the stability of the clamped arch frame, thereby improving construction efficiency and construction safety.

[0005] The embodiment of the utility model is achieved as follows:

[0006] In a first aspect, the utility model provides an arch frame clamping device, including a gripping arm, a driving mechanism, an arch frame gripper, and a support member;

[0007] The driving mechanism is arranged on the grab arm, and is used to drive the arch frame grabber to pitch, swing or rotate; the supporting member is detachably arranged on the arch frame grabber, and is used to support and limit the arch frame.

[0008] In an optional embodiment, the driving mechanism includes a pitch driving member, a rotation driving member and a swing driving member which are transmission-connected, the pitch driving member is connected to the grab arm, and the swing driving member is connected to the arch grabber.

[0009] In an optional embodiment, the driving mechanism further includes a fixing member connected to the rotary driving member, one end of the pitch driving member is hinged to the grabbing arm, and the other end is hinged to the fixing member, and the fixing member is also hinged to the grabbing arm.

[0010] In an optional embodiment, the driving mechanism also includes an adjustment seat, which is connected to the rotary driving member, and the arch frame gripper is rotatably arranged on the adjustment seat, one end of the swing driving member is hinged to the adjustment seat, and the other end is hinged to the arch frame gripper.

[0011] In an optional embodiment, the support member includes a support rod, and the support rod is arranged on the arch gripper.

[0012] In an optional embodiment, the support member further includes a sleeve and a fastener, the sleeve is disposed on the arch gripper, the support rod is movably disposed in the sleeve, and the fastener is disposed on the sleeve and used to fix the support rod.

[0013] In an optional embodiment, the number of the support rods includes at least two, at least two of the support rods are disposed at left and right ends of the arch frame gripper, and at least two of the support rods are used together to support the arch frame.

[0014] In an optional embodiment, the support rod is a telescopic structure.

[0015] In an optional embodiment, the arch frame gripper includes a support platform, a clamping drive, and at least two clamping claws, the two clamping claws are rotatably arranged on the support platform, and the two ends of the clamping drive are respectively hinged to the two clamping claws for driving the two clamping claws to clamp the arch frame;

[0016] The arch clamping device also includes a fixing mechanism, which is arranged on the side wall of the supporting platform and is used to fix the hanging basket.

[0017] In a second aspect, the utility model provides a tunnel engineering trolley, comprising an arch clamping device as described in any one of the aforementioned embodiments.

[0018] The beneficial effects of the arch frame clamping device and tunnel engineering trolley provided by the embodiments of the utility model include: clamping the arch frame through the arch frame gripper, and driving the arch frame gripper to pitch, swing or rotate through the driving mechanism, which greatly improves the angle adjustment range of the arch frame driven by the arch frame gripper, thereby facilitating faster adjustment of the posture of the arch frame, thereby significantly improving construction efficiency; not only that, the arch frame is also supported by the support member, which can make multiple arch frames more stable when erecting the arch, facilitate bolt assembly, and further improve construction efficiency and construction safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 One of the structural schematic diagrams of the arch clamping device provided in the embodiment of the utility model;

[0021] Figure 2 The second structural schematic diagram of the arch clamping device provided in the embodiment of the utility model;

[0022] Figure 3 The third structural schematic diagram of the arch clamping device provided in the embodiment of the utility model.

[0023] Icons: 10-arch frame clamping device; 100-grasping arm; 200-driving mechanism; 210-pitch driving member; 220-slewing driving member; 230-swing driving member; 240-fixing member; 250-adjusting seat; 300-arch frame gripper; 310-support platform; 320-clamping driving member; 330-clamping claw; 340-limiting member; 400-support member; 410-support rod; 420-sleeve; 430-fastener; 500-fixing mechanism; 20-arch frame. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0028] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] During the tunnel construction process, a supporting structure is needed to support the tunnel to prevent the tunnel wall from collapsing. The current supporting structure is mainly an arch frame structure, and the installation position of the arch frame in the tunnel has strict dimensional control.

[0031] The existing gripper structure is weak in strength and has a small contact surface with the arch frame, which makes it easy to slip, causing a single or several grippers to be subjected to greater force instantaneously, resulting in the gripper breaking. At the same time, a complete arch frame is composed of multiple small arch frames, so the grabbing arch frame needs to be adjusted in multiple postures at the docking point so that the two sections of the arch frame can fit perfectly. The existing gripper structure can only adjust the left and right swing angle of the arch frame within one plane, and the arch frame has no longitudinal deflection angle, which makes it difficult to dock the vertical arch and affects the construction efficiency. Since the span of multiple arch frames is large, it is easy to shake during grabbing, which has a certain impact on the overall structure of the arch frame and the safety of the construction environment.

[0032] Based on the above problems, the embodiment of the utility model provides a tunnel engineering trolley, which is suitable for tunnel construction operations, such as arch erection operations, drilling operations, and grouting operations in tunnels. The tunnel engineering trolley includes a trolley and an arch frame clamping device arranged on the trolley, and the trolley can drive the arch frame clamping device to move and control the arch frame clamping device to complete the arch erection construction operation.

[0033] For details, see Figures 1 to 3 The arch frame clamping device 10 includes a grab arm 100, a driving mechanism 200, an arch frame grabber 300 and a support member 400.

[0034] Among them, the driving mechanism 200 is arranged on the grab arm 100, the arch frame grab 300 is connected to the driving mechanism 200, the arch frame grab 300 is used to clamp the arch frame 20, and the driving mechanism 200 is used to drive the arch frame grab 300 to pitch, swing or rotate; the support member 400 is detachably arranged on the arch frame grab 300, and the support member 400 is used to support and limit the multiple arch frames 20. In this embodiment, the arch frame 20 is clamped by the arch frame grab 300, and the arch frame grab 300 is driven to pitch, swing or rotate by the driving mechanism 200, which greatly improves the angle adjustment range of the arch frame 20 driven by the arch frame grab 300, so as to facilitate faster adjustment of the posture of the arch frame 20, thereby significantly improving the construction efficiency; not only that, the arch frame 20 is also supported by the support member 400, which can play a good supporting role in supporting the arch frame 20, so that the multiple arch frames 20 are more stable when erecting the arch, which is convenient for bolt assembly, and further improves the construction efficiency.

[0035] It can be understood that the driving mechanism 200 can drive the arch frame gripper 300 to complete pitching, swinging and rotating movements simultaneously, or can drive the arch frame gripper 300 to complete pitching, swinging or rotating movements successively, which is not specifically limited here.

[0036] Furthermore, the driving mechanism 200 includes a pitch driving member 210 , a rotation driving member 220 and a swing driving member 230 which are sequentially connected in transmission. The pitch driving member 210 is connected to the grab arm 100 , and the swing driving member 230 is connected to the arch grab 300 .

[0037] In this embodiment, since the grab arm 100, the pitch drive 210, the slewing drive 220, the swing drive 230 and the arch grab 300 are connected in sequence, the driving mechanism 200 drives the arch grab 300 to perform a pitch motion, which means that the driving mechanism 200 drives the arch grab 300 to perform a circular motion relative to the grab arm 100 in a vertical plane; the slewing drive 220 drives the arch grab 300 to perform a rotational motion, which means that the slewing drive 220 drives the arch grab 300 to perform a rotational motion relative to its installation plane; the swing drive 230 drives the arch grab 300 to perform a swing motion, which means that the swing drive 230 drives the arch grab 300 to perform a circular motion in a plane perpendicular to the rotation plane of the slewing drive 220. In this way, the multi-dimensional posture adjustment of the arch grab 300 is achieved through the pitch drive 210, the slewing drive 220 and the swing drive 230, so that the arch 20 can be quickly and accurately docked, thereby significantly improving the construction efficiency.

[0038] Optionally, the pitch drive component 210 and the swing drive component 230 may be drive cylinders, and the slew drive component 220 may be a slew reducer. Of course, it may also be other drive devices, as long as it can achieve the above functions, and no specific limitation is made here.

[0039] Furthermore, the driving mechanism 200 also includes a fixing member 240 , which is connected to the rotary driving member 220 . One end of the pitch driving member 210 is hinged to the grab arm 100 , and the other end is hinged to the fixing member 240 . The fixing member 240 is also hinged to the grab arm 100 .

[0040] In this embodiment, the rotary drive member 220 is installed on the fixed member 240. Since the fixed member 240 is hinged to the grab arm 100, one end of the pitch drive member 210 is hinged to the fixed member 240, and the other end is hinged to the grab arm 100. Therefore, the fixed member 240 can be driven to rotate relative to the grab arm 100 by extending and retracting the pitch drive member 210. Moreover, since the hinge points among the fixed member 240, the grab arm 100 and the pitch drive member 210 are on the vertical plane, the fixed member 240 can be driven to rotate relative to the vertical plane by the pitch drive member 210, thereby driving the rotary drive member 220, the swing drive member 230 and the arch gripper 300 to perform pitch movements.

[0041] Furthermore, the driving mechanism 200 also includes an adjusting seat 250, which is connected to the rotary driving member 220, and the arch frame gripper 300 is rotatably arranged on the adjusting seat 250, and one end of the swing driving member 230 is hinged to the adjusting seat 250, and the other end is hinged to the arch frame gripper 300.

[0042] In this embodiment, by connecting the adjustment seat 250 with the rotary drive member 220, the rotary drive member 220 can drive the adjustment seat 250 to rotate relative to the installation plane of the rotary drive member 220 itself, thereby driving the arch frame gripper 300 to rotate through the adjustment seat 250.

[0043] Since the arch frame gripper 300 is also hinged to the adjustment seat 250, one end of the swing drive member 230 is hinged to the adjustment seat 250, and the other end is hinged to the arch frame gripper 300, and the plane where the hinge point between the arch frame gripper 300, the swing drive member 230 and the adjustment seat 250 is located is perpendicular to the installation plane of the rotary drive member 220. Therefore, the extension and retraction of the swing drive member 230 can drive the arch frame gripper 300 to swing on a plane perpendicular to the installation plane of the rotary drive member 220.

[0044] Furthermore, the support member 400 includes a support rod 410 , and the support rod 410 is disposed on the arch gripper 300 .

[0045] In this embodiment, by arranging a support rod 410 on the arch frame gripper 300 and making the extension direction of the support rod 410 perpendicular to the direction perpendicular to the arch frame 20 clamped by the arch frame gripper 300, not only can the support rod 410 support the arch frame 20 clamped by the arch frame gripper 300 to prevent the arch frame 20 from shaking or even falling during movement, thereby improving stability, but the support rod 410 can also support multiple arch frames 20 at the same time, that is, it has a good stabilizing effect on the support of multiple arch frames 20, making the arch frame 20 more stable when erecting the arch, and facilitating bolt assembly, thereby improving construction efficiency.

[0046] Furthermore, the support member 400 further includes a sleeve 420 and a fastener 430 . The sleeve 420 is disposed on the arch gripper 300 . The support rod 410 is movably disposed in the sleeve 420 . The fastener 430 is disposed on the sleeve 420 and is used to fix the support rod 410 .

[0047] In this embodiment, the support rod 410 is set on the sleeve 420, so that the support rod 410 is limited to prevent it from falling off; and the support rod 410 is movable relative to the sleeve 420, so that the length of the support rod 410 can be adjusted according to different arch frame 20 spacings; after the length of the support rod 410 is determined, the sleeve 420 is passed through the fastener 430 and abutted against the support rod 410 to fix the support rod 410.

[0048] Moreover, the support rod 410 is a retractable structure, so that the length of the support rod 410 can be adjusted according to the spacing between different arch frames 20, thereby improving the adaptability of the arch frame clamping device.

[0049] It should be noted that the support rod 410 can be detachably mounted on the sleeve 420, so it is convenient to assemble or disassemble the support rod 410; when the support rod 410 is not needed, the support rod 410 only needs to be disassembled, and when the support rod 410 needs to be used, it only needs to be installed on the sleeve 420.

[0050] Furthermore, the number of the support rods 410 includes at least two, and at least two support rods 410 are both arranged at the left and right ends of the arch frame gripper 300 , and at least two support rods 410 are used together to support the arch frame 20 .

[0051] In this embodiment, in order to further improve the stability of the support rod 410 supporting the arch frame 20, multiple support rods 410 are provided to jointly support the arch frame 20, thereby increasing the contact area between the support rod 410 and the arch frame 20 to prevent the arch frame 20 from sliding or even falling off.

[0052] Optionally, the number of the support rods 410 is two, and it can be understood that the number of the sleeves 420 is also two, and the two sleeves 420 are symmetrically arranged at both ends of the arch gripper 300, so that the two support rods 410 are symmetrically arranged.

[0053] Furthermore, the arch frame gripper 300 includes a support platform 310, a clamping drive member 320 and at least two clamping jaws 330. The two clamping jaws 330 are rotatably arranged on the support platform 310. The two ends of the clamping drive member 320 are respectively hinged to the two clamping jaws 330 for driving the two clamping jaws 330 to clamp the arch frame 20.

[0054] In this embodiment, the clamping drive member 320 drives the clamping ends of the two clamping jaws 330 to move toward or away from each other, so that the two clamping jaws 330 can clamp or take and place the arch frame 20.

[0055] Optionally, two clamps 330 form a group, and multiple groups of clamps 330 can be set on the support platform 310, and the multiple groups of clamps 330 are arranged in sequence and spaced along the length direction of the support platform 310, so as to improve the stability of the clamps 330 clamping the arch frame 20.

[0056] It can be understood that the sleeve 420 is disposed at the end of the support platform 310 , and the support rod 410 extends in a direction perpendicular to the support platform 310 .

[0057] Furthermore, the arch frame gripper 300 also includes at least two limiting members 340 , and the at least two limiting members 340 are relatively arranged on two sides of the support platform 310 , and the at least two limiting members 340 are used to limit the arch frame 20 .

[0058] In this embodiment, by setting limit members 340 on both sides of the support platform 310, the clamped arch frame 20 is limited to prevent the arch frame 20 from sliding or even falling off, thereby further improving the stability of the arch frame gripper 300 clamping the arch frame 20.

[0059] Similarly, two limit members 340 form a group, and the limit member 340 clamp 330 can be set on the support platform 310, and multiple groups of limit members 340 are sequentially spaced along the length direction of the support platform 310, thereby improving the stability of the arch frame 20.

[0060] Furthermore, the arch clamping device also includes a fixing mechanism 500, which is arranged on both side walls of the supporting platform 310. The fixing mechanism 500 is used to fix the hanging basket, thereby facilitating construction operations.

[0061] In summary, the embodiment of the utility model provides an arch frame clamping device 10 and a tunnel engineering trolley, which clamps the arch frame 20 through the arch frame gripper 300, and drives the arch frame gripper 300 to pitch, swing or rotate through the driving mechanism 200, which greatly improves the angle adjustment range of the arch frame 20 driven by the arch frame gripper 300, thereby facilitating faster adjustment of the posture of the arch frame 20, thereby significantly improving the construction efficiency; not only that, the arch frame 20 is also supported by the support member 400, which can make multiple arch frames 20 more stable when erecting the arch, facilitate bolt assembly, and further improve construction efficiency.

[0062] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An arch clamping device, characterized in that: It comprises a grab arm (100), a driving mechanism (200), an arch grab handle (300) and a support member (400); The driving mechanism (200) is arranged on the grab arm (100) and is used to drive the arch grab (300) to pitch, swing or rotate; the supporting member (400) is detachably arranged on the arch grab (300) and is used to support and limit the arch (20); The support member (400) comprises a support rod (410), and the support rod (410) is arranged on the arch gripper (300); The support member (400) further comprises a sleeve (420) and a fastener (430), wherein the sleeve (420) is arranged on the arch gripper (300), the support rod (410) is movably arranged in the sleeve (420), and the fastener (430) is arranged on the sleeve (420) and used to fix the support rod (410).

2. The arch clamping device according to claim 1, characterized in that: The driving mechanism (200) comprises a pitch driving member (210), a slewing driving member (220) and a swing driving member (230) which are connected in a transmission manner; the pitch driving member (210) is connected to the grab arm (100), and the swing driving member (230) is connected to the arch grab handle (300).

3. The arch clamping device according to claim 2, characterized in that: The driving mechanism (200) further comprises a fixing member (240), wherein the fixing member (240) is connected to the rotary driving member (220), one end of the pitch driving member (210) is hinged to the grabbing arm (100), and the other end is hinged to the fixing member (240), and the fixing member (240) is also hinged to the grabbing arm (100).

4. The arch clamping device according to claim 2, characterized in that: The driving mechanism (200) further comprises an adjusting seat (250), wherein the adjusting seat (250) is connected to the rotary driving member (220), the arch gripper (300) is rotatably arranged on the adjusting seat (250), and one end of the swing driving member (230) is hinged to the adjusting seat (250), and the other end is hinged to the arch gripper (300).

5. The arch clamping device according to claim 1, characterized in that: The number of the support rods (410) includes at least two, and at least two of the support rods (410) are arranged at the left and right ends of the arch frame gripper (300), and at least two of the support rods (410) are used together to support the arch frame (20).

6. The arch clamping device according to claim 1, characterized in that: The support rod (410) is a telescopic structure.

7. The arch clamping device according to claim 1, characterized in that: The arch gripper (300) comprises a support platform (310), a clamping drive member (320), and at least two clamping jaws (330), wherein the two clamping jaws (330) are rotatably arranged on the support platform (310), and the two ends of the clamping drive member (320) are respectively hinged to the two clamping jaws (330) for driving the two clamping jaws (330) to clamp the arch (20); The arch clamping device further comprises a fixing mechanism (500), wherein the fixing mechanism (500) is arranged on a side wall of the supporting platform (310), and the fixing mechanism (500) is used to fix the hanging basket.

8. A tunnel engineering trolley, characterized in that: It comprises an arch clamping device as described in any one of claims 1-7.

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