Gear reducer capable of adjusting output direction

By designing a gear reducer including a housing, a mounting frame, a third bevel gear, a guide block and a handwheel, the problem of difficult to quickly install and collide with gears in the prior art is solved, and the rapid adjustment and fixation of the output direction is achieved, and the reliability of the device is improved.

CN222596671UActive Publication Date: 2025-03-11SHANGHAI HUANMEI ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420475940.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-11
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing planetary gear reducers lack the adjustment structure for the output direction, which makes it difficult to quickly install the output direction adjustment, and there is a risk of gear collision and damage.

Method used

A gear reducer including a housing, a mounting frame, a third bevel gear, a guide block and a handwheel is designed. The meshing work of the third bevel gear and the second bevel gear is conveniently completed through the observation window, and the third bevel gear is driven forward to move the third bevel gear through the handwheel, and then the position of the third bevel gear is fixed with a hand screw to achieve rapid adjustment and fixation of the output direction.

Benefits of technology

It realizes rapid adjustment and fixation of the output direction, avoids gear collision and damage, and improves the reliability of the device.

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Abstract

The utility model relates to the technical field of gear reducers, in particular to a gear reducer with an adjustable output direction. The gear reducer capable of adjusting the output direction comprises a shell and a guide block, a mounting frame is arranged in the shell, a third bevel gear is arranged in the mounting frame, the upper side and the lower side of the shell are each provided with a set of sliding grooves in a penetrating mode, two sets of first mounting holes are evenly formed in the rear side of the shell, and the guide block is arranged in the shell. A first mounting hole is formed in the front side of the third bevel gear and communicates with the sliding groove, a second mounting hole is formed in the front side of the third bevel gear, a second output shaft is arranged in the second mounting hole, a first through hole is formed in the front side of the mounting frame in a penetrating mode, and when the second bevel gear and the third bevel gear are separated, a hand-screwing bolt is screwed into a second internal thread locking hole, and the second bevel gear and the third bevel gear are locked. In this way, the third bevel gear can be fixed, the second bevel gear and the third bevel gear are prevented from colliding, and then the use reliability of the device is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear reducers, in particular to a gear reducer with adjustable output direction. Background Art

[0002] Planetary gear reducers are also called planetary reducers and servo reducers. Planetary reducers are widely used in transmission systems such as servo motors, stepper motors, and DC motors due to their small size, high transmission efficiency, wide reduction range, and high precision. In the actual use of planetary gear reducers, sometimes it is necessary to adjust the output direction of the reducer. However, the current planetary gear reducers lack an output direction adjustment structure, and the output direction adjustment structure is difficult to quickly install on the reducer, which needs further improvement.

[0003] At present, the utility model patent with patent number CN202120208420.4 discloses a high-stability planetary reducer with adjustable output direction, including a planetary reducer body, and the planetary reducer body is provided with an adjustment component; the adjustment component includes a sub-box, an adjustment shaft penetrating the sub-box and slidingly cooperating with the sub-box, a first bevel gear fixed on the adjustment shaft and located in the sub-box, a second bevel gear sleeved on the output end and fixedly connected to the output end, a rotator arranged outside the sub-box, and a connecting piece arranged outside the sub-box, the adjusting shaft is vertically arranged with the output end, and the first bevel gear and the second bevel gear have the same structure, the rotator is sleeved on the adjusting shaft and rotatably connected thereto, and the connecting piece is detachably installed between the rotator and the sub-box, and the planetary reducer has the effect of matching different output directions according to the actuator;

[0004] When the first bevel gear and the second bevel gear are separated, the rotator and the auxiliary housing are also in a separated state. At this time, there is no limiting mechanism between the adjusting shaft and the auxiliary housing. When the equipment vibrates due to operation, the adjusting shaft will move due to the vibration, which may easily cause the first bevel gear to collide with the second bevel gear, causing gear damage. In view of the above situation, technical innovation is carried out on the basis of the existing gear reducer with adjustable output direction. Utility Model Content

[0005] The utility model aims to provide a gear reducer with adjustable output direction to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a gear reducer with adjustable output direction, comprising:

[0007] A housing, a mounting frame is provided inside the housing, a third bevel gear is provided inside the mounting frame, a group of slide grooves are provided through the upper and lower sides of the housing, two groups of first mounting holes are evenly provided on the rear side of the housing, and the first mounting holes are connected to the slide grooves, wherein:

[0008] A second mounting hole is formed on the front side of the third bevel gear, a second output shaft is arranged in the second mounting hole, a first through hole is formed on the front side of the mounting frame, a second through hole is formed on the rear side of the housing, the second output shaft is arranged in the first through hole and the rear side of the second output shaft passes through the second through hole;

[0009] Guide blocks, the two groups of guide blocks are respectively arranged on the upper and lower sides of the mounting frame and are respectively located in the two groups of slide grooves, the front side of the guide block is penetrated by a threaded hole, a screw is threaded in the threaded hole, the screw is arranged in the slide groove, and the rear side of the screw passes through the first mounting hole and is connected to a hand wheel.

[0010] Preferably, a third through hole is formed through the rear side of the hand wheel, and two groups of first internal thread locking holes and two groups of second internal thread locking holes are evenly formed on the rear side of the shell. A hand bolt is arranged in the third through hole, and the hand bolt is threadedly connected to the second internal thread locking hole and corresponds to the first internal thread locking hole.

[0011] Preferably, a first output shaft is disposed inside the housing, a second bevel gear is disposed on an outer side wall of the first output shaft, and an output end of the first output shaft passes through the left side of the housing.

[0012] Preferably, the second bevel gear is located in front of the third bevel gear, the second bevel gear corresponds to the third bevel gear and has the same specifications, and an observation window is opened through the top of the shell, and the observation window corresponds to the second bevel gear and the third bevel gear.

[0013] Preferably, a rotating shaft is disposed inside the housing, and a first bevel gear and a worm gear are disposed on the outer side wall of the rotating shaft, the first bevel gear is located in front of the second bevel gear and meshes with each other, and the size of the second bevel gear is three times the size of the first bevel gear.

[0014] Preferably, a worm is meshed at the bottom of the worm wheel, an input shaft is arranged on the right side of the worm, the input end of the input shaft passes through the right side of the shell, and a bearing frame is rotatably sleeved on the outer side wall of the rotating shaft, and the bearing frame is arranged inside the shell.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] According to the utility model, when the output direction of the device needs to be adjusted, the meshing work of the third bevel gear and the second bevel gear can be completed more conveniently through the observation window, and the two sets of hand wheels are rotated at the same time to drive the third bevel gear to move forward and mesh with the second bevel gear. When the meshing is completed, the hand screw bolt will be aligned with the first internal thread locking hole, and then the hand screw bolt will be screwed into the first internal thread locking hole to complete the position fixing of the third bevel gear. At this time, the second bevel gear drives the third bevel gear to rotate, and then drives the second output shaft to rotate, so that the output direction can be quickly adjusted.

[0017] When the second bevel gear and the third bevel gear are separated, the hand-tightening bolt is screwed into the second internal thread locking hole to fix the third bevel gear, thereby preventing the second bevel gear and the third bevel gear from colliding, thereby ensuring the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the rear structure of the utility model;

[0020] Figure 3 It is a top view of the utility model;

[0021] Figure 4 It is a top sectional view of the utility model.

[0022] In the figure: 1, housing; 11, input shaft; 12, worm; 13, rotating shaft; 14, worm wheel; 15, first bevel gear; 16, bearing frame; 17, second bevel gear; 18, first output shaft; 2, second output shaft; 21, mounting frame; 22, third bevel gear; 23, guide block; 24, screw; 25, hand wheel; 26, hand screw bolt; 3, first internal thread locking hole; 31, second internal thread locking hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4A gear reducer with adjustable output direction comprises a housing 1 and a guide block 23. A mounting frame 21 is provided inside the housing 1. A third bevel gear 22 is rotatably provided inside the mounting frame 21. A group of slide grooves are provided on both upper and lower sides of the housing 1. Two groups of first mounting holes are evenly provided on the rear side of the housing 1. The first mounting holes are connected to the slide grooves. A second mounting hole is provided on the front side of the third bevel gear 22. A second output shaft 2 is fixedly provided in the second mounting hole. A first through hole is provided on the front side of the mounting frame 21. A second through hole is provided on the rear side of the housing 1. The second output shaft 2 is rotatably provided in the first through hole and the rear side of the second output shaft 2 is provided through the second through hole. Two groups of guide blocks 23 are respectively fixedly provided on the upper and lower sides of the mounting frame 21. The guide block 23 is respectively slidably disposed in the two groups of slide grooves, a threaded hole is penetrated on the front side of the guide block 23, a screw rod 24 is screwed in the threaded hole, the screw rod 24 is rotatably disposed in the slide groove, and the rear side of the screw rod 24 penetrates the first mounting hole and is connected with a hand wheel 25, a third through hole is penetrated on the rear side of the hand wheel 25, two groups of first internal thread locking holes 3 and two groups of second internal thread locking holes 31 are evenly disposed on the rear side of the housing 1, a hand screw bolt 26 is rotatably disposed in the third through hole, the hand screw bolt 26 is screwed with the second internal thread locking hole 31 and corresponds to the first internal thread locking hole 3, and the two groups of hand wheels 25 are rotated at the same time to drive the guide block 23 to move forward, and the guide block 23 drives the mounting frame 21 to move forward, thereby driving the third bevel gear 22 to move forward and to align with the second bevel gear 1 7 meshing, when the meshing is completed, the hand-tightening bolt 26 will be aligned with the first internal thread locking hole 3, and then the hand-tightening bolt 26 will be screwed into the first internal thread locking hole 3, so that the position of the third bevel gear 22 can be fixed. The first output shaft 18 is rotatably arranged inside the housing 1, and the outer side wall of the first output shaft 18 is fixedly arranged with the second bevel gear 17. The output end of the first output shaft 18 passes through the left side of the housing 1, and the second bevel gear 17 is located at the front side of the third bevel gear 22. The second bevel gear 17 corresponds to the third bevel gear 22 and has the same specifications. An observation window is opened on the top of the housing 1, and the meshing work of the third bevel gear 22 and the second bevel gear 17 can be completed more conveniently through the observation window. The observation window is connected to the second bevel gear 17 and Corresponding to the third bevel gear 22, a rotating shaft 13 is rotatably provided inside the housing 1, and a first bevel gear 15 and a worm wheel 14 are fixedly provided on the outer wall of the rotating shaft 13. The first bevel gear 15 is located in front of the second bevel gear 17 and meshes with each other. The size of the second bevel gear 17 is three times the size of the first bevel gear 15. A worm 12 is meshed at the bottom of the worm wheel 14, and an input shaft 11 is fixedly provided on the right side of the worm 12. The worm 12 is driven to rotate by the input shaft 11, and the worm wheel 14 is driven to rotate by the worm 12. The worm wheel 14 drives the first bevel gear 15 to rotate through the rotating shaft 13, drives the second bevel gear 17 to rotate through the first bevel gear 15, and drives the first output shaft 18 to rotate through the second bevel gear 17, thereby completing the deceleration work.The input end of the input shaft 11 passes through the right side of the housing 1, and the outer wall of the rotating shaft 13 is rotatably sleeved with a bearing frame 16, which is fixedly arranged inside the housing 1.

[0025] Working principle: The worm 12 is driven to rotate by the input shaft 11, and the worm wheel 14 is driven to rotate by the worm 12. The worm wheel 14 drives the first bevel gear 15 to rotate through the rotating shaft 13, and the second bevel gear 17 is driven to rotate by the first bevel gear 15, and the first output shaft 18 is driven to rotate by the second bevel gear 17, so as to complete the deceleration work. When it is necessary to adjust the output direction of the device, the two sets of hand wheels 25 are rotated at the same time to drive the guide block 23 to move forward, and the guide block 23 drives the mounting frame 21 to move forward, and then drives the third bevel gear 22 to move forward and mesh with the second bevel gear 17. When the meshing is completed, the bolt 2 is tightened by hand. 6 will be aligned with the first internal thread locking hole 3, and then the hand screw bolt 26 will be screwed into the first internal thread locking hole 3, so that the position of the third bevel gear 22 can be fixed. At this time, the second bevel gear 17 drives the third bevel gear 22 to rotate, and then drives the second output shaft 2 to rotate, so that the output direction can be quickly adjusted. When the second bevel gear 17 and the third bevel gear 22 are separated, the hand screw bolt 26 is screwed into the second internal thread locking hole 31, so that the third bevel gear 22 can be fixed, so as to prevent the second bevel gear 17 and the third bevel gear 22 from colliding, thereby ensuring the reliability of the device.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear reducer with adjustable output direction, characterized in that: include: A housing (1), wherein a mounting frame (21) is provided inside the housing (1), a third bevel gear (22) is provided inside the mounting frame (21), a group of slide grooves are provided through the upper and lower sides of the housing (1), and two groups of first mounting holes are evenly provided on the rear side of the housing (1), and the first mounting holes are connected to the slide grooves, wherein: A second mounting hole is provided on the front side of the third bevel gear (22), a second output shaft (2) is arranged in the second mounting hole, a first through hole is penetrated through the front side of the mounting frame (21), a second through hole is penetrated through the rear side of the housing (1), the second output shaft (2) is arranged in the first through hole and the rear side of the second output shaft (2) penetrates the second through hole; Guide blocks (23), two groups of guide blocks (23) are respectively arranged on the upper and lower sides of the mounting frame (21) and are respectively located in the two groups of slide grooves, a threaded hole is penetrated through the front side of the guide block (23), a screw rod (24) is screwed in the threaded hole, the screw rod (24) is arranged in the slide groove, and the rear side of the screw rod (24) penetrates the first mounting hole and is connected to a hand wheel (25).

2. A gear reducer with adjustable output direction according to claim 1, characterized in that: A third through hole is formed through the rear side of the hand wheel (25); two groups of first internal thread locking holes (3) and two groups of second internal thread locking holes (31) are evenly formed on the rear side of the housing (1); a hand screw bolt (26) is arranged in the third through hole; the hand screw bolt (26) is threadedly connected to the second internal thread locking hole (31) and corresponds to the first internal thread locking hole (3).

3. The gear reducer with adjustable output direction according to claim 1, characterized in that: A first output shaft (18) is arranged inside the housing (1), a second bevel gear (17) is arranged on the outer side wall of the first output shaft (18), and an output end of the first output shaft (18) passes through the left side of the housing (1).

4. A gear reducer with adjustable output direction according to claim 3, characterized in that: The second bevel gear (17) is located in front of the third bevel gear (22); the second bevel gear (17) corresponds to the third bevel gear (22) and has the same specifications; an observation window is provided through the top of the housing (1); the observation window corresponds to the second bevel gear (17) and the third bevel gear (22).

5. A gear reducer with adjustable output direction according to claim 4, characterized in that: A rotating shaft (13) is arranged inside the housing (1), and a first bevel gear (15) and a worm gear (14) are arranged on the outer wall of the rotating shaft (13); the first bevel gear (15) is located in front of the second bevel gear (17) and meshes with each other; the size of the second bevel gear (17) is three times the size of the first bevel gear (15).

6. The gear reducer with adjustable output direction according to claim 5, characterized in that: The bottom of the worm wheel (14) is meshed with a worm (12), an input shaft (11) is arranged on the right side of the worm (12), the input end of the input shaft (11) passes through the right side of the housing (1), and the outer wall of the rotating shaft (13) is rotatably sleeved with a bearing frame (16), and the bearing frame (16) is arranged inside the housing (1).

Citation Information

Patent Citations

  • High-stability planetary reducer with adjustable output direction

    CN214248196U