Sampling device for detergent production line

By installing inspection boxes and equipment boxes on the detergent production line, real-time inspection and sample extraction are achieved using laser detection and sampling pipelines, the problem of untimely sampling and sampling is solved, and production efficiency is improved and waste is reduced.

CN222599269UActive Publication Date: 2025-03-11DONGGUAN SANJIAO CAT IND CO LTD
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Patent Information

Application Number
CN202420975708.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the detergent production process, sampling and sampling are not timely, resulting in the inability to detect quality problems in time and waste of production.

Method used

Design a sampling device for detergent production line, including a detection box and a equipment box, to achieve real-time detection and sample extraction through laser detection and sampling pipelines.

Benefits of technology

It realizes timely detection of detergent quality during the production process, reduces production waste and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222599269U_ABST
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Abstract

The utility model relates to the technical field of detergent production auxiliary equipment, in particular to a sampling device for a detergent production line, which comprises a detection box and an equipment box, a feed pipe is arranged at the front end of the detection box, the feed pipe extends into the detection box and is provided with a transparent detection pipe, and a discharge pipe extending to the outside is arranged at the rear end of the transparent detection pipe. A laser transmitter and an illumination sensor which are aligned to the transparent detection pipe are arranged at the top and the bottom in the detection box respectively, a sampling pipe penetrating through the equipment box is arranged at the rear end of the discharging pipe, a sampling pump is arranged at the top of the equipment box, and a sampling box is arranged on one side of the equipment box. Compared with the prior art, the device disclosed by the utility model has the advantages that the device is arranged on a pipeline of a production line, and the detection box capable of performing laser detection is arranged at the front end and is matched with a structure capable of directly extracting samples at the rear end, so that sampling operation can be performed in production, timely detection can be ensured, and waste can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of detergent production auxiliary equipment, in particular to a sampling device for a detergent production line. Background Art

[0002] Detergent is a product specially formulated for cleaning through the washing process. Its main components usually consist of surfactants, builders and additives.

[0003] Detergent is an indispensable item in our daily life, so the demand has been increasing year by year in recent years. In the production process of detergents, assembly line production is often used. However, production sampling and testing of detergents are often carried out manually after production. However, this kind of sampling often cannot detect quality problems of detergents in time, resulting in a lot of waste for manufacturers or equipment engaged in mass production. Summary of the invention

[0004] The technical problem to be solved by the utility model is to provide a sampling device for a detergent production line in view of the drawback of untimely sampling and random inspection proposed in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a sampling device for a detergent production line, comprising a detection box and an equipment box, the front end of the detection box is connected with a feed pipe, the feed pipe extends into the detection box and is connected with a transparent detection tube, the rear end of the transparent detection tube is connected with a discharge pipe extending to the outside, the top and bottom of the detection box are respectively connected with a laser emitter and a light sensor aimed at the transparent detection tube, the rear end of the discharge pipe is connected with a sampling pipe that runs through the equipment box, the top of the equipment box is connected with a sampling pump, the sampling pump is connected with a liquid outlet pipe and a liquid extraction pipe extending into the sampling tube, one side of the equipment box is connected with a sampling box, the liquid outlet pipe extends to the top of the sampling box and is connected with a first connecting pipe, the bottom of the first connecting pipe is threadedly connected with a second connecting pipe, and the bottom of the second connecting pipe is connected with a storage tank.

[0006] Furthermore, the inner side of the bottom of the first connecting tube and the outer side of the second connecting tube are provided with connecting threads that match each other, so as to facilitate the stable connection operation between the first connecting tube and the second connecting tube.

[0007] Furthermore, an exhaust pipe is connected to one side of the top of the storage tank, and a one-way valve is connected to the exhaust pipe to facilitate exhausting excess air when inputting samples.

[0008] Furthermore, the outside of the sampling box and the outside of the equipment box are respectively connected to a first sealed equipment door and a second sealed equipment door, which facilitates repair and maintenance of electrical components in the sampling box and the equipment box.

[0009] Furthermore, a controller is connected to the bottom of the sampling box to facilitate the control of electrical components in the equipment.

[0010] The advantage of the sampling device for a detergent production line of the utility model over the prior art is that the device is installed on the pipeline of the production line, and a detection box capable of laser detection is arranged at the front end, and a structure capable of directly extracting samples is provided at the rear end, so that sampling operations can be carried out during production, thereby ensuring timely detection and reducing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a first structural schematic diagram of a sampling device for a detergent production line of the utility model.

[0012] Figure 2 This is a second structural schematic diagram of a sampling device for a detergent production line of the utility model.

[0013] Figure 3 The utility model is a cross-sectional structural schematic diagram of a sampling device for a detergent production line.

[0014] Figure 4 The utility model is a schematic diagram of the cross-sectional structure of a sampling box of a sampling device for a detergent production line.

[0015] As shown in the figure: 1. Detection box; 2. Feed pipe; 3. Transparent detection tube; 4. Laser emitter; 5. Light sensor; 6. Discharge pipe; 7. Sampling tube; 8. Sampling pump; 9. Liquid extraction tube; 10. Liquid outlet pipe; 11. First connecting pipe; 12. Second connecting pipe; 13. Connecting thread; 14. Storage tank; 15. Exhaust pipe; 16. One-way valve; 17. Controller; 18. Sampling box; 19. Equipment box; 20. First sealed equipment door; 21. Second sealed equipment door. DETAILED DESCRIPTION

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0017] Combined with Figure 1-4A sampling device for a detergent production line, comprising a detection box 1 and an equipment box 19, wherein the front end of the detection box 1 is connected with a feed pipe 2, the feed pipe 2 extends into the detection box 1 and is connected with a transparent detection tube 3, the rear end of the transparent detection tube 3 is connected with a discharge pipe 6 extending to the outside, the top and bottom of the detection box 1 are respectively connected with a laser emitter 4 and a light sensor 5 aimed at the transparent detection tube 3, and the rear end of the discharge pipe 6 is connected with a sampling tube 7 penetrating the equipment box 19;

[0018] In the specific implementation, the feed pipe 2 and the sampling tube 7 are directly connected to the detergent production line pipeline. During the production process, the detergent passes through the feed pipe 2, the transparent detection tube 3, the discharge pipe 6 and the sampling tube 7 in sequence, and then the laser emitter 4 and the light sensor 5 are started. The laser penetrates the transparent detection tube 3, and according to the sensing of the light sensor 5, if the penetrating light is abnormal, it can be basically sensed whether there is an abnormality in the detergent. The specific light data is debugged on-site according to the production needs of the detergent.

[0019] A sampling pump 8 is connected to the top of the equipment box 19, and the sampling pump 8 is connected to a liquid outlet pipe 10 and a liquid extraction pipe 9 extending into the sampling tube 7. A sampling box 18 is connected to one side of the equipment box 19, and the liquid outlet pipe 10 extends into the sampling box 18 and is connected to a first connecting pipe 11 at the top. A second connecting pipe 12 is threadedly connected to the bottom of the first connecting pipe 11, and a storage tank 14 is connected to the bottom of the second connecting pipe 12. The inner side of the bottom of the first connecting pipe 11 and the outer side of the second connecting pipe 12 are provided with matching connecting threads 13. An exhaust pipe 15 is connected to one side of the top of the storage tank 14, and a one-way valve 16 is connected to the exhaust pipe 15.

[0020] In specific implementation, when the front-end detection box 1 detects that the detergent is abnormal, the liquid pump 8 is started to pump the detergent of the corresponding time period into the storage tank 14, and the relevant personnel are notified to conduct timely inspection, thereby ensuring the production quality of the detergent and reducing waste.

[0021] The outside of the sampling box 18 and the outside of the equipment box 19 are respectively connected to a first sealed equipment door 20 and a second sealed equipment door 21. The electrical components in the equipment can be inspected and maintained through the first sealed equipment door 20 and the second sealed equipment door 21. The bottom of the sampling box 18 is connected to a controller 17. The electrical components in the equipment can be controlled by the controller 17. At the same time, an external alarm can be connected to facilitate timely notification after sampling. This is a common existing circuit connection technology, so it will not be elaborated.

[0022] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A sampling device for a detergent production line, comprising a detection box (1) and an equipment box (19), characterized in that: The front end of the detection box (1) is connected to a feed pipe (2), the feed pipe (2) extends into the detection box (1) and is connected to a transparent detection tube (3), the rear end of the transparent detection tube (3) is connected to a discharge pipe (6) extending to the outside, the top and bottom of the detection box (1) are respectively connected to a laser emitter (4) and a light sensor (5) aimed at the transparent detection tube (3), the rear end of the discharge pipe (6) is connected to a sampling tube (7) penetrating the equipment box (19), and the equipment box (19) is connected to a sampling pump (8) at the top, the sampling pump (8) is connected to a liquid outlet pipe (10) and a liquid extraction pipe (9) extending into the sampling tube (7), one side of the equipment box (19) is connected to a sampling box (18), the liquid outlet pipe (10) extends into the sampling box (18) and is connected to a first connecting pipe (11) at the top, the first connecting pipe (11) is threadedly connected to a second connecting pipe (12) at the bottom, and the second connecting pipe (12) is connected to a storage tank (14) at the bottom.

2. A sampling device for a detergent production line according to claim 1, characterized in that: The inner side of the bottom of the first connecting tube (11) and the outer side of the second connecting tube (12) are provided with connecting threads (13) that match each other.

3. A sampling device for a detergent production line according to claim 1, characterized in that: An exhaust pipe (15) is connected to one side of the top of the storage tank (14), and a one-way valve (16) is connected to the exhaust pipe (15).

4. A sampling device for a detergent production line according to claim 1, characterized in that: The outside of the sampling box (18) and the outside of the equipment box (19) are respectively connected to a first sealed equipment door (20) and a second sealed equipment door (21).

5. A sampling device for a detergent production line according to claim 1, characterized in that: The sampling box (18) is provided with a controller (17) at the bottom thereof.