Aluminum veneer detection device

By designing the conveying components and flip mechanism of the aluminum veneer detection device, the problems of complex operation and incomplete detection of existing devices are solved, and efficient and safe flip and conveying of aluminum veneer are achieved, the detection efficiency and quality are improved, and suitable for space-constrained environments.

CN222599664UActive Publication Date: 2025-03-11WUHAN YAMET METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202420882790.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-11
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing aluminum veneer detection device is complex in the process of flipping and conveying, which easily causes damage to aluminum veneer, and it is impossible to flexibly conduct comprehensive inspections of different parts of aluminum veneer, which limits its application in space-constrained environments.

Method used

An aluminum veneer detection device is designed, including a conveying assembly and a flip mechanism. The conveying assembly supports the aluminum veneer through the first roller shaft to achieve smooth conveying; the flip mechanism uses a motor-driven flip of the aluminum veneer to achieve 180-degree flip of the aluminum veneer to ensure double-sided detection. The combination of gears and cylinders achieves precise positioning and quick release, and the support legs and fixing plates increase the stability of the device.

Benefits of technology

It improves the efficiency and quality of aluminum veneer inspection, reduces the risk of damage caused by improper human operation, enhances the continuity and automation of the inspection process, ensures the consistency and reliability of the inspection results, and is suitable for space-constrained environments.

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Abstract

The utility model belongs to the technical field of aluminum material detection equipment, and particularly relates to an aluminum veneer detection device which comprises an appearance detection machine body, a supporting frame is arranged on one side of the appearance detection machine body, and a conveying assembly and a turnover mechanism are arranged on the top of the supporting frame. The conveying assembly comprises a first bottom plate, the top of the first bottom plate is connected with a middle frame and first baffles, the first baffles are distributed on the two sides of the middle frame, and first roller shafts are distributed between the middle frame and the first baffles at equal intervals in the length direction of the first bottom plate; the overturning mechanism comprises a second bottom plate, side plates are symmetrically and fixedly connected to the upper end face of the second bottom plate, overturning frames are rotationally connected to the inner sides of the side plates, and second roller shafts are symmetrically arranged on the inner sides of the overturning frames. The device can turn over and convey the aluminum veneer more efficiently and safely, meanwhile, it is ensured that all faces of the aluminum veneer can be detected comprehensively and carefully, damage to the aluminum veneer is extremely small in the operation process, and the device is suitable for various working environments.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum material detection equipment, and specifically relates to an aluminum single plate detection device. Background Art

[0002] Aluminum veneers are widely used in many fields such as architectural decoration, transportation, aerospace, etc. due to their light weight, good corrosion resistance, and strong processing performance. The quality of aluminum veneers directly affects the safety and aesthetics of the final product, so the inspection of its appearance quality is particularly important. Traditional aluminum veneer appearance inspection mostly relies on manual visual inspection, which is not only inefficient, but also the inspection results are greatly affected by the experience and subjective factors of the inspectors, making it difficult to ensure the consistency and reliability of the inspection.

[0003] In order to improve the efficiency and accuracy of detection, some automated detection equipment has appeared on the market. However, the existing automated detection devices still have some shortcomings. For example, some devices are complicated to operate and easily cause damage to the aluminum veneer during the flipping and transportation of aluminum veneers; other devices are not flexible to perform comprehensive and detailed inspections on different parts of the aluminum veneer due to unreasonable design. In addition, the existing devices often require a large operating space when flipping the aluminum veneer, which limits the application of the device in space-constrained environments. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an aluminum veneer detection device, which can realize more efficient and safer flipping and transportation of aluminum veneers, while ensuring that each side of the aluminum veneer can be comprehensively and carefully detected.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An aluminum plate inspection device comprises an appearance inspection body, a support frame is arranged on one side of the appearance inspection body, and a conveying component and a turning mechanism are arranged on the top of the support frame;

[0007] The conveying assembly comprises a first bottom plate, the top of which is connected to an intermediate frame and a first baffle, the first baffles are distributed on both sides of the intermediate frame, and first rollers are distributed between the intermediate frame and the first baffles along the length direction of the first bottom plate at equal intervals;

[0008] The flipping mechanism includes a second bottom plate, the upper end surface of the second bottom plate is symmetrically fixedly connected to a side plate, the inner side of the side plate is rotatably connected to a flip frame, the inner side of the flip frame is symmetrically provided with a second roller shaft, and the outer side of the side plate is provided with a motor for driving the flip frame to rotate.

[0009] Furthermore, a vertical plate is provided in the middle of one end of the first bottom plate, a side surface of the vertical plate is slidably connected to a stopper, and a bottom of the stopper is connected to a cylinder.

[0010] Furthermore, the side surfaces of the vertical plate are symmetrically fixedly connected with rails, and the stopper is engaged with the rails.

[0011] Furthermore, support legs are symmetrically fixedly connected to the bottom of the first bottom plate.

[0012] Furthermore, a fixing plate is fixedly connected to the outer side of the bottom of the supporting leg.

[0013] Furthermore, a second baffle is provided at one end of the flip frame, and the second baffle is connected to the flip frame by screws.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] First, the device realizes the automatic conveying and flipping of aluminum veneers through the designed conveying assembly and flipping mechanism, thereby effectively improving the inspection efficiency and inspection quality. The first roller in the conveying assembly supports the aluminum veneer while ensuring smooth transportation, and the motor-driven flipping frame in the flipping mechanism can accurately complete the 180-degree flipping of the aluminum veneer to ensure the comprehensiveness of double-sided inspection. This design solves the problem of complex and inefficient traditional manual operation, while reducing the risk of aluminum veneer damage caused by improper human operation.

[0016] Secondly, the combination of the shifting parts and the cylinder in the device not only achieves the precise positioning of the aluminum veneer, but also can quickly release the aluminum veneer after the inspection is completed, further enhancing the continuity and automation level of the inspection process. In addition, the sliding mechanism of the shifting parts and the design of the track ensure the stability of the aluminum veneer during the transportation and flipping process, effectively avoiding errors in the inspection process and improving the accuracy of the inspection.

[0017] Finally, the application of support legs and fixed plates increases the stability of the entire detection device, allowing the device to operate stably in different working environments, reducing errors caused by equipment vibration or movement, thereby ensuring the consistency and reliability of the test results. This design is particularly suitable for environments with limited working space and meets the requirements of modern production lines for compact and efficient equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 The structure diagram of the conveying assembly of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 3The structure diagram of the conveying assembly of the utility model is shown in FIG. Figure 2 ;

[0021] Figure 4 It is a structural schematic diagram of the turning mechanism of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Appearance inspection of the machine body;

[0024] 2. Support frame;

[0025] 3. Conveying components;

[0026] 31. first bottom plate; 32. supporting legs; 321. fixing plate; 33. intermediate frame;

[0027] 34. first baffle; 35. first roller; 36. vertical plate; 361. track; 37. stopper; 38. cylinder;

[0028] 4. Turning mechanism; 41. Second bottom plate; 42. Side plate; 43. Turning frame; 431. Second baffle plate; 44. Second roller shaft; 45. Motor. DETAILED DESCRIPTION

[0029] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0030] See also Figure 1-4 A single aluminum plate inspection device includes an appearance inspection body 1, a support frame 2 is arranged on one side of the appearance inspection body 1, and a conveying assembly 3 and a turning mechanism 4 are arranged on the top of the support frame 2; the conveying assembly 3 includes a first bottom plate 31, and an intermediate frame 33 and a first baffle 34 are connected to the top of the first bottom plate 31, and the first baffle 34 is distributed on both sides of the intermediate frame 33, and first rollers 35 are distributed between the intermediate frame 33 and the first baffle 34 along the length direction of the first bottom plate 31 at equal intervals; the first rollers 35 are used to The aluminum single plate is supported and rotated so as to be smoothly transported to the inspection area; the flipping mechanism 4 includes a second bottom plate 41, the upper end surface of the second bottom plate 41 is symmetrically fixedly connected with a side plate 42, the inner side of the side plate 42 is rotatably connected with a flipping frame 43, the inner side of the flipping frame 43 is symmetrically provided with a second roller shaft 44, and the outer side of the side plate 42 is provided with a motor 45 for driving the flipping frame 43 to rotate; the drive of the motor 45 enables the flipping frame 43 to flip the aluminum single plate 180 degrees, ensuring that the requirements of double-sided inspection are met.

[0031] See also Figure 2-3A vertical plate 36 is provided in the middle of one end of the first bottom plate 31, and a stopper 37 is slidably connected to the side of the vertical plate 36, and a cylinder 38 is connected to the bottom of the stopper 37; the piston action of the cylinder 38 causes the stopper 37 to move up and down along the track 361 on the vertical plate 36, so as to position the aluminum single plate before starting to transport or release the aluminum single plate after the inspection is completed.

[0032] See also Figure 2-3 The side of the vertical plate 36 is symmetrically fixedly connected with a track 361, and the stopper 37 is engaged with the track 361; the engagement and sliding combination of the stopper 37 ensures the stability of the position of the aluminum single plate while also ensuring its smooth transportation and flipping.

[0033] See also Figure 2 The bottom of the first bottom plate 31 is symmetrically fixedly connected with support legs 32; the support legs 32 enhance the structural stability of the entire conveying assembly 3, ensuring the overall stability and reliability of the device during the conveying process of the aluminum single plate.

[0034] See also Figure 2 A fixing plate 321 is fixedly connected to the outer side of the bottom of the supporting leg 32; the fixing plate 321 can be used to fix the entire detection device at a preset position to prevent displacement during the transportation and flipping of the aluminum single plate.

[0035] See also Figure 4 A second baffle 431 is provided at one end of the flip frame 43, and the second baffle 431 is connected to the flip frame 43 by screws; the second baffle 431 prevents the aluminum single plate from sliding out of the flip frame 43 during the flipping process, ensuring that the aluminum single plate can be safely flipped and enter the detection position.

[0036] The working principle of the utility model is:

[0037] When inspecting the appearance of the aluminum veneer, the aluminum veneer to be inspected needs to be placed on the first roller 35 between the two first baffles 34. At this time, the position of the aluminum veneer can be blocked under the action of the stopper 37. When the aluminum veneer needs to be transported, the stopper 37 is moved downward under the drive of the cylinder 38, so that the aluminum veneer enters between the symmetrically arranged second rollers 44, and then driven by the motor 45, the turning frame 43 is turned over, thereby driving the aluminum veneer located between the second rollers 44 to turn over synchronously, and the turned aluminum veneer enters the appearance inspection body 1;

[0038] Through the cooperation between the conveying assembly 3 and the turning mechanism 4, the aluminum veneer to be inspected can be turned over, so that both sides of the aluminum veneer can be flexibly inspected according to the inspection requirements.

[0039] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. An aluminum plate inspection device, comprising an appearance inspection body (1), characterized in that: A support frame (2) is provided on one side of the appearance inspection body (1), and a conveying component (3) and a turning mechanism (4) are provided on the top of the support frame (2); The conveying assembly (3) comprises a first bottom plate (31), the top of the first bottom plate (31) is connected to an intermediate frame (33) and a first baffle (34), the first baffle (34) is distributed on both sides of the intermediate frame (33), and first rollers (35) are distributed at equal intervals between the intermediate frame (33) and the first baffle (34) along the length direction of the first bottom plate (31); The turning mechanism (4) comprises a second bottom plate (41), the upper end surface of the second bottom plate (41) being symmetrically fixedly connected to a side plate (42), the inner side of the side plate (42) being rotatably connected to a turning frame (43), the inner side of the turning frame (43) being symmetrically provided with a second roller (44), and the outer side of the side plate (42) being provided with a motor (45) for driving the turning frame (43) to rotate.

2. The aluminum veneer detection device according to claim 1, characterized in that: A vertical plate (36) is provided in the middle of one end of the first bottom plate (31), a stopper (37) is slidably connected to the side of the vertical plate (36), and a cylinder (38) is connected to the bottom of the stopper (37).

3. The aluminum veneer detection device according to claim 2, characterized in that: The side surfaces of the vertical plate (36) are symmetrically fixedly connected to a track (361), and the stopper (37) is snap-fitted onto the track (361).

4. The aluminum veneer detection device according to claim 1, characterized in that: Support legs (32) are symmetrically fixedly connected to the bottom of the first bottom plate (31).

5. The aluminum single plate detection device according to claim 4, characterized in that: A fixing plate (321) is fixedly connected to the outer side of the bottom of the supporting leg (32).

6. The aluminum veneer detection device according to claim 1, characterized in that: A second baffle (431) is provided at one end of the turning frame (43), and the second baffle (431) is connected to the turning frame (43) via screws.