Insulation and voltage resistance detection device
By designing an insulating voltage withstand test device including a down pressure test device, a positioning device and an automated detection system, the problem of inefficient insulation voltage withstand test of battery modules in the prior art is solved, and efficient and accurate detection results are achieved.
Patent Information
- Application Number
- CN202420858274.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-24
AI Technical Summary
In the prior art, the insulation voltage withstand test of battery modules mainly relies on manual operation, resulting in low detection efficiency.
An insulating voltage resistance detection device is designed, including a frame, a down pressure test device, an NG conveyor line, a side positioning device and an end positioning device. Through an automated dual-station detection system, an automated test of the insulation voltage resistance value of the battery module is realized.
This device can greatly improve the efficiency of insulation voltage resistance detection of battery module, ensure the accuracy of detection data, and improve the testing accuracy.
Smart Images

Figure CN222599777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a detection device, in particular to an insulation withstand voltage detection device, and belongs to the technical field of energy storage battery processing equipment. Background Art
[0002] At present, in the production process of battery modules, it is necessary to perform insulation and withstand voltage tests on assembled battery modules to ensure electrical safety. In the prior art, the insulation and withstand voltage tests on battery modules are all performed manually, resulting in low detection efficiency. Utility Model Content
[0003] The utility model aims to provide an insulation withstand voltage detection device, which can improve the efficiency of insulation withstand voltage detection of battery modules.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is that an insulation withstand voltage detection device includes a frame, a downward pressure test device is arranged on the frame, and an NG conveying line is arranged on the frame below the downward pressure test device; the downward pressure test device includes a downward pressure cylinder, and the downward pressure cylinder is mounted on an upper mounting plate, and a wire passing plate is fixedly mounted on the output end of the downward pressure cylinder 4, and a top probe plate is arranged below the wire passing plate without contact, and a probe is mounted on the top probe plate, and the upper mounting plate is mounted on the frame through a guide shaft, and the wire passing plate is arranged on a guide shaft below the upper mounting plate, and the wire passing plate drives the top probe plate to move up and down under the drive of the downward pressure cylinder;
[0005] The guide shaft is provided with a side positioning device and an end positioning device, and the side positioning device and the end positioning device respectively regularly position the sides and both ends of the battery module.
[0006] Preferably, the probe is mounted on the top probe board via a mounting block, and one end of the probe is connected to a wire, and the other end is used to contact a measured position.
[0007] Preferably, the side positioning device includes a first transverse movement cylinder and a second transverse movement cylinder arranged on the mounting plate, and the first and second transverse movement cylinders are respectively provided with a first side plate positioning cylinder and a second side plate positioning cylinder, and the first and second side plate positioning cylinders move transversely on the first and second transverse movement cylinders respectively.
[0008] Preferably, the first side plate positioning cylinder and the second side plate positioning cylinder are respectively provided with a first positioning plate and a second positioning plate, and when the first transverse movement cylinder and the second transverse movement cylinder drive the first and second side plate positioning cylinders to move to both ends, avoidance space is reserved for the battery module.
[0009] Preferably, the end positioning device comprises an end positioning cylinder, and the output end of the end positioning cylinder is provided with a test probe module via a connecting seat.
[0010] Preferably, the first transverse cylinder and the second transverse cylinder are rodless cylinders respectively.
[0011] Preferably, a lifting mechanism is also provided on the rack below the top probe board.
[0012] Preferably, the lifting mechanism comprises a lifting cylinder, which is mounted on a frame, a lifting plate is provided on the output end of the lifting cylinder, and a blocking cylinder is further provided on the frame located on the side of the lifting plate.
[0013] Preferably, the lifting plate is provided with positioning pins, and the positioning pins are used in conjunction with positioning holes on the battery module.
[0014] Preferably, a blocking plate is provided at the output end of the blocking cylinder.
[0015] Beneficial effects of the utility model: The insulation and withstand voltage testing device of the present invention includes two workstations, that is, after the battery module to be tested enters the workstation, the lifting mechanism lifts the product tray into place, the end positioning device regularly positions the two ends of the battery module, and then the side positioning device positions the side of the battery module. After the side and end positions are regularly positioned in place, the downward pressure testing device presses down the probe to test the insulation and withstand voltage values of the total positive electrode, total negative electrode and shell of the battery module. The detection data is accurate, and the double-station detection greatly improves the detection efficiency BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the present utility model, the drawings required to be used in the embodiments or the description of the prior art will be briefly introduced below.
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a side view and a partial enlarged view of the utility model;
[0019] Figure 3 for Figure 1 A schematic diagram of the structure of the mid-lower pressure test device;
[0020] Figure 4 for Figure 3 Side view of
[0021] Figure 5 for Figure 3 The main view of
[0022] Figure 6 for Figure 3Bottom view of
[0023] Figure 7 for Figure 6 Sectional view and partial enlarged view of NN;
[0024] Figure 8 for Figure 3 A schematic diagram of the structure of the middle and side positioning device;
[0025] Fig. 9 for Figure 3 A schematic diagram of the structure of the middle end positioning device;
[0026] Fig.10 It is a structural schematic diagram of the jacking mechanism. DETAILED DESCRIPTION
[0027] In order to enable persons skilled in the art to better understand the technical solutions in the present application, the technical solutions in the present application will be clearly and completely described below in conjunction with embodiments.
[0028] like Figure 1-Figure 7 As shown, the utility model discloses an insulation withstand voltage detection device, including a frame 1, on which a downward pressure test device 2 is arranged, and an NG conveying line 3 is arranged on the frame 1 below the downward pressure test device 2; the downward pressure test device 2 includes a downward pressure cylinder 4, which is mounted on an upper mounting plate 5, and a wire passing plate 6 is fixedly mounted on the output end of the downward pressure cylinder 4, and a top probe plate 7 is arranged below the wire passing plate 6 without contact, and a probe 8 is installed on the top probe plate 7, and the upper mounting plate 5 is mounted on the frame 1 through a guide shaft 9, and the wire passing plate 6 is arranged on the guide shaft 9 below the upper mounting plate 5, and the wire passing plate 6 drives the top probe plate 7 to move up and down under the drive of the downward pressure cylinder 4;
[0029] The guide shaft 9 is provided with a side positioning device 10 and an end positioning device 11 , and the side positioning device 10 and the end positioning device 11 respectively regularly position the sides and both ends of the battery module.
[0030] In this patent, the detection device is a dual-station device, which greatly improves the efficiency of detection. At the same time, compared with manual testing, the automated testing equipment not only improves the testing efficiency, but also improves the testing accuracy.
[0031] A top probe plate 7 is arranged below the wire passing plate 6 without contacting it, that is, the top probe plate 7 is fixed below the wire passing plate 6 through a support column, and wire passing holes (not marked in the figure) are respectively provided on the wire passing plate 6 and the upper mounting plate 5 to facilitate the routing of the probe wires.
[0032] Its working principle is: the tooling pallet is transported into the insulation and voltage resistance station by the double-speed chain. The insulation and voltage resistance station is a double-station. After the pallet is in place, the proximity switch senses the pallet, and then the lifting mechanism rises to lift the battery module 29, and the right RFID reads the information. After the information is read, it is transported into the station 1 or station 2 test station by a roller line. After the proximity switch senses that the pallet is in place, the lifting cylinder rises to lift and position the battery module, and the end positioning device 11 positions the battery module 29 in the length direction, and then the side positioning device 10 regularly positions the side of the battery module 29. After the module is positioned, the downward pressure detection device 4 is pressed down to make the probe 8 press the battery module, and the program controls the Kikusui tester to test the insulation and voltage resistance of the total positive electrode and the shell, the total negative electrode and the shell of the module. After the test is completed, the product is OK, the downward pressure cylinder, the end positioning cylinder and the side positioning cylinder are reset, and the product flows out of the station. If the product is NG, the tooling tray will be transported to the buffer by the NG conveyor line. When the buffer is full, an alarm will be given and the product will be taken off the line. This patent only protects the structural part of the detection device, and the electrical part is only used to illustrate the test process and principle of this patent and is not protected.
[0033] like Figure 7 As shown, the probe 8 is mounted on the top probe plate 7 through a mounting block 12, and one end of the probe 8 is connected to a wire, and the other end is used to contact the position to be measured.
[0034] like Figure 8 As shown, the side positioning device 10 includes a first transverse cylinder 13 and a second transverse cylinder 14 arranged on a mounting plate, and a first side plate positioning cylinder 15 and a second side plate positioning cylinder 16 are respectively arranged on the first and second transverse cylinders 13 and 14, and the first and second side plate positioning cylinders 15, 16 move transversely on the first and second transverse cylinders 13, 14 respectively.
[0035] The first side plate positioning cylinder 15 and the second side plate positioning cylinder 16 are respectively provided with a first positioning plate 17 and a second positioning plate 18. When the first lateral cylinder 13 and the second lateral cylinder 14 drive the first and second side plate positioning cylinders 15 and 16 to move to both ends, an avoidance space 19 is reserved for the battery module. The avoidance space 19 is only for the convenience of loading the battery module and preventing interference. Therefore, when a product comes in, the first and second lateral cylinders 13 and 14 drive the first side plate positioning cylinder 15 and the second side plate positioning cylinder 16 to move to both ends respectively. The first lateral cylinder 13 and the second lateral cylinder 14 are rodless cylinders. Figure 8 The middle is the working status diagram.
[0036] like Fig. 9As shown, the end positioning device 11 includes an end positioning cylinder 20, and the output end of the end positioning cylinder 20 is provided with a test probe module 22 through a connecting seat 21. The test probe module 22 is mainly used to test the insulation withstand voltage value on the end plate of the battery module.
[0037] like Fig.10 As shown, a lifting mechanism 23 is also provided on the frame 1 below the top probe plate 7. The lifting mechanism 23 includes a lifting cylinder 24, which is installed on the frame 1, and a lifting plate 25 is provided on the output end of the lifting cylinder 24, and a blocking cylinder 26 is also provided on the frame 1 on the side of the lifting plate 25. A blocking plate 28 is provided at the output end of the blocking cylinder 26. If the product test is NG, the blocking cylinder 26 descends to transport the tooling tray to the NG roller line.
[0038] The lifting plate 25 is provided with positioning pins 27 , and the positioning pins 27 are used in conjunction with positioning holes (not shown) on the battery module.
[0039] The described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. An insulation withstand voltage detection device, comprising a frame (1), characterized in that: The frame (1) is provided with a downward pressure test device (2), and the frame (1) located below the downward pressure test device (2) is provided with an NG conveying line (3); the downward pressure test device (2) comprises a downward pressure cylinder (4), the downward pressure cylinder (4) is mounted on an upper mounting plate (5), a wire plate (6) is fixedly mounted on the output end of the downward pressure cylinder (4), a top probe plate (7) is arranged below the wire plate (6) without contact, a probe (8) is installed on the top probe plate (7), the upper mounting plate (5) is mounted on the frame (1) via a guide shaft (9), the wire plate (6) is arranged on a guide shaft (9) located below the upper mounting plate (5), and the wire plate (6) drives the top probe plate (7) to move up and down under the drive of the downward pressure cylinder (4); The guide shaft (9) is provided with a side positioning device (10) and an end positioning device (11), and the side positioning device (10) and the end positioning device (11) respectively regularly position the sides and both ends of the battery module.
2. The insulation withstand voltage detection device according to claim 1, characterized in that: The probe (8) is mounted on the top probe plate (7) via a mounting block (12), and one end of the probe (8) is connected to a wire, and the other end is used to contact a measured position.
3. The insulation withstand voltage detection device according to claim 1 or 2, characterized in that: The side positioning device (10) comprises a first transverse cylinder (13) and a second transverse cylinder (14) arranged on a mounting plate, a first side plate positioning cylinder (15) and a second side plate positioning cylinder (16) being respectively arranged on the first and second transverse cylinders (13, 14), and the first and second side plate positioning cylinders (15, 16) are respectively transversely moved on the first and second transverse cylinders (13, 14).
4. The insulation withstand voltage detection device according to claim 3, characterized in that: A first positioning plate (17) and a second positioning plate (18) are respectively provided on the first side plate positioning cylinder (15) and the second side plate positioning cylinder (16); when the first transverse movement cylinder (13) and the second transverse movement cylinder (14) drive the first and second side plate positioning cylinders (15, 16) to move to both ends, an escape space (19) is reserved for the battery module.
5. The insulation withstand voltage detection device according to claim 1, characterized in that: The end positioning device (11) comprises an end positioning cylinder (20), and the output end of the end positioning cylinder (20) is provided with a test probe module (22) via a connecting seat (21).
6. The insulation withstand voltage detection device according to claim 3, characterized in that: The first transverse movement cylinder (13) and the second transverse movement cylinder (14) are respectively rodless cylinders.
7. The insulation withstand voltage detection device according to claim 1, characterized in that: A lifting mechanism (23) is also provided on the frame (1) below the top probe plate (7).
8. The insulation withstand voltage detection device according to claim 7, characterized in that: The lifting mechanism (23) comprises a lifting cylinder (24), the lifting cylinder (24) being mounted on the frame (1), a lifting plate (25) being arranged on the output end of the lifting cylinder (24), and a blocking cylinder (26) being arranged on the frame (1) on the side of the lifting plate (25).
9. The insulation withstand voltage detection device according to claim 8, characterized in that: The lifting plate (25) is provided with a positioning pin (27), and the positioning pin (27) is used in conjunction with a positioning hole on the battery module.
10. The insulation withstand voltage detection device according to claim 9, characterized in that: A blocking plate (28) is provided at the output end of the blocking cylinder (26).