Printing ink preparation equipment
By designing an ink modulation device including a modulation cabinet, a mixing mechanism, a lubrication mechanism and a control mechanism, the problem of low working stability of the traditional ink modulation device is solved, and a high stability long-term operation capability is achieved.
Patent Information
- Application Number
- CN202420972890.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Traditional ink modulation devices have low working stability and cannot meet the needs of long-term operations.
An ink modulation device is designed, including a modulation cabinet, a dispensing mechanism, a lubrication mechanism and a control mechanism. The distribution mechanism consists of a distribution diaphragm pump, bus tube, mixing tank and gravity device. The lubricating mechanism achieves regular lubrication through a pump, a lubricating pump tube, a lubricating oil filter and a lubricating return pipe. The control mechanism controls the coordinated work of each part through electrical connection.
It improves the working stability of the ink modulation equipment and can meet the needs of long-term operations.
Smart Images

Figure CN222606218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot-melt machines, in particular to ink preparation equipment. Background Art
[0002] Ink is an important material used in printing. It prints or sprays patterns and texts on substrates. Ink includes main ingredients and auxiliary ingredients, which are evenly mixed and repeatedly rolled to form a viscous colloidal fluid. It is composed of binders, pigments, fillers, additives and solvents. It is used for various printings such as books and periodicals, packaging and decoration, architectural decoration and electronic circuit boards. With the increase of social demand, the variety and output of inks have also expanded and increased accordingly. The development of inks and printing plates are accompanied by each other, because if the two do not match, the imprint will be unclear, the ink film will fall off, and the printing quality will be affected.
[0003] However, the ink is usually prepared using the original ink cartridge solvent during the preparation process. Traditional ink preparation devices, for example, the technical solution disclosed in the patent with application number CN202223404749.1 and invention name "Ink Mixing Device", has low working stability and cannot meet the needs of long-term operations. Utility Model Content
[0004] Based on this, it is necessary to provide an ink preparation device to address the technical problem that traditional ink preparation devices have low working stability and cannot meet the needs of long-term operations.
[0005] An ink preparation device, comprising: a preparation cabinet, a preparation mechanism, a lubrication mechanism and a control mechanism; the preparation mechanism and the lubrication mechanism are both arranged in the preparation cabinet;
[0006] The mixing mechanism includes a mixing diaphragm pump, a manifold, a mixing tank and a gravity device; the mixing diaphragm pump is connected to the bottom plate of the modulation cabinet, and the input end of the mixing diaphragm pump is provided with a raw ink input nozzle and a solvent input nozzle; the raw ink input nozzle is connected to an external raw ink tube, and the solvent input nozzle is connected to an external solvent tube; a first electromagnetic valve is provided on the raw ink input nozzle, and a second electromagnetic valve is provided on the solvent input nozzle; the output end of the mixing diaphragm pump is provided with a manifold nozzle and an output nozzle; a third electromagnetic valve is provided on the manifold nozzle, and a fourth electromagnetic valve is provided on the output nozzle; the manifold nozzle is connected to the bottom of the mixing tank through the manifold; a fifth electromagnetic valve is provided at the bottom of the mixing tank; the gravity device is connected to the top of the modulation cabinet, and the test end of the gravity device is connected to the mixing tank;
[0007] The lubrication mechanism comprises a pumping pump, a lubrication pumping pipe, a lubrication oil filter and a lubrication return pipe; the pumping pump is connected to the bottom plate of the modulation cabinet, the output end of the pumping pump is connected to the air source input end of the mixing diaphragm pump through the lubrication pumping pipe; the exhaust end of the mixing diaphragm pump is connected to the input end of the pumping pump through the lubrication return pipe; the lubrication oil filter is arranged on the lubrication return pipe;
[0008] The adjusting diaphragm pump, the gravity device, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the fifth electromagnetic valve and the pumping pump are all electrically connected to the control mechanism.
[0009] In one of the embodiments, the lubricating oil filter is connected to the inner wall of the mixing cabinet.
[0010] In one of the embodiments, force application grooves are provided on both sides of the modulation cabinet.
[0011] In one of the embodiments, an air source filter is provided on the air source input pipe of the deployment diaphragm pump.
[0012] In one embodiment, the air source filter is connected to the inner wall of the modulation cabinet.
[0013] In one of the embodiments, the control mechanism is connected to the modulation cabinet.
[0014] In one of the embodiments, a display screen is provided on the control mechanism.
[0015] In one of the embodiments, a plurality of rolling wheels are evenly arranged on the bottom of the mixing cabinet.
[0016] In one embodiment, each of the rolling wheels is arranged around the bottom of the mixing cabinet.
[0017] In one embodiment, the rolling wheel is a universal wheel.
[0018] During the operation of the above-mentioned ink preparation equipment, the control mechanism controls the coordination of the diaphragm pump, the gravity device, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the fifth electromagnetic valve and the pumping pump to ensure stable operation of the ink preparation equipment. Specifically, the diaphragm pump pumps the external raw ink through the raw ink input nozzle, and pumps the external raw ink into the mixing tank through the manifold. The gravity device detects the weight of the raw ink in the mixing tank, and the control mechanism calculates the amount of solvent to be added based on the preset raw ink solvent ratio. The diaphragm pump pumps the external solvent through the solvent input nozzle, and pumps the external solvent into the mixing tank through the manifold. The solvent pumped into the mixing tank and the raw ink are mixed in the mixing tank. When the ink needs to be output, the mixing tank discharges the ink through the manifold and the output nozzle. It should be noted that during the operation of the mixing mechanism, in order to increase the working stability of the mixing diaphragm pump, the lubrication mechanism works regularly. Specifically, the pumping pump inputs the lubricating oil in the lubricating oil filter into the air source input end of the mixing diaphragm pump through the lubricating pumping pipe, and the exhaust end of the mixing diaphragm pump discharges the exhaust gas to the lubricating oil filter through the lubricating return pipe. The lubricating oil filter filters out the lubricating oil in the exhaust gas for recycling. The above-mentioned ink mixing equipment has high working stability and can meet the needs of long-term operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of an ink preparation device in one embodiment;
[0020] Figure 2 A schematic diagram of a portion of the structure of an ink preparation device in one embodiment;
[0021] Figure 3 Schematic diagram of a partial structure of an ink preparation device in one embodiment. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth so as to fully understand the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below. In the description of the utility model, it is necessary to understand that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or position relationship shown in the accompanying drawings, only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the utility model.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0027] Please also read Figures 1 to 3 The utility model provides an ink preparation device 10, which includes a preparation cabinet 100, a preparation mechanism 200, a lubrication mechanism 300 and a control mechanism 400. The preparation mechanism 200 and the lubrication mechanism 300 are both arranged in the preparation cabinet 100.
[0028] Force application grooves 101 are provided on both sides of the modulation cabinet 100, so that the user can carry the modulation cabinet 100 through the two force application grooves 101. The control mechanism 400 is connected to the modulation cabinet 100. In the present embodiment, a display screen 410 is provided on the control mechanism 400 to display key information. A plurality of rolling wheels 110 are evenly provided at the bottom of the modulation cabinet 100. Further, each rolling wheel 110 is arranged around the bottom of the modulation cabinet 100. Specifically, the rolling wheel 110 is a universal wheel.
[0029] The mixing mechanism 200 includes a mixing diaphragm pump 210, a manifold 220, a mixing tank 230, and a gravity device 240. The mixing diaphragm pump 210 is connected to the bottom plate of the mixing cabinet 100, and the input end of the mixing diaphragm pump 210 is provided with a raw ink input nozzle 211 and a solvent input nozzle 212. The raw ink input nozzle 211 is connected to the external raw ink tube, and the solvent input nozzle 212 is connected to the external solvent tube. The raw ink input nozzle 211 is provided with a first electromagnetic valve (not shown in the figure), and the solvent input nozzle 212 is provided with a second electromagnetic valve (not shown in the figure). The output end of the mixing diaphragm pump 210 is provided with a manifold nozzle 213 and an output nozzle 214. The manifold nozzle 213 is provided with a third electromagnetic valve (not shown in the figure), and the output nozzle 214 is provided with a fourth electromagnetic valve (not shown in the figure). The manifold nozzle 213 is connected to the bottom of the mixing tank 230 through the manifold 220. A fifth electromagnetic valve (not shown) is disposed at the bottom of the mixing tank 230 . The gravimeter 240 is connected to the top of the mixing cabinet 100 , and a test end of the gravimeter 240 is connected to the mixing tank 230 .
[0030] The lubrication mechanism 300 includes a pumping pump 310, a lubrication pumping pipe 320, a lubrication oil filter 330 and a lubrication return pipe 340. The pumping pump 310 is connected to the bottom plate of the modulation cabinet 100, and the output end of the pumping pump 310 is communicated with the air source input end of the modulation diaphragm pump 210 through the lubrication pumping pipe 320. The exhaust end of the modulation diaphragm pump 210 is communicated with the input end of the pumping pump 310 through the lubrication return pipe 340. The lubrication oil filter 330 is arranged on the lubrication return pipe 340. In the present embodiment, the lubrication oil filter 330 is connected to the inner wall of the modulation cabinet 100.
[0031] The diaphragm pump 210, the gravity device 240, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the fifth electromagnetic valve and the pumping pump 310 are all electrically connected to the control mechanism 400. It should be noted that in the present embodiment, the control mechanism 400 is a lower computer, and specifically, the control mechanism 400 is a PLC. In another embodiment, the control mechanism 400 is a single-chip microcomputer. In other embodiments, the control mechanism 400 includes an upper computer and a lower computer, and the upper computer is electrically connected to the lower computer. The control mechanism 400 controls the diaphragm pump 210, the gravity device 240, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the fifth electromagnetic valve and the pumping pump 310 to work in coordination to increase the working stability of the ink preparation device 10.
[0032] In order to increase the working stability of the mixing diaphragm pump 210, in one embodiment, an air source filter 215 is provided on the air source input pipe of the mixing diaphragm pump 210, and the air source filter 215 is used to filter out the moisture in the air, thereby increasing the working stability of the mixing diaphragm pump 210. Further, in this embodiment, the air source filter 215 is connected to the inner wall of the mixing cabinet 100. In this way, the working stability of the mixing diaphragm pump 210 is increased.
[0033] During the operation of the ink preparation device 10, the control mechanism 400 controls the coordination of the mixing diaphragm pump 210, the gravity device 240, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the fifth electromagnetic valve and the pumping pump 310 to ensure stable operation of the ink preparation device 10. Specifically, the mixing diaphragm pump 210 pumps the external raw ink through the raw ink input nozzle 211, and pumps the external raw ink into the mixing tank 230 through the manifold 220. The gravity device 240 detects the weight of the raw ink in the mixing tank 230, and the control mechanism 400 calculates the amount of solvent to be added according to the preset raw ink solvent ratio. The mixing diaphragm pump 210 pumps the external solvent through the solvent input nozzle 212, and pumps the external solvent into the mixing tank 230 through the manifold 220. The solvent pumped into the mixing tank 230 and the raw ink are mixed in the mixing tank 230. When the ink needs to be output, the mixing tank 230 discharges the ink through the manifold 220 and the output nozzle 214. It should be noted that during the operation of the mixing mechanism 200, in order to increase the working stability of the mixing diaphragm pump 210, the lubricating mechanism 300 works regularly. Specifically, the pumping pump 310 inputs the lubricating oil in the lubricating oil filter 330 into the air source input end of the mixing diaphragm pump 210 through the lubricating pumping pipe 320, and the exhaust end of the mixing diaphragm pump 210 discharges the exhaust gas to the lubricating oil filter 330 through the lubricating return pipe 340. The lubricating oil filter 330 filters out the lubricating oil in the exhaust gas for recycling. The above-mentioned ink mixing device 10 has high working stability and can meet the needs of long-term operation.
[0034] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0035] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An ink preparation device, characterized in that: include: A mixing cabinet, a mixing mechanism, a lubricating mechanism and a control mechanism; the mixing mechanism and the lubricating mechanism are both arranged in the mixing cabinet; The mixing mechanism includes a mixing diaphragm pump, a manifold, a mixing tank and a gravity device; the mixing diaphragm pump is connected to the bottom plate of the modulation cabinet, and the input end of the mixing diaphragm pump is provided with a raw ink input nozzle and a solvent input nozzle; the raw ink input nozzle is connected to an external raw ink tube, and the solvent input nozzle is connected to an external solvent tube; a first electromagnetic valve is provided on the raw ink input nozzle, and a second electromagnetic valve is provided on the solvent input nozzle; the output end of the mixing diaphragm pump is provided with a manifold nozzle and an output nozzle; a third electromagnetic valve is provided on the manifold nozzle, and a fourth electromagnetic valve is provided on the output nozzle; the manifold nozzle is connected to the bottom of the mixing tank through the manifold; a fifth electromagnetic valve is provided at the bottom of the mixing tank; the gravity device is connected to the top of the modulation cabinet, and the test end of the gravity device is connected to the mixing tank; The lubrication mechanism comprises a pumping pump, a lubrication pumping pipe, a lubrication oil filter and a lubrication return pipe; the pumping pump is connected to the bottom plate of the modulation cabinet, the output end of the pumping pump is connected to the air source input end of the mixing diaphragm pump through the lubrication pumping pipe; the exhaust end of the mixing diaphragm pump is connected to the input end of the pumping pump through the lubrication return pipe; the lubrication oil filter is arranged on the lubrication return pipe; The adjusting diaphragm pump, the gravity device, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the fifth electromagnetic valve and the pumping pump are all electrically connected to the control mechanism.
2. The ink preparation device according to claim 1, characterized in that: The lubricating oil filter is connected to the inner wall of the modulation cabinet.
3. The ink preparation device according to claim 1, characterized in that: Both sides of the modulation cabinet are provided with force application grooves.
4. The ink preparation device according to claim 1, characterized in that: An air source filter is arranged on the air source input pipe of the deployment diaphragm pump.
5. The ink preparation device according to claim 4, characterized in that: The air source filter is connected to the inner wall of the modulation cabinet.
6. The ink preparation device according to claim 1, characterized in that: The control mechanism is connected to the modulation cabinet.
7. The ink preparation device according to claim 1, characterized in that: The control mechanism is provided with a display screen.
8. The ink preparation device according to claim 1, characterized in that: A plurality of rolling wheels are evenly arranged on the bottom of the modulation cabinet.
9. The ink preparation device according to claim 8, characterized in that: Each of the rolling wheels is arranged around the bottom of the modulation cabinet.
10. The ink preparation device according to claim 8, characterized in that: The rolling wheel is a universal wheel.
Citation Information
Patent Citations
Printing ink blending device
CN219129095U