Furnace tube cutting equipment with dust collecting function
By designing furnace tube cutting equipment with dust collection function, using water spray and filtration technology to collect dust generated during the cutting process, the problems of dust dissipation and explosion hazards are solved, and the safety and health of the equipment are significantly improved.
Patent Information
- Application Number
- CN202421236210.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The dust generated by existing furnace tube cutting equipment will float away at will, resulting in health risks and explosion hazards.
A furnace tube cutting device with dust collection function is designed, including a collection assembly, a water spray assembly, a moving assembly, a cutting assembly, a support assembly and a clamping assembly. Water is sprayed through the water spray assembly, and the dust settles into the collection assembly, and the filter is submerged for solid-liquid separation to achieve effective collection of dust.
It effectively reduces the drift of dust in the cutting space, reduces the harm to human health, and avoids the risk of explosion caused by dust accumulation.
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Figure CN222608166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting equipment, in particular to a furnace tube cutting equipment with a dust collection function. Background Art
[0002] Furnace pipe is a kind of steel pipe, and furnace pipe is generally made of seamless pipe, so furnace pipe also belongs to seamless pipe. However, due to the requirements of the use environment of furnace pipe, the selection of material is relatively strict, and the steel type is different from seamless pipe. Before the furnace pipe is used, it needs to be cut into pipes that meet the requirements according to the use requirements, so we are required to make a furnace pipe cutting equipment with dust collection function. When the existing furnace pipe cutting equipment is cutting the furnace pipe, the dust will float randomly in the cutting space, and when the dust is inhaled by the human body, it will affect human health. At the same time, too much dust accumulates in the space, and when it encounters open flames, it will explode, causing serious consequences. Utility Model Content
[0003] In order to overcome the shortcomings of existing furnace tube cutting equipment, dust will float randomly in the cutting space during furnace tube cutting, and excessive dust will accumulate in the space. When encountering open flames, it will cause explosion, resulting in serious consequences. At the same time, after the dust is inhaled by the human body, it will affect human health.
[0004] The technical solution of the utility model is: a furnace tube cutting equipment with dust collection function, including a collection component, a water spray component, a moving component, a cutting component, a supporting component, and a clamping component; a water spray component for spraying water is arranged on one side of the collection component; the collection component is a place for collection. The water spray component is a place for spraying water. A moving component for moving is arranged on the other side of the collection component; the moving component is a power device for displacement. A cutting component for cutting is arranged on the upper end of the moving component; the cutting component is a power device for cutting. A supporting component for supporting is arranged on the rear end of the cutting component; the supporting component is a place for supporting. A clamping component for clamping is arranged on the upper end of the supporting component; the clamping component is a place for clamping.
[0005] Preferably, a collecting component is provided for collecting and filtering at the same time to facilitate processing; a water spraying component is provided for spraying water to settle the dust; a moving component is provided for displacement to facilitate displacement cutting by the cutting component; a cutting component is provided for power cutting; a supporting component is provided for fixed support; and a clamping component is provided for clamping furnace tubes of different diameters.
[0006] Preferably, the collection assembly includes a water tank, a sinking filter, a water inlet and a roller; the water tank is provided with a sinking filter; the front end of the water tank is provided with a water inlet; and the lower end of the water tank is provided with a roller. Water enters the water tank through the water inlet for water storage, the sinking filter facilitates solid-liquid separation and achieves unified treatment, and the roller facilitates displacement of the entire device.
[0007] Preferably, the water spray assembly includes a pump, a pipe and an atomizing nozzle; a pump is provided on one side of the water tank; a pipe is provided on the pump; and an atomizing nozzle is provided on the pipe. When the pump is started, the water in the water tank is pumped to the pipe to reach the atomizing nozzle for atomizing water spraying, and the water is combined with the dust for sedimentation.
[0008] Preferably, the moving assembly includes a fixed slide rail, a moving sleeve column and a sleeve push rod; a fixed slide rail is provided on the other side of the water tank; a moving sleeve column is slidably connected to the fixed slide rail; and a sleeve push rod is provided inside the moving sleeve column. The moving sleeve column slides on the fixed slide rail to move, which is convenient for adjusting the cutting position, and the sleeve push rod is extended and retracted, which is convenient for adjusting the cutting height.
[0009] Preferably, the cutting assembly includes a rotating motor, a rotating shaft, a fixed sleeve column, a sleeve telescopic rod, a rotating motor, a rotating shaft and a cutting blade; a rotating motor is arranged at the rear end of the sleeve push rod; a rotating shaft is rotatably connected to the front end of the rotating motor; a fixed sleeve column is arranged on the rotating shaft; a sleeve telescopic rod is arranged inside the fixed sleeve column; a rotating motor is arranged at the front end of the sleeve telescopic rod; a rotating shaft is rotatably connected to the rear end of the rotating motor; and a cutting blade is arranged on the rotating shaft. When the rotating motor is started, it drives the rotating shaft and the fixed sleeve column to rotate, realizing rotary cutting, the fixed sleeve column fixes the sleeve telescopic rod, and the sleeve telescopic rod is telescoped, which is convenient for adjusting the cutting position, and when the rotating motor is started, it drives the rotating shaft and the cutting blade to rotate, realizing rotary cutting.
[0010] Preferably, the support assembly includes a support sleeve, a cylinder and a support plate; the rear end of the cutting blade is provided with a support sleeve; the cylinder is provided inside the support sleeve; and the support plate is provided at the upper end of the cylinder. The support sleeve fixes the cylinder, and the cylinder is extended and retracted to drive the support plate to move, so as to facilitate the adjustment of the cutting height.
[0011] Preferably, the clamping assembly includes a fixed circular plate, a connecting block, a screw motor, a screw, a rotatable circular ring plate, a connecting circular ring plate, a fixed shaft, a rotating rod, a clamping circular plate and a movable sleeve block; a fixed circular plate is arranged at the upper end of the support plate; a connecting block is arranged on one side of the fixed circular plate; a screw motor is arranged on the connecting block; a screw is rotatably connected to the screw motor; a rotatable circular ring plate is arranged at the rear end of the screw; a connecting circular ring plate is arranged at the front end of the rotatable circular ring plate; a fixed shaft is arranged outside the fixed circular plate; a rotating rod is rotatably connected to the fixed shaft; a clamping circular plate is arranged on the rotating rod; and a movable sleeve block is rotatably connected to the rotating rod. The fixed circular plate fixes the connecting block, and the connecting block supports the screw motor. When the screw motor is started, the screw is driven to rotate, so that the rotatable circular ring plate rotates, and the connecting circular ring plate connected thereto also rotates, the fixed shaft rotates to connect the rotating rod to rotate, and the connecting block rotates to adjust the clamping diameter, and the clamping circular plate clamps the furnace tube, which is convenient for clamping furnace tubes of different diameters.
[0012] Beneficial effects of the utility model:
[0013] 1. The furnace tube cutting equipment is provided, including a mobile structure, which is convenient for displacement work. At the same time, a fixed sunken water tank structure is provided above the mobile device for water storage and filtering work, which is convenient for collecting dust. At the same time, a fixed water spraying structure is provided on one side of the water tank structure for side water spraying and sedimentation work. A fixed slide rail structure is provided on the other side of the water tank structure, and a movable push rod structure is provided thereon, which is convenient for displacement cutting work, and the height can be adjusted at the same time. A rotatable sleeve structure is provided on the push rod device, which is convenient for rotation and rotation cutting of the furnace tube. A telescopic rod is provided in the sleeve to drive the cutting device to move, and a cutting device is provided thereon, which is convenient for cutting work. A fixed telescopic support frame structure is provided at the rear end of the water tank structure, and a rotating ring structure is provided at the front end of the support frame. The rotation displacement is realized by the cooperation of the screw rod and the motor, which is convenient for fixing and clamping furnace tubes of different diameters. At the same time, the furnace tube can be rotated to reduce the cutting resistance. It overcomes the shortcomings of existing furnace tube cutting equipment that dust will randomly float in the cutting space when cutting furnace tubes, and excessive dust will accumulate in the space, which will cause explosion when encountering open flames, causing serious consequences. At the same time, dust will affect human health after being inhaled by the human body;
[0014] The clamping and cutting work is performed by setting a moving component, a cutting component, a supporting component and a clamping component. The supporting sleeve column fixes the cylinder, and the cylinder is extended and retracted to drive the supporting plate to move, so as to adjust the cutting height. The fixed circular plate fixes the connecting block, and the connecting block supports the screw motor. The screw motor is started to drive the screw to rotate, so that the rotatable circular ring plate rotates, and the connecting circular ring plate connected thereto also rotates. The fixed shaft rotates the connecting rotating rod to rotate, and the connecting block rotates to adjust the clamping diameter. The clamping circular plate clamps the furnace pipe, which is convenient for clamping furnace pipes of different diameters. The moving sleeve column slides on the fixed slide rail and moves, which is convenient for adjusting the cutting position. The sleeve push rod is extended and retracted, which is convenient for adjusting the cutting height. The rotating motor is started to drive the rotating shaft and the fixed sleeve column to rotate to realize rotating cutting. The fixed sleeve column fixes the sleeve telescopic rod, and the sleeve telescopic rod is extended and retracted, which is convenient for adjusting the cutting position. The rotating motor is started to drive the rotating shaft and the cutting blade to rotate to realize rotating cutting. After that, the water is collected and settled through the collection components and water spray components. The water enters the water tank through the water inlet for storage. The sinking filter facilitates solid-liquid separation and unified treatment. The roller facilitates the displacement of the entire device. The pump is started to pump the water in the water tank to the pipe to the atomizing nozzle for atomizing and spraying. The water is combined with the dust for sedimentation, completing the dust collection work of the furnace tube cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The three-dimensional structure diagram of the furnace tube cutting device with dust collection function of the utility model is shown;
[0016] Figure 2 Shown is a schematic diagram of a clamping assembly of a furnace tube cutting device with a dust collection function of the utility model;
[0017] Figure 3 Shown is a schematic diagram of a moving assembly of a furnace tube cutting device with a dust collection function of the utility model;
[0018] Figure 4 Shown is a schematic diagram of a support assembly of a furnace tube cutting device with a dust collection function of the utility model;
[0019] Description of reference numerals: 1, collecting assembly; 2, water spraying assembly; 3, moving assembly; 4, cutting assembly; 5, supporting assembly; 6, clamping assembly; 101, water tank; 102, sinking filter; 103, water inlet; 104, roller; 201, pump; 202, pipeline; 203, atomizing nozzle; 301, fixed slide rail; 302, moving sleeve column; 303, sleeve push rod; 401, rotating motor; 402, rotating shaft; 403, fixed Fixed sleeve column; 404, sleeve ring telescopic rod; 405, rotating motor; 406, rotating shaft; 407, cutting blade; 501, supporting sleeve column; 502, cylinder; 503, supporting plate; 601, fixed circular plate; 602, connecting block; 603, screw motor; 604, screw; 605, rotatable circular plate; 606, connecting circular plate; 607, fixed shaft; 608, rotating rod; 609, clamping circular plate; 610, moving sleeve block. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] See also Figure 1 The utility model provides an embodiment: a furnace tube cutting device with a dust collection function, comprising a collecting component 1, a water spraying component 2, a moving component 3, a cutting component 4, a supporting component 5, and a clamping component 6; a water spraying component 2 for spraying water is provided on one side of the collecting component 1; a moving component 3 for moving is provided on the other side of the collecting component 1; a cutting component 4 for cutting is provided on the upper end of the moving component 3; a supporting component 5 for supporting is provided on the rear end of the cutting component 4; a clamping component 6 for clamping is provided on the upper end of the supporting component 5.
[0022] See also Figure 2-4The utility model provides an embodiment: the collection component 1 includes a water tank 101, a sinking filter 102, a water inlet 103 and a roller 104; the water tank 101 is provided with a sinking filter 102; the front end of the water tank 101 is provided with a water inlet 103; the lower end of the water tank 101 is provided with a roller 104. Water enters the water tank 101 through the water inlet 103 for water storage, the sinking filter 102 facilitates solid-liquid separation and achieves unified treatment, and the roller 104 facilitates the displacement of the entire device. The water spray component 2 includes a pump 201, a pipe 202 and an atomizing nozzle 203; a pump 201 is provided on one side of the water tank 101; a pipe 202 is provided on the pump 201; and an atomizing nozzle 203 is provided on the pipe 202. The pump 201 is started to pump the water in the water tank 101 to the pipe 202 to the atomizing nozzle 203 for atomizing and spraying, and the water is combined with the dust for sedimentation. The moving assembly 3 includes a fixed slide rail 301, a moving sleeve column 302 and a collar push rod 303; a fixed slide rail 301 is provided on the other side of the water tank 101; a moving sleeve column 302 is slidably connected to the fixed slide rail 301; and a collar push rod 303 is provided inside the moving sleeve column 302. The moving sleeve column 302 slides on the fixed slide rail 301 to move, which is convenient for adjusting the cutting position, and the collar push rod 303 is extended and retracted, which is convenient for adjusting the cutting height. The cutting assembly 4 includes a rotating motor 401, a rotating shaft 402, a fixed sleeve column 403, a sleeve telescopic rod 404, a rotating motor 405, a rotating shaft 406 and a cutting blade 407; the rotating motor 401 is arranged at the rear end of the sleeve push rod 303; the front end of the rotating motor 401 is rotatably connected to the rotating shaft 402; the rotating shaft 402 is provided with a fixed sleeve column 403; the sleeve telescopic rod 404 is arranged inside the fixed sleeve column 403; the rotating motor 405 is arranged at the front end of the sleeve telescopic rod 404; the rotating motor 405 is rotatably connected to the rotating shaft 406 at the rear end; the cutting blade 407 is arranged on the rotating shaft 406. The rotating motor 401 is started, driving the rotating shaft 402 and the fixed sleeve 403 to rotate, realizing rotary cutting. The fixed sleeve 403 fixes the sleeve telescopic rod 404, and the sleeve telescopic rod 404 is extended and retracted to facilitate the adjustment of the cutting position. The rotating motor 405 is started, driving the rotating shaft 406 and the cutting blade 407 to rotate, realizing rotary cutting. The support assembly 5 includes a support sleeve 501, a cylinder 502 and a support plate 503; the rear end of the cutting blade 407 is provided with a support sleeve 501; the cylinder 502 is provided inside the support sleeve 501; and the support plate 503 is provided at the upper end of the cylinder 502. The support sleeve 501 fixes the cylinder 502, and the cylinder 502 is extended and retracted, driving the support plate 503 to move, facilitating the adjustment of the cutting height.The clamping assembly 6 includes a fixed circular plate 601, a connecting block 602, a screw motor 603, a screw 604, a rotatable circular plate 605, a connecting circular plate 606, a fixed shaft 607, a rotating rod 608, a clamping circular plate 609 and a movable sleeve block 610; a fixed circular plate 601 is arranged on the upper end of the support plate 503; a connecting block 602 is arranged on one side of the fixed circular plate 601; a screw motor 603 is arranged on the connecting block 602; a screw 604 is rotatably connected to the screw motor 603; a rotatable circular plate 605 is arranged at the rear end of the screw 604; a connecting circular plate 606 is arranged at the front end of the rotatable circular plate 605; a fixed shaft 607 is arranged outside the fixed circular plate 601; a rotating rod 608 is rotatably connected to the fixed shaft 607; a clamping circular plate 609 is arranged on the rotating rod 608; and a movable sleeve block 610 is rotatably connected to the rotating rod 608. The fixed circular plate 601 fixes the connecting block 602, and the connecting block 602 supports the screw motor 603. The screw motor 603 is started, driving the screw 604 to rotate, so that the rotatable circular plate 605 rotates, and the connecting circular plate 606 connected thereto also rotates, the fixed shaft 607 rotates to rotate the connecting rotating rod 608, and the connecting block 602 rotates to adjust the clamping diameter, and the clamping circular plate 609 clamps the furnace tube, which is convenient for clamping furnace tubes of different diameters.
[0023] When working, the support sleeve 501 fixes the cylinder 502, and the cylinder 502 is extended and retracted, driving the support plate 503 to move, so as to adjust the cutting height. The fixed circular plate 601 fixes the connecting block 602, and the connecting block 602 supports the screw motor 603. The screw motor 603 is started, driving the screw 604 to rotate, so that the rotatable circular plate 605 rotates, and the connecting circular plate 606 connected thereto also rotates, the fixed shaft 607 rotates the connecting rotating rod 608 to rotate, and the connecting block 602 rotates to adjust the clamping diameter, and the clamping circular plate 609 clamps the furnace pipe, so as to clamp furnace pipes of different diameters. The movable sleeve 302 slides on the fixed slide rail 301 and moves, so as to adjust the cutting position, and the sleeve push rod 303 is extended and retracted, so as to adjust the cutting height. The rotating motor 401 is started, driving the rotating shaft 402 and the fixed sleeve column 403 to rotate, realizing rotary cutting. The fixed sleeve column 403 fixes the sleeve telescopic rod 404, and the sleeve telescopic rod 404 is telescoped to facilitate the adjustment of the cutting position. The rotating motor 405 is started, driving the rotating shaft 406 and the cutting blade 407 to rotate, realizing rotary cutting. Water enters the water tank 101 through the water inlet 103 for water storage, and the sinking filter 102 is convenient for solid-liquid separation to achieve unified treatment. The roller 104 is convenient for the displacement of the entire device. The pump 201 is started, and the water in the water tank 101 is pumped to the pipe 202 to reach the atomizing nozzle 203 for atomizing water spraying, which is combined with dust for sedimentation to complete all the work.
[0024] Through the above steps, the clamping and cutting work is performed by setting the moving component 3, the cutting component 4, the supporting component 5 and the clamping component 6, the supporting sleeve 501 fixes the cylinder 502, the cylinder 502 is extended and retracted, and the supporting plate 503 is driven to move, so as to adjust the cutting height. The fixed circular plate 601 fixes the connecting block 602, the connecting block 602 supports the screw motor 603, the screw motor 603 is started, and the screw 604 is driven to rotate, so that the rotatable circular plate 605 is rotated, and the connecting circular plate 606 connected thereto is also rotated, the fixed shaft 607 rotates the connecting rotating rod 608 to rotate, the connecting block 602 is rotated, and the clamping diameter is adjusted, and the clamping circular plate 609 clamps the furnace pipe, so as to clamp furnace pipes of different diameters. The moving sleeve 302 slides on the fixed slide rail 301 and moves, so as to adjust the cutting position, and the sleeve push rod 303 is extended and retracted, so as to adjust the cutting height. The rotating motor 401 is started, driving the rotating shaft 402 and the fixed sleeve column 403 to rotate, realizing rotary cutting. The fixed sleeve column 403 fixes the sleeve telescopic rod 404, and the sleeve telescopic rod 404 is telescoped to facilitate the adjustment of the cutting position. The rotating motor 405 is started, driving the rotating shaft 406 and the cutting blade 407 to rotate, realizing rotary cutting. Then, the set collection component 1 and the water spray component 2 are used for sedimentation and collection. Water enters the water tank 101 through the water inlet 103 for water storage. The sinking filter 102 is convenient for solid-liquid separation and unified treatment. The roller 104 is convenient for displacement of the entire device. The pump 201 is started, and the water in the water tank 101 is pumped to the pipe 202 to reach the atomizing nozzle 203 for atomizing water spraying, and is combined with dust for sedimentation to complete the dust collection work of furnace tube cutting. Through the sedimentation and collection of dust, environmental pollution is reduced and the life and health of workers are protected.
[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A furnace tube cutting device with a dust collection function, comprising a collection component (1); characterized in that: The invention also comprises a water spraying assembly (2), a moving assembly (3), a cutting assembly (4), a supporting assembly (5), and a clamping assembly (6); a water spraying assembly (2) for spraying water is arranged on one side of the collecting assembly (1); a moving assembly (3) for moving is arranged on the other side of the collecting assembly (1); a cutting assembly (4) for cutting is arranged on the upper end of the moving assembly (3); a supporting assembly (5) for supporting is arranged on the rear end of the cutting assembly (4); and a clamping assembly (6) for clamping is arranged on the upper end of the supporting assembly (5).
2. The furnace tube cutting device with dust collection function according to claim 1, characterized in that: The collecting assembly (1) comprises a water tank (101), a sinking filter (102), a water inlet (103) and a roller (104); the water tank (101) is provided with a sinking filter (102); the front end of the water tank (101) is provided with a water inlet (103); and the lower end of the water tank (101) is provided with a roller (104).
3. The furnace tube cutting device with dust collection function according to claim 2, characterized in that: The water spray assembly (2) comprises a pump (201), a pipe (202) and an atomizing nozzle (203); the pump (201) is arranged on one side of the water tank (101); the pipe (202) is arranged on the pump (201); and the atomizing nozzle (203) is arranged on the pipe (202).
4. The furnace tube cutting device with dust collection function according to claim 2, characterized in that: The moving assembly (3) comprises a fixed slide rail (301), a moving sleeve column (302) and a sleeve push rod (303); the fixed slide rail (301) is arranged on the other side of the water tank (101); the moving sleeve column (302) is slidably connected to the fixed slide rail (301); and the sleeve push rod (303) is arranged inside the moving sleeve column (302).
5. The furnace tube cutting device with dust collection function according to claim 4, characterized in that: The cutting assembly (4) comprises a rotating motor (401), a rotating shaft (402), a fixed sleeve column (403), a sleeve telescopic rod (404), a rotating motor (405), a rotating shaft (406) and a cutting blade (407); the rotating motor (401) is arranged at the rear end of the sleeve push rod (303); the front end of the rotating motor (401) is rotatably connected to the rotating shaft (402); the rotating shaft (402) is provided with a fixed sleeve column (403); the sleeve telescopic rod (404) is arranged inside the fixed sleeve column (403); the rotating motor (405) is arranged at the front end of the sleeve telescopic rod (404); the rotating motor (405) is rotatably connected to the rotating shaft (406) at the rear end of the rotating motor (405); and the cutting blade (407) is arranged on the rotating shaft (406).
6. The furnace tube cutting device with dust collection function according to claim 5, characterized in that: The support assembly (5) comprises a support sleeve column (501), a cylinder (502) and a support plate (503); the support sleeve column (501) is arranged at the rear end of the cutting blade (407); the cylinder (502) is arranged inside the support sleeve column (501); and the support plate (503) is arranged at the upper end of the cylinder (502).
7. The furnace tube cutting device with dust collection function according to claim 6, characterized in that: The clamping assembly (6) comprises a fixed circular plate (601), a connecting block (602), a screw motor (603), a screw (604), a rotatable circular plate (605), a connecting circular plate (606), a fixed shaft (607), a rotating rod (608), a clamping circular plate (609) and a movable sleeve block (610); the upper end of the support plate (503) is provided with a fixed circular plate (601); a connecting block (602) is provided on one side of the fixed circular plate (601); and a screw motor (603) is provided on the connecting block (602). 603); a screw (604) is rotatably connected to the screw motor (603); a rotatable annular plate (605) is provided at the rear end of the screw (604); a connecting annular plate (606) is provided at the front end of the rotatable annular plate (605); a fixed shaft (607) is provided outside the fixed circular plate (601); a rotating rod (608) is rotatably connected to the fixed shaft (607); a clamping circular plate (609) is provided on the rotating rod (608); and a movable sleeve block (610) is rotatably connected to the rotating rod (608).